Page 2 - Warnings; WARNING
Warnings 2 313855H Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point symbol aler ts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-s...
Page 3 - Component Identification; Run Mode Functions
Component Identification 313855H 3 Component Identification Keypad, Display, and Icons Run Mode Functions Direction Arrows A Up and Down Arrow Keys: Adjusts contrast. B Left and Right Arrow Keys: Adjusts brightness. • Press the LEFT and RIGHT ARROW keys simultaneously to manually start a pump cycle....
Page 4 - Icons
Component Identification 4 313855H Icons The following icons are used throughout this instruction manual and on the Controller’s Run and Setup Screens. Refer to this table if you are unsure of an Icon’s meaning. *See Field E, page 3 for location of these Function Icons. Power on indicator*. When pow...
Page 5 - Installation; Typical Installation
Installation 313855H 5 Installation Typical Installation The installation shown in F IG . 2 is only a guide for selecting and installing system components. Contact your Graco distributor for assistance in planning a system to suit your needs. A Main Air Supply B Filter/Regulator/Lubricator Assembly ...
Page 6 - Installing the Lubrication Controller; Grounding
Installation 6 313855H Installing the Lubrication Controller 1. Select a flat surface to install the Lubrication Con-troller. Drill mounting holes. Refer to Mounting Hole Layout provided in the Technical Data section of this manual, page 34. 2. Remove Lubrication Controller cover and align junc-tion...
Page 7 - System Configuration and Wiring; Table 1: System Configurations
Installation 313855H 7 System Configuration and Wiring The System Configuration Diagrams (F IG . 5 - F IG . 7), Sensor Wiring Diagrams (F IG . 8 - F IG . 10) and Wiring Diagrams (F IG . 11 - F IG . 16) on the following pages, show typical Injector, Divider Valve and Dual Line lubrication system conf...
Page 8 - System Configuration; Master Divider Valve; Divider Valve System
Installation 8 313855H System Configuration F IG . 5 GLC 4400 ExternalLow LevelAlarm Remote Manual Run MachineCount Switch Low LevelSwitch PumpReservoir Master Divider Valve Secondary Divider Valves CycleSwitch Divider Valve System External O.K. Pump On/Off ExternalAlarmCycleMachineCount
Page 9 - Dual Line System; Lubrication Points
Installation 313855H 9 F IG . 6 GLC 4400 ExternalAlarmCycleMachineCount ExternalLow LevelAlarm External O.K. Low LevelSwitch PumpReservoir Dual Line System CycleSwitch Bi-floValves Lubrication Points VentLine Pump On/Off Reverser Remote Manual Run MachineCount Swtich
Page 10 - Injector System; Injectors
Installation 10 313855H F IG . 7 GLC 4400 ExternalLow LevelAlarm Remote Manual Run Machine Count Switch Low LevelSwitch PumpReservoir Injector System PressureSwitch Injectors Lubrication Points VentLine Pump On/Off External O.K. ExternalAlarmCycleMachineCount
Page 11 - System Wiring
Installation 313855H 11 System Wiring NOTE: On an AC controller (p/n 24B596), the J7 strip is line (input) voltage but the J6 strip is all 24VDC. On a DC controller (p/n 24B59‘), the J6 and J7 terminals all carry the input voltage. Input Sensor Wiring: DRY CONTACT SWITCH SOURCE SWITCH - 2 or 3 Wire ...
Page 15 - System Wiring Options
Installation 313855H 15 System Wiring Options All Units: Low Level Switch / External Manual Run / O.K. Contact Out NOTICE Do not connect any of the SW+ (13,9,5,1) and SW- (16,12,8,4) pins together, either directly or via a switch closure. Doing so will create a shor t circuit condition which will di...
Page 16 - System Wiring Options: Alarm Out
Installation 16 313855H System Wiring Options: Alarm Out 9 - 30VDC 100/240VAC F IG . 18 F IG . 19 16 (SW-) 15 (SEN4) 14 (IN4) 13 (SW + ) 12 (SW-) 11 (SEN3) 10 (IN3) 9 (SW + ) 8 (SW-) 7 (SEN2) 6 (IN2) 5 (SW + ) 4 (SW-) 3 (SEN1) 2 (IN1) 1 (SW + ) 1(IN) 2(COM) 3(OUT1) 4(COM) 5(OUT2) 6(COM) 7(OUT3) 8(CO...
Page 17 - Setup
Setup 313855H 17 Setup When you first turn on power to the Lubrication Control-ler, the following identification screen displays. A Display Contrast Adjustment: UP and DOWN Arrows can be used to adjust the display contrast. B Brightness Adjustment: LEFT and RIGHT Arrows can be used to adjust the bac...
Page 18 - System Setup; Main Screen; PUMP ON Setup
Setup 18 313855H 8. If the PIN Code you entered is correct, the System Setup Screen, shown in F IG . 22 displays. 9. If the PIN Code you entered is incorrect, the digits flash. The Code must be re-entered by repeating steps 4 and 5. NOTE: • As soon as any arrow key is pressed, the numerals stop flas...
Page 20 - PUMP OFF Setup
Setup 20 313855H Cycle Mode Selection If the Cycle Mode is selected you will also be prompted to set the desired number of cycles. NOTE: A cycle is equal to two switch closure transitions at the cycle switch input. 10. Use the Arrow keys to move the cursor over the CYCLES field. 11. Press ENTER. 12....
Page 22 - POWER UP Setup
Setup 22 313855H 4. Use the RIGHT arrow to move the cursor to the next field. Repeat step 3. NOTE: The maximum number of Counts you can setup in this field is 9999. 5. Use the Arrow keys to move the cursor over the TIME field. 6. Press ENTER. NOTE: Time is displayed in HH:MM:SS. 7. Use the UP/DOWN a...
Page 24 - PULSED Setup
Setup 24 313855H 5. From the pull-down menu, select ON. 6. Press ENTER. 7. Use the Arrow keys to move the cursor over the DELAY TIME field. 8. Press ENTER. NOTE: Time is displayed in MM:SS. 9. Use the UP/DOWN arrows to move up and down through the numbers 0-9 until the first number in the DELAY TIME...
Page 25 - PIN Setup
Setup 313855H 25 10. Use the Arrow keys to move the cursor over the TIME ON field. 11. Press ENTER. NOTE: The time is displayed in Seconds. 12. Use the UP/DOWN arrows to move up and down through the numbers 0-9 until the first number of the TIME ON you are creating is displayed in the field. 13. Use...
Page 26 - DISPLAY Setup; QUICK CYCLE Setup
Setup 26 313855H DISPLAY Setup 1. Use the UP/DOWN Arrow keys to move the cursor over DISPLAY. 2. Press ENTER to display the DISPLAY setup screen. Display Backlight The display backlight can be set to turn off after a pro-grammed amount of time. If the backlight is OFF it will turn back on when any f...
Page 27 - LOW LEVEL FILTERING Setup
Setup 313855H 27 Quick Cycle Screen Setup The Quick Cycle screen setup is used to setup a Trou-bleshooting profile. 1. Use the Arrow keys to move the cursor over the CYCLES field. 2. Press ENTER. 3. Use the UP/DOWN arrows to move up and down through the numbers 0-9 until the first number you want in...
Page 29 - Run Mode; Screen Identification
Run Mode 313855H 29 Run Mode When you first turn the Lubrication Controller power on, the identification screen shown in F IG . 53 displays. A Display Contrast Adjustment: UP and DOWN Arrows can be used to adjust the display contrast. B Backlight Brightness Adjustment: LEFT and RIGHT Arrows can be u...
Page 30 - Prelube Power Up
Run Mode 30 313855H Prelube Power Up If Prelube is enabled (page 22), the programmed pre-lube sequence occurs. If no Prelube sequence has been selected, the lube cycle that was in progress at power down is resumed. Pump On Ended with Time If the Pump On sequence has been programmed to be ended by TI...
Page 31 - Pump Off Ended with Time
Run Mode 313855H 31 Pump On Ended with Cycle Switch Activation If the Pump On sequence has been programmed to end by a Cycle Switch Activation: • The GLC 4400 pump output relay activates (J7-3) and will stay on until the correct number of cycle switch closures is received (J6-3) (see Setup Menus, Cy...
Page 32 - Alarms Screen
Run Mode 32 313855H • The GLC 4400 pump output relay activates (J7-3) and will stay off until the correct number of counts (J6-15) occur (see Setup Menus, Pump Off, page 20). • The Pump On LED (A) remains off during this time. • The Pump Off icon (C) displays. • The Cycle LED (B) and Machine Count i...
Page 33 - Troubleshooting; Program Settings
Troubleshooting 313855H 33 Troubleshooting Program Settings Description Problem Solution Timer fails to activate solenoid No power supplied to solenoid Power light off: Timer is not receiving power. Verify connections and verify power supply. Power light on: Verify solenoid con-nections Solenoid fau...
Page 34 - Technical Data
Technical Data 34 313855H Technical Data Input Contact Power Source DC - model 24B591 9 - 30 VDC Power Source AC - model 24B596 100 VAC to 240 VAC - 50/60 Hz Power consumption 24 Watts Cycle Pressure Control Input (optional) Normally open pressure or cycle switch Machine Count Control Input (optiona...
Page 35 - Dimensions
Dimensions 313855H 35 Dimensions Mounting Hole Layout 4.8 in. (122 mm) 4.72 in. (120 mm) 3.58 in. (90.85 mm) 4.17 in. (105.92 mm) 3.23 in. (82.0 mm)
Page 36 - Graco Standard Warranty
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents. Original instructions. This manual contains Eng...
