Graco 308149P- Manual

Page 2 - Table of Contents

2 308149 Table of Contents Warnings 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation (Air-Powered Pumps) 8 . . . . . . . . . . . . . . . . . Installation (Hydraulic-Powe...

Page 3 - Symbols; Warning Symbol; Caution Symbol; CAUTION; WARNING; EQUIPMENT MISUSE HAZARD

308149 3 Symbols Warning Symbol WARNING This symbol alerts you to the possibility of seriousinjury or death if you do not follow the instructions. Caution Symbol CAUTION This symbol alerts you to the possibility of damage toor destruction of equipment if you do not follow theinstructions. WARNING IN...

Page 4 - SKIN INJECTION HAZARD; MOVING PARTS HAZARD

4 308149 WARNING SKIN INJECTION HAZARD Spray from the gun/valve, hose leaks, or ruptured components can inject fluid into your body andcause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on theskin can also cause serious injury. Fluid injected into the sk...

Page 5 - FIRE AND EXPLOSION HAZARD; TOXIC FLUID HAZARD

308149 5 WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition andresult in a fire or explosion and serious injury. Ground the equipment and the object being sprayed. Refer to Grounding on page 7. If there is any static sparking...

Page 6 - Notes

Page 7 - Installation

308149 7 Installation Grounding WARNING FIRE AND EXPLOSION HAZARD Before operating the pump, ground thesystem as explained below. Also readthe section FIRE AND EXPLOSION HAZARD on page 5. 1. King Pumps: use a ground wire and clamp. See Fig. 1. Remove the ground screw (Z) and insertthrough eye of rin...

Page 9 - SYSTEM ACCESSORIES; Air and Fluid Hoses; Air Line Accessories

308149 9 Installation (AIR-POWERED PUMPS) SYSTEM ACCESSORIES WARNING A bleed-type master air valve (E) and a fluid drainvalve (M) are required in your system. Theseaccessories help reduce the risk of serious injury,including fluid injection and splashing of fluid in theeyes or on the skin, and injur...

Page 12 - Operation; Flushing the Pump; Starting and Adjusting the Pump

12 308149 Operation (ALL MODELS) Pressure Relief Procedure WARNING SKIN INJECTION HAZARD Fluid under high pressure can be in-jected through the skin and cause serious injury. To reduce the risk of an injury from injection, splashing fluid, or movingparts, follow the Pressure Relief Procedure wheneve...

Page 13 - Shutdown and Care of the Pump

308149 13 Operation (AIR-POWERED MODELS) With the pump and lines primed, and with adequate airpressure and volume supplied, the pump will start andstop as the gun/valve is opened and closed. In acirculating system, the pump will speed up or slowdown on demand, until the air supply is shut off. Use t...

Page 15 - Troubleshooting; CAUSE

308149 15 Troubleshooting WARNING To reduce the risk of serious injury whenever youare instructed to relieve pressure, always follow the Pressure Relief Procedure on page 12. 1. Relieve the pressure . 2. Check all possible causes and problems beforedisassembling the pump. PROBLEM CAUSE SOLUTION Pump...

Page 16 - Service; Required Tools

16 308149 Service WARNING To reduce the risk of serious injury whenever youare instructed to relieve pressure, always follow the Pressure Relief Procedure on page 12. Required Tools Torque wrench Bench vise, with soft jaws Rubber mallet Hammer O-ring pick 13 mm (1/2 in.) dia. brass rod Set of socket...

Page 18 - Reconnecting the Displacement Pump

18 308149 Service Reconnecting the Displacement Pump CAUTION Be sure to use at least two people when lifting,moving, or disconnecting the pump. This pump is tooheavy for one person. If you are disconnecting thedisplacement pump from a motor which is stillmounted (for example, on a ram), be sure to s...

Page 19 - Displacement Pump Disassembly

308149 19 Service Displacement Pump Disassembly When disassembling the pump, lay out all the removedparts in sequence, to ease reassembly. Clean all partswith a compatible solvent and inspect them for wear ordamage. Refer to Fig. 10. NOTE: Repair Kit 222860 is available to replace the packings and s...

Page 22 - Reassembly

22 308149 Service Reassembly Refer to Fig. 11 for reassembly. 1. Install the intake valve seat (11 ) in the intake housing (17), with the large bevel of the seatfacing the bottom of the housing. Lubricate theseal (39* ) and install it in the housing. Set the intake housing aside. 2. Install the pist...

Page 25 - Parts

308149 25 Parts Model 222828 Pump, Series AModel 246935 Pump, Series A12:1 Ratio, with Bulldog Air Motor 0917A 101 105 108 107 106 104 102 103 Ref Part No. No. Description Qty 101 208356 AIR MOTOR, BulldogSee 307049 for parts 1 102 184451 ADAPTER, connecting rod 1 103 184096 NUT, coupling 1 104 1842...

Page 36 - Dimensions

36 308149 Dimensions Model 222835 Shown A B D 0913 C E Pump Model A B C D E 222828, 246935 1333.6 mm (52.5 in.) 540.5 mm(21.28 in.) 793.1 mm(31.22 in.) 664.7 mm(26.17 in.) 256.8 mm (10.11 in.) 222829 1349.1 mm (53.11 in.) 556 mm (21.89 in.) 793.1 mm(31.22 in.) 664.7 mm(26.17 in.) 256.8 mm (10.11 in....

Page 37 - Mounting Hole Layouts; Premier Pumps

308149 37 Mounting Hole Layouts 88 mm(3.464”) 94.28 mm(3.712”) 11.1 mm(0.437”)DIA (4) 94.28 mm(3.712”) 101.6 mm(4.0”) 50.8 mm(2.0”) 0653 Three M16 x 2.0 Holes Bulldog, King, and Viscount Pumps Premier Pumps 06555 67.5 mm(2.7 in.) 135.0 mm (5.3 in.) 50.7 mm(2.0 in.) 101.5 mm (4.0 in.) 116.9 mm(4.6 in...

Page 38 - Graco Standard Warranty; Graco Information

38 308149 Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on thedate of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco,Grac...

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