Page 2 - List of Models; Table of Contents
2 308152 List of Models Pump Part No.and Series Pump Model DisplacementPump Part No.and Series K Ratio Maximum Fluid Working Pressure Maximum Air/HydraulicInput Pressure 222827, Series A Bulldog r 222803, Series A 10:1 7.0 MPa, 69 bar(1000 psi) 0.7 MPa, 7 bar(100 psi) 222899,Series A King t 222803, ...
Page 3 - Symbols; Warning Symbol; Caution Symbol; CAUTION; WARNING; EQUIPMENT MISUSE HAZARD
308152 3 Symbols Warning Symbol WARNING This symbol alerts you to the possibility of seriousinjury or death if you do not follow the instructions. Caution Symbol CAUTION This symbol alerts you to the possibility of damage toor destruction of equipment if you do not follow theinstructions. WARNING IN...
Page 4 - SKIN INJECTION HAZARD
4 308152 WARNING SKIN INJECTION HAZARD Spray from the gun, hose leaks, or ruptured components can inject fluid into your body and causeextremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skincan also cause serious injury. D Fluid injected into the skin m...
Page 5 - FIRE AND EXPLOSION HAZARD
308152 5 WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames, or sparks can cause a hazardous condition andresult in a fire or explosion and serious injury. D Ground the equipment and the object being sprayed. Refer to Grounding on page 7. D If there is any static spa...
Page 6 - Notes
Page 7 - Installation; Grounding; Optional Fluid Outlet Fitting
308152 7 Installation (ALL PUMPS) Grounding WARNING FIRE AND EXPLOSION HAZARDBefore operating the pump, ground thesystem as explained below. Also readthe section FIRE AND EXPLOSIONHAZARD on page 5. 1. King Pumps: use a ground wire and clamp. SeeFig. 1. Remove the ground screw (Z) and insertthrough e...
Page 8 - TYPICAL INSTALLATION
8 308152 Installation (AIR-POWERED PUMPS) NOTE: Reference numbers and letters in parenthesesin the text refer to the callouts in the figures and theParts Drawing. NOTE: Always use Graco Parts and Accessories,available from your Graco distributor. If you supplyyour own accessories, be sure they are a...
Page 9 - System Accessories; Air and Fluid Hoses; Air Line Accessories
308152 9 Installation (AIR-POWERED PUMPS) System Accessories WARNING A bleed-type master air valve (E) and a fluid drainvalve (M) are required in your system. Theseaccessories help reduce the risk of serious injury,including fluid injection and splashing of fluid in theeyes or on the skin, and injur...
Page 13 - Operation/Maintenance; Pressure Relief Procedure
308152 13 Operation/Maintenance (All PUMPS) Pressure Relief Procedure WARNING SKIN INJECTION HAZARDThe system pressure must be manuallyrelieved to prevent the system fromstarting or spraying accidentally. Fluid under high pressure can be injected through theskin and cause serious injury. To reduce t...
Page 14 - Flush the Pump Before First Use
14 308152 Operation/Maintenance (AIR-POWERED PUMPS) Flush the Pump Before First Use The pump is tested with lightweight oil, which is left into protect the pump parts. If the fluid you are usingmay be contaminated by the oil, flush it out with acompatible solvent. See Flushing on page 15. Starting a...
Page 15 - Shutdown and Care of the Pump; Flushing
308152 15 Operation/Maintenance (AIR-POWERED PUMPS) Shutdown and Care of the Pump WARNING To reduce the risk of serious injury whenever youare instructed to relieve pressure, always follow thePressure Relief Procedure on page 13. For overnight shutdown, stop the pump at the bottomof its stroke to pr...
Page 18 - Troubleshooting Chart
18 308152 Troubleshooting Chart WARNING To reduce the risk of serious injury whenever youare instructed to relieve pressure, always follow thePressure Relief Procedure on page 13. 1. Relieve the pressure. 2. Check all possible causes and problems beforedisassembling the pump. PROBLEM CAUSE SOLUTION ...
Page 19 - Service; Required Tools
308152 19 Service Required Tools D Set of socket wrenches D Set of adjustable wrenches D 24 in. adjustable wrench D Torque wrench D Rubber mallet D Arbor press D Soft wooden block (approx. 1 square ft in size) D Large vise, with soft jaws D Thread lubricant D Anti-seize lubricant 222955 D Loctite R ...
Page 20 - Reconnecting the Displacement Pump
20 308152 Service Reconnecting the Displacement Pump WARNING To reduce the risk of pinching or injuring hands orfingers caught between the hydraulic motor drippan and the coupling nut, always use connectingrod adapter 184595 and tie rods 184596 on model222900 Viscount Pump. Never use connecting roda...
Page 22 - Displacement Pump Service
22 308152 Service Displacement Pump Service Disassembly When disassembling the pump, lay out all the removedparts in sequence, to ease reassembly. Clean all partswith a compatible solvent and inspect them for wear ordamage. Refer to Fig. 7. NOTE: Repair Kits are available to replace the throat(T) an...
Page 24 - Reassembly
24 308152 Service Reassembly 1. If it was necessary to remove the ball guide (9)from the displacement rod (1), place the flats ofthe rod in a vise. Apply anti-seize lubricant 222955to the threads and mating faces of the rod and theball guide. Screw the ball guide onto the rod, handtight. Remove from...
Page 26 - Parts
26 308152 Parts Part No. 222827 Pump, Series A10:1 Ratio, with Bulldog Air Motor Ref.No. Part No. Description Qty. 101 208356 AIR MOTOR, BulldogSee manual 307049 for parts 1 102 { 184451 ADAPTER, connecting rod 1 103 { 184096 NUT, coupling 1 104 184278 WRENCH, packing nut 1 105 222803 PUMP, displace...
Page 30 - Displacement Pump Parts
02257 9 1 8* 19 17 16‡ 15 14 10‡ 7 6* 6* *5 4 34 3 12 Piston Packings (see pages 32 through 35) Throat Packings (see pages 32 through 35 ) 20, 36(see pages 32 through 35) 35 36 Replaces 34 and 35 on 249991 only 30 308152 Displacement Pump Parts NOTE: The parts listed on this page are common to alldi...
Page 32 - Standard Displacement Pumps
32 308152 Displacement Pump Parts Standard Displacement Pumps Displacement Pump 222803, Series A (UHMWPE and PTFE Packings, withStainless Steel Cap Screws) Ref Part No. No. Description Qty 11* 109266 V-PACKING; piston; UHMWPE 3 13* 184236 GLAND, male; piston; stainless steel 1 18* 109316 V-PACKING; ...
Page 33 - Optional Displacement Pumps
308152 33 Displacement Pump Parts Standard Displacement Pumps Displacement Pump 249991, Series A,(UHMWPE Submicron and LeatherPackings) NOTE: For this pump only limit packing nut torques to 27–40N S m (20–30 ft–lb). Ref Part No. No. Description Qty 11* 109266 V-PACKING; piston; UHMWPE 3 13* 184236 G...
Page 37 - Performance Charts: Standard Bulldog Pumps
308152 37 Technical Data (Bulldog Pumps) To find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid flow(lpm/gpm) and operating air pressure (psi/MPa/bar): 1. Locate desired flow along bottom of chart. 2. Follow vertical line up to intersection with selected fluid outletpressure curve (black). ...
Page 39 - Performance Charts: Standard King Pumps; Performance Charts: Quiet King Pumps
308152 39 Technical Data (King Pumps) To find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid flow(lpm/gpm) and operating air pressure (psi/MPa/bar): 1. Locate desired flow along bottom of chart. 2. Follow vertical line up to intersection with selected fluid outletpressure curve (black). Fol...
Page 41 - Performance Charts: Premier Pumps
308152 41 Technical Data (Premier Pump) To find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid flow(lpm/gpm) and operating air pressure (psi/MPa/bar): 1. Locate desired flow along bottom of chart. 2. Follow vertical line up to intersection with selected fluid outletpressure curve (black). F...
Page 43 - Performance Charts: Viscount Pump
308152 43 Technical Data (Viscount Pump) To find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid flow(lpm/gpm) and operating hydraulic pressure (psi/MPa/bar): 1. Locate desired flow along bottom of chart. 2. Follow vertical line up to intersection with selected fluid outletpressure curve (bl...
Page 44 - Dimensions
44 308152 Dimensions Model 222899 Shown A B C D 0566B Pump Model A B C D 222827 1183 mm (46.58 in.) 642.6 mm (25.3 in.) 540.5 mm (21.28 in.) 298.0 mm (11.73 in.) 222899 1226 mm (48.25 in.) 642.6 mm (25.3 in.) 583.0 mm (22.95 in.) 298.0 mm (11.73 in.) 222898 1235 mm (48.63 in.) 642.6 mm (25.3 in.) 59...
Page 45 - Mounting Hole Layouts; Premier Pumps
308152 45 Mounting Hole Layouts 88 mm(3.464 in.) 94.28 mm(3.712 in.) 11.1 mm(0.437 in.)DIA (4) 94.28 mm(3.712 in.) 101.6 mm (4.0 in.) 50.8 mm(2.0 in.) 0653 Premier Pumps King, Bulldog, and Viscount Pumps 06555 67.5 mm(2.7 in.) 135.0 mm (5.3 in.) 50.7 mm(2.0 in.) 101.5 mm (4.0 in.) 116.9 mm(4.6 in.) ...
