Page 2 - List of Models; Table of Contents
2 308151 List of Models Pump Part No.and Series Pump Model DisplacementPump Part No. Ratio Maximum Fluid Working Pressure Maximum Air/HydraulicInput Pressure 222826, Series A Bulldog r 222801 10:1 7.0 MPa, 69 bar(1000 psi) 0.7 MPa, 7 bar(100 psi) 222832,Series A King t 222801 20:1 13.8 MPa, 138 bar(...
Page 3 - Symbols; Warning Symbol; Caution Symbol; CAUTION; WARNING; EQUIPMENT MISUSE HAZARD
308151 3 Symbols Warning Symbol WARNING This symbol alerts you to the possibility of seriousinjury or death if you do not follow the instructions. Caution Symbol CAUTION This symbol alerts you to the possibility of damage toor destruction of equipment if you do not follow theinstructions. WARNING IN...
Page 4 - INJECTION HAZARD; MOVING PARTS HAZARD
4 308151 WARNING INJECTION HAZARD Spray from the gun/valve, hose leaks, or ruptured components can inject fluid into your body andcause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on theskin can also cause serious injury. D Fluid injected into the skin ...
Page 5 - FIRE AND EXPLOSION HAZARD; TOXIC FLUID HAZARD
308151 5 WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition andresult in a fire or explosion and serious injury. D Ground the equipment and the object being sprayed. Refer to Grounding on page 7. D If there is any static spar...
Page 6 - Notes
Page 7 - Installation
308151 7 Installation Grounding WARNING FIRE AND EXPLOSION HAZARD Before operating the pump, ground thesystem as explained below. Also readthe section FIRE AND EXPLOSION HAZARD on page 5. 1. King Pumps: use a ground wire and clamp. See Fig. 1. Remove the ground screw (Z) and insertthrough eye of rin...
Page 8 - TYPICAL INSTALLATION
8 308151 Installation (AIR-POWERED PUMPS) NOTE: Reference numbers and letters in parentheses in the text refer to the callouts in the figures and theparts drawing. NOTE: Accessories are available from your Graco distributor. If you supply your own accessories, be surethey are adequately sized and pr...
Page 9 - SYSTEM ACCESSORIES; Air and Fluid Hoses; Air Line Accessories
308151 9 Installation (AIR-POWERED PUMPS) SYSTEM ACCESSORIES WARNING A bleed-type master air valve (E) and a fluid drainvalve (M) are required in your system. Theseaccessories help reduce the risk of serious injury,including fluid injection and splashing of fluid in theeyes or on the skin, and injur...
Page 12 - Operation/Maintenance; Flushing the Pump
12 308151 Operation/Maintenance (ALL MODELS) Pressure Relief Procedure WARNING INJECTION HAZARD Fluid under high pressure can be in-jected through the skin and cause serious injury. To reduce the risk of an injury from injection, splashing fluid, or movingparts, follow the Pressure Relief Procedure ...
Page 13 - Starting and Adjusting the Pump; Shutdown and Care of the Pump
308151 13 Operation/Maintenance (AIR-POWERED PUMPS) Starting and Adjusting the Pump 1. Refer to Fig. 3 on page 8. Connect the suction kit(T) to the pump’s fluid inlet, and place the tube intothe fluid supply. 2. Be sure the air regulator (F) is closed. Then openthe pump’s bleed-type master air valve...
Page 15 - Shutdown and Care of the Pump
308151 15 Operation/Maintenance (HYDRAULIC-POWERED PUMPS) Shutdown and Care of the Pump WARNING To reduce the risk of serious injury whenever youare instructed to relieve pressure, always follow the Pressure Relief Procedure on page 12. For overnight shutdown, relieve the pressure . Stop the pump at...
Page 16 - Troubleshooting Chart
16 308151 Troubleshooting Chart WARNING To reduce the risk of serious injury whenever youare instructed to relieve pressure, always follow the Pressure Relief Procedure on page 12. 1. Relieve the pressure . 2. Check all possible causes and problems beforedisassembling the pump. PROBLEM CAUSE SOLUTIO...
Page 17 - Service; REQUIRED TOOLS
308151 17 Service REQUIRED TOOLS D Set of socket wrenches D Set of adjustable wrenches D 24 in. adjustable wrench D Torque wrench D Rubber mallet D Arbor press D Soft wooden block (approx. 1 square foot in size) D Large vise, with soft jaws D Thread lubricant D Anti-seize lubricant 222955 D Loctite ...
Page 18 - RECONNECTING DISPLACEMENT PUMP
18 308151 Service RECONNECTING DISPLACEMENT PUMP WARNING To reduce the risk of pinching or injuring hands orfingers caught between the hydraulic motor drippan and the coupling nut, always use connectingrod adapter 184595 and tie rods 184596 on Model222834 Viscount Pump. Never use connecting rodadapt...
Page 20 - DISPLACEMENT PUMP SERVICE
20 308151 Service DISPLACEMENT PUMP SERVICE Disassembly When disassembling the pump, lay out all the removedparts in sequence, to ease reassembly. Clean all partswith a compatible solvent and inspect them for wear ordamage. Refer to Fig. 7. NOTE: Repair Kits are available to replace the throat (T) a...
Page 22 - Reassembly
22 308151 Service Reassembly 1. If it was necessary to remove the ball guide (9)from the displacement rod (1), place the flats of the rod in a vise. Apply anti-seize lubricant 222955to the threads and mating faces of the rod and theball guide. Screw the ball guide onto the rod, handtight. Remove fro...
Page 24 - Parts
24 308151 Parts Part No. 222826 Pump, Series A10:1 Ratio, with Bulldog Air Motor Ref.No. Part No. Description Qty. 101 208356 AIR MOTOR, BulldogSee 307049 for parts 1 102 } 184451 ADAPTER, connecting rod 1 103 } 184096 NUT, coupling 1 104 184278 WRENCH, packing nut 1 105 222801 PUMP, displacementSee...
Page 29 - Standard Displacement Pumps
308151 29 Parts Standard Displacement Pumps Displacement Pump 222801, Series A(PTFE and Leather Packings) THROAT PACKINGS: LIPS FACE DOWN PISTON PACKINGS: LIPS FACE UP 08050806 *8 *11 13* *25 *26 27* *28 *34 LUBRICATE PACKINGS Ref Part No. No. Description Qty 8* 109316 V-PACKING; piston; PTFE 3 11* ...
Page 30 - Optional Displacement Pumps
30 308151 Parts Optional Displacement Pumps Displacement Pump 222991, Series A,(Leather Packings with PTFE Backup) Wetted Parts: Carbon Steel; Chrome, Zinc, and Electroless Nickel Plating; 304, 440 and 17–4 PH Grades of StainlessSteel; Tungsten Carbide; Ductile Iron; Delrin r ; PTFE; Leather THROAT ...
Page 31 - Packing Conversion Kits
308151 31 Parts Packing Conversion Kits Packing Conversion Kit 222878,(UHMWPE and Leather Packings) THROAT PACKINGS: LIPS FACE DOWN PISTON PACKINGS: LIPS FACE UP 08050806 *35 *11 13* *25 *36 27* *28 *34 LUBRICATE PACKINGS Ref Part No. No. Description Qty 11* 184186 GLAND, female; piston; stainless s...
Page 33 - Performance Charts: Standard Bulldog Pumps
308151 33 Technical Data (Bulldog Pumps) To find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid flow (lpm/gpm) and operating air pressure (psi/MPa/bar): 1. Locate desired flow along bottom of chart. 2. Follow vertical line up to intersection with selected fluid outletpressure curve (black)....
Page 35 - Performance Charts: Standard King Pumps; Performance Charts: Quiet King Pumps
308151 35 Technical Data (King Pumps) To find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid flow (lpm/gpm) and operating air pressure (psi/MPa/bar): 1. Locate desired flow along bottom of chart. 2. Follow vertical line up to intersection with selected fluid outletpressure curve (black). Fo...
Page 37 - Performance Charts: Premier Pumps
308151 37 Technical Data (Premier Pump) To find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid flow (lpm/gpm) and operating air pressure (psi/MPa/bar): 1. Locate desired flow along bottom of chart. 2. Follow vertical line up to intersection with selected fluid outletpressure curve (black). ...
Page 39 - Performance Charts: Viscount Pump
308151 39 Technical Data (Viscount Pump) To find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid flow (lpm/gpm) and operating hydraulic pressure (psi/MPa/bar): 1. Locate desired flow along bottom of chart. 2. Follow vertical line up to intersection with selected fluid outletpressure curve (b...
Page 40 - Dimensions
40 308151 Dimensions Model 222832 Shown A B C D 0566 Pump Model A B C D 222826 1183.1 mm (46.58 in.) 642.6 mm (25.3 in.) 540.5 mm (21.28 in.) 298.0 mm (11.73 in.) 222832 1225.6 mm (48.25 in.) 642.6 mm (25.3 in.) 583.0 mm (22.95 in.) 298.0 mm (11.73 in.) 222833 1235.1 mm (48.63 in.) 642.6 mm (25.3 in...
Page 41 - Mounting Hole Layouts; Premier Pumps
308151 41 Mounting Hole Layouts 88 mm(3.464 in.) 94.28 mm(3.712 in.) 11.1 mm(0.437 in.)DIA (4) 94.28 mm(3.712 in.) 101.6 mm (4.0 in.) 50.8 mm(2.0 in.) 0653 Premier Pumps King, Bulldog, and Viscount Pumps Three M16 x 2.0 Holes 06555 67.5 mm(2.7 in.) 135.0 mm (5.3 in.) 50.7 mm(2.0 in.) 101.5 mm (4.0 i...
Page 42 - Graco Standard Warranty; Graco Information
42 308151 Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on thedate of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco,Grac...
