Page 2 - Warning; WARNING
Warning 2 3A0245B Warning The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point sym-bol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual,...
Page 5 - Component Identification (Hoses and Tools)
Component Identification (Hoses and Tools) 3A0245B 5 Component Identification (Hoses and Tools) AA Fluid Manifold BB Fluid Outlet CC Fluid Inlet DD Hose 1/2 in. x 50 ft (max 150 ft) EE Fitting 1/2 in. x 1/4 in. FF Hose 1/4 in. x 15 ft GG Coupling HH Z Swivel with Quick-Connect Clamp JJ Inline Valve ...
Page 6 - Grounding; Pressure Relief Procedure
Grounding 6 3A0245B Grounding FCC Notice (FCC ID: JHICED1)Model Number: DFS150 This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: • This device may not cause harmful interference. • This device must accept any interference that may be received, ...
Page 7 - Setup; Operation Main Menu
Setup 3A0245B 7 Setup 1. Turn power switch to OFF and connect power cord. 2. Connect material hose (DD) to fluid manifold outlet (BB). NOTE: Up to 150 ft of 1/2 in. plus 15 ft. x 1/4 in. hose can be connected to the unit. If desired flow rate is not obtainable, reduce hose length or add additional w...
Page 8 - Lifetime Gallons; Secondary Menu - Stored Data
Setup 8 3A0245B NOTE: JOB scrolls past, then the number of gallons dis-pensed displays. 2. Press and hold to reset to zero. Lifetime Gallons 1. Short press DTS button to move to LIFE gallons (or liters x 10). LIFE scrolls briefly, then the number of gallons dispensed displays. Learn the Controller T...
Page 10 - Prime Pump
Prime Pump 10 3A0245B Prime Pump 1. Mix material in separate bucket. 2. Add 1-2 gallons (4-8 liters) of material to hopper. 3. Place prime hose deflector into hopper or empty bucket. NOTE: Keep deflector shield wet once it is in use. 4. Turn power ON and turn prime valve handle to PRIME. Turn flow c...
Page 11 - Using Finishing Tools; Corner Finishing
Using Finishing Tools 3A0245B 11 Using Finishing Tools Corner Finishing 1. Attach corner finisher inlet swivel to inline valve controller (JJ) valve using quick-connect clamp (QC) attached to valve. 2. Press pin on top of corner finisher head to install onto handle. 3. Use flow control knob (C) to s...
Page 12 - Flat Box Finishing
Using Finishing Tools 12 3A0245B Flat Box Finishing 1. Attach male inlet of box finisher to the Z-swivel assembly using quick-connect clamp attached to Z-swivel. 2. Install Box Slide Controller (KK) on box finish handle as shown. NOTE: The Box Slide Controller Brake (TT) allows the controller to be ...
Page 13 - Automatic Taping
Using Finishing Tools 3A0245B 13 Automatic Taping 1. Remove creaser wheel trigger pin. 2. Attach taper tool to inline valve. 3. Position creaser wheel trigger and insert pin into trigger assembly. 4. Load tape into taper tool. 5. Use flow control knob (C) to set material flow rate. Turn flow control...
Page 14 - Storage
Storage 14 3A0245B Storage 1. Perform Pressure Relief Procedure, page 6 (prime valve handle in down position). Leave prime valve handle in PRESSURE RELIEF position. 2. Spray water mist on top of any remaining material in the hopper and cover hopper with lid. 3. Cover valve and tool ends to keep join...
Page 15 - Troubleshooting
Troubleshooting 3A0245B 15 Troubleshooting Motor Will Not Operate (See flow chart, page 25) PROBLEM CAUSE SOLUTION Basic fluid flow problems Flow control knob turned up but unit is not pumping. Learn the Controller, see page 9. Check battery voltage. Flow control knob setting. Motor will not run if ...
Page 16 - Low or Fluctuating Output
Troubleshooting 16 3A0245B Low or Fluctuating Output PROBLEM CAUSE SOLUTION Low output Pump is worn or clogged. Service pump. Check piston and intake valves for wear or obstructions. Material hose length. Longer hose length reduces drywall feed pump per-formance. Reduce hose length or thin material....
Page 17 - Electrical Short
Troubleshooting 3A0245B 17 Low or Fluctuating Output (continued) Electrical Short PROBLEM CAUSE SOLUTION Motor runs and pump strokes No material supply. Refill hopper and re-prime pump.Clean hopper strainer. Loose fittings. Tighten; use thread sealant or sealing tape on threads if necessary. Intake ...
Page 18 - RF Problems
Troubleshooting 18 3A0245B RF Problems PROBLEM CAUSE SOLUTION Unwanted signal will not allow unit to learn the controller. Unwanted RF signal. Undesired controller is active and in close proximity. Stop unwanted RF signal by deactivat-ing the controller. Use BLOCK feature on Secondary Menu, see page...
Page 19 - Electrical Problems
Troubleshooting 3A0245B 19 Electrical Problems Symptom: Unit does not run or stops running. Perform Pressure Relief Procedure; page 6. • Plug unit into correct voltage, grounded outlet • Set power switch OFF for 45 seconds and then ON again (this ensures drywall feed pump is in default flow control ...
Page 24 - Unit Will Not Shut Off
Troubleshooting 24 3A0245B Unit Will Not Shut Off Perform Pressure Relief Procedure; page 6. Leave prime valve handle open and power switch OFF. Troubleshooting Procedure: Is the prime valve handle in the Prime/Tool Fill/Recirculation position? Turn prime valve handle to Apply Finish position and tu...
Page 30 - Notes
Page 31 - Graco Standard Warranty
Graco Standard Warranty 3A0245B 31 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any...