Page 2 - List of Models; Table of Contents; Warning Symbol; WARNING; Caution Symbol; CAUTION
2 308147 List of Models Pump Part No.and Series Pump Model Ratio Maximum Fluid Working Pressure Maximum AirInput Pressure (orHydraulic InputPressure*) 222837, Series A King t 28:1 19.3 MPa, 193 bar(2800 psi) 0.7 MPa, 7 bar (100 psi) 222891,Series B Quiet King t 28:1 19.3 MPa, 193 bar(2800 psi) 0.7 M...
Page 3 - EQUIPMENT MISUSE HAZARD
308147 3 WARNING INSTRUCTIONS EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury. D This equipment is for professional use only. D Read all instruction manuals, tags, and labels before operating the equipment. D Use the equipment o...
Page 4 - SKIN INJECTION HAZARD
4 308147 WARNING SKIN INJECTION HAZARD Spray from the gun, leaks or ruptured components can inject fluid into your body and cause extremelyserious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can alsocause serious injury. D Fluid injected into the skin might l...
Page 5 - FIRE AND EXPLOSION HAZARD
308147 5 WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition andresult in a fire or explosion and serious injury. D Ground the equipment and the object being sprayed. Refer to Grounding on page 6. D If there is any static spar...
Page 6 - Installation; Grounding
6 308147 Installation (ALL PUMPS) Grounding WARNING FIRE AND EXPLOSION HAZARDBefore operating the pump, ground thesystem as explained below. Also readthe section FIRE OR EXPLOSION HAZ-ARD on page 5. Fig. 1 TI1052 Y Z Fig. 2 W X Y Z 0864 1. King Pumps: use a ground wire and clamp. SeeFig. 1. Remove t...
Page 7 - Notes
Page 8 - TYPICAL INSTALLATION
8 308147 Installation (AIR-POWERED PUMPS) NOTE: Reference numbers and letters in parenthesesin the text refer to the callouts in the figures and theparts drawing. Fig. 3 is only a guide for selecting and installing sys-tem components and accessories. Contact your Gracodistributor for assistance in d...
Page 9 - SYSTEM ACCESSORIES; Air and Fluid Hoses; Air Line Accessories
308147 9 Installation (AIR-POWERED PUMPS) SYSTEM ACCESSORIES WARNING A bleed-type master air valve (E) and a fluid drainvalve (M) are required in your system. Theseaccessories help reduce the risk of serious injury,including fluid injection and splashing of fluid in theeyes or on the skin, and injur...
Page 12 - Operation/Maintenance; Pressure Relief Procedure; Flushing the Pump
12 308147 Operation/Maintenance (ALL PUMPS) Pressure Relief Procedure WARNING SKIN INJECTION HAZARDThe system pressure must be manuallyrelieved to prevent the system fromstarting or spraying accidentally. Fluid under high pressure can be injected through theskin and cause serious injury. To reduce t...
Page 13 - Starting and Adjusting the Pump; Shutdown and Care of the Pump
308147 13 Operation/Maintenance (AIR-POWERED PUMPS) Starting and Adjusting the Pump 1. Refer to Fig. 3 on page 8. Connect the suction kit(T) to the pump’s fluid inlet, and place the tube intothe fluid supply. 2. Be sure the air regulator (F) is closed. Then openthe pump’s bleed-type master air valve...
Page 15 - Shutdown and Care of the Pump
308147 15 Operation/Maintenance (HYDRAULIC-POWERED PUMPS) Shutdown and Care of the Pump WARNING To reduce the risk of serious injury whenever youare instructed to relieve pressure, always follow thePressure Relief Procedure on page 12. For overnight shutdown, relieve the pressure on page12. Stop the...
Page 16 - Troubleshooting Chart
16 308147 Troubleshooting Chart WARNING To reduce the risk of serious injury whenever youare instructed to relieve pressure, always follow thePressure Relief Procedure on page 12. 1. Relieve the pressure. 2. Check all possible causes and problems beforedisassembling the pump. PROBLEM CAUSE SOLUTION ...
Page 17 - Service; Required Tools
308147 17 Service Required Tools D Set of socket wrenches D Set of adjustable wrenches D 24 in. adjustable wrench D Torque wrench D Rubber mallet D Arbor press D Soft wooden block (approx. 1 square foot in size) D Large vise, with soft jaws D Thread lubricant D Anti-seize lubricant 222955 D Loctite ...
Page 18 - Reconnecting the Displacement Pump
18 308147 Service Reconnecting the Displacement Pump WARNING To reduce the risk of pinching or injuring hands orfingers caught between the hydraulic motor drippan and the coupling nut, always use connectingrod adapter 184595 and tie rods 184596 onModel 222892 Viscount Pump. Never use con-necting rod...
Page 20 - DISPLACEMENT PUMP SERVICE
20 308147 Service DISPLACEMENT PUMP SERVICE Disassembly When disassembling the pump, lay out all the removedparts in sequence, to ease reassembly. Clean all partswith a compatible solvent and inspect them for wear ordamage. Refer to Fig. 7. NOTE: Repair Kits are available to replace the throat(T) an...
Page 22 - Reassembly
22 308147 Service Reassembly 1. If it was necessary to remove the ball guide (9)from the displacement rod (1), place the flats ofthe rod in a vise. Apply anti-seize lubricant 222955to the threads and mating faces of the rod and theball guide. Screw the ball guide onto the rod, handtight. Remove from...
Page 24 - Parts
24 308147 Parts Part No. 222837 Pump, Series A28:1 Ratio, with King Air Motor 101 } 106 105 108 } 104 102 } } 107 103 } 0567C Ref.No. Part No. Description Qty. 101 245111 AIR MOTOR, KingSee 309347 for parts 1 102 } 184451 ADAPTER, connecting rod 1 103 } 184096 NUT, coupling 1 104 184278 WRENCH, pack...
Page 29 - Standard Displacement Pump; Displacement Pump 222796, Series A (PTFE and Leather Packings); Optional Displacement Pumps
308147 29 Parts Standard Displacement Pump Displacement Pump 222796, Series A (PTFE and Leather Packings) THROAT PACKINGS:LIPS FACE DOWN PISTON PACKINGS:LIPS FACE UP 08050806 *34 *33 13* *25 *26 30* *29 *11 LUBRICATE PACKINGS Ref Part No. No. Description Qty 11* 184232 GLAND, male; piston; stainless...
Page 30 - Packing Conversion Kits
30 308147 Packing Conversion Kits Packing Conversion Kit 222845,(UHMWPE and PTFE Packings) THROAT PACKINGS:LIPS FACE DOWN PISTON PACKINGS:LIPS FACE UP 08050806 *35 *33 34* *25 *36 26* *29 *11 LUBRICATE PACKINGS Ref Part No. No. Description Qty 11* 184232 GLAND, male; piston; stainless steel 1 25* 18...
Page 32 - Technical Data
32 308147 Technical Data Sound Level Data* Pump Model Air Pressure Cycle Rate Sound Pressure Level Sound Power level 222837 90 psi 25 cycles/min 98 dB(A) 113 dB(A) 222891 90 psi 25 cycles/min 86.2 dB(A) 101 dB(A) 237555 77 psi 25 cycles/min 88 dB(A) 103 dB(A) 233127 77 psi 25 cycles/min 88 dB(A) 103...
Page 36 - Dimensions
36 308147 Dimensions Model 222837 Shown A B C D 0566 Pump Model A B C D 222837 1225.6 mm (48.25 in.) 642.6 mm (25.3 in.) 583.0 mm (22.95 in.) 298.0 mm (11.73 in.) 222891 1235.1 mm (48.63 in.) 642.6 mm (25.3 in.) 592.5 mm (23.33 in.) 298.0 mm (11.73 in.) 237555 1160.0 mm (45.7 in.) 759.0 mm (29.9 in....
Page 37 - Mounting Hole Layouts; Premier Pumps
308147 37 Mounting Hole Layouts 88 mm(3.464 in.) 94.28 mm(3.712 in.) 11.1 mm(0.437 in.)DIA (4) 94.28 mm(3.712 in.) 101.6 mm (4.0 in.) 50.8 mm(2.0 in.) 0653 Premier Pumps King, Bulldog, and Viscount Pumps 06555 67.5 mm(2.7 in.) 135.0 mm (5.3 in.) 50.7 mm(2.0 in.) 101.5 mm (4.0 in.) 116.9 mm(4.6 in.) ...
