Graco 16H242 - Manual

Charging the Battery 8 3A1698F Charging the Battery Batteries are initially 50% charged to provide optimum bat-tery life and require charging before first use. It takes approximately 25 minutes to charge a dead battery to 80%, at which point it can be used. It will take approximately 40 minutes to f...

Common Procedures 3A1698F 9 Common Procedures Trigger Lock Prime/Pressure Relief Valve Position Pressure Relief Procedure 4. Engage trigger lock. 5. Put prime/pressure relief valve UP to release pres-sure. Spray Tip Position Always engage the trigger lock when you stop spraying to prevent the spraye...

Common Procedures 10 3A1698F Setting Hi/Lo Switch (Motor Speed) 1. To extend battery life, try spraying with low motor speed to get an acceptable spray pattern. 2. Shift to high speed if needed to achieve an accept-able spray pattern. Adjusting Pressure 1. To reduce overspray, always spray at lowest...

Setup 3A1698F 11 Setup Flexible Suction Tube This sprayer comes with a suction tube that can be adjusted for multi-directional spraying. Spraying Ceilings, Walls and Crown Molding When spraying ceilings or walls, rotate the suction tube collar to the front of the material cup. Spraying Floors and Ba...

Setup 12 3A1698F Sprayer Setup This sprayer arrives from the factory with a small amount of test material in the system. It is important that you flush this material from the sprayer before using it for the first time: 1. Fill material cup with water or compatible solvent, thread onto sprayer and ha...

Starting a New Job (or Refilling the Cup) 3A1698F 13 Starting a New Job (or Refilling the Cup) 1. Engage trigger lock and put prime/pressure relief valve UP to release pressure. 2. Install material cup liner, fill with material, and thread onto sprayer. 3. To prime pump, disengage trigger lock and t...

Install Tip/Guard Assembly (if not installed) 14 3A1698F Install Tip/Guard Assembly(if not installed) NOTE: Only use Graco Fine Finish Tip/Guard assemblies. 1. Engage trigger lock and put prime/pressure relief valve UP to release pressure. 2. Install filter to Spray Tip/Guard Assembly. NOTE: Filter ...

Shutdown and Cleaning 16 3A1698F Shutdown and Cleaning Flushing Sprayer 1. Engage trigger lock and pull prime/pressure relief valve UP to release pressure. 2. Remove material cup and return excess material to proper container. If used, properly dispose the cup liner. 3. Remove and clean sprayer inta...

Storage 18 3A1698F Cleaning Sprayer Exterior • Wipe paint off outside of sprayer using a soft cloth moistened with water or flushing fluid. Do NOT submerge the sprayer. Fine Finish Tip Wear • Fine Finish Tip/Guard assembly may require replacement depending on abrasiveness of paint. • Do not spray wi...

Replacement Parts and Kits 3A1698F 19 Replacement Parts and Kits 51 20 53 1 40 41 59 3 4 23 21 21 20 57 56 38 11 13 15 17 17 12 14 16 36 64 35 39 42 43 45 44 46 31 33 37 27 25 26 67 30 29 28 68 9 10 70 32 5 7 8 6 60 61 34 62 31 65 66 73 24 32 31 69 31 63 8 16 74 2 ti20355a

Replacement Parts and Kits 20 3A1698F Parts List Ref. If you have this model sprayer (model number is the same as the part number, which is below the handle) Order Part Number: Description Models 16F887, 16H829 24J421 Bare Sprayer (no tip, battery, suction tube, or material cup) Model 16H240 24J435 ...

Alternate Priming Method 3A1698F 23 Alternate Priming Method If sprayer fails to prime, the inlet valve may be stuck due to paint residue. Perform the steps below. 1. Engage trigger lock and pull prime/pressure relief valve UP to release pressure. 2. Remove material cup and suction tube. 3. Use a pe...

Inlet Valve Removal/Service 24 3A1698F Inlet Valve Removal/Service 1. Engage trigger lock and pull prime/pressure relief valve UP to release pressure. 2. Remove material cup, suction tube, and battery. 3. Hold sprayer upside-down and use wrench or socket to loosen and remove inlet fitting, inlet val...

Outlet Valve Repair 3A1698F 25 Outlet Valve Repair NOTE: Before doing any repair to pump, perform Flushing Sprayer procedure, page 16. Removal 1. Engage trigger lock and pull prime/pressure relief valve UP to release pressure. 2. Remove battery. 3. Remove pump outlet cap. 4. Use tool (supplied) to l...

Troubleshooting 26 3A1698F Troubleshooting Check everything in this Troubleshooting Table before you bring the sprayer to an authorized service center. Problem Cause Solution Sprayer makes no sound when trigger is pulled Trigger is locked. Disengage trigger lock. See page 9. Status Indicator Light i...

Technical Data 3A1698F 29 Technical Data Sprayer: Adjustable Pressure Range 500 to 1500 psi (34 to 103 bar, 0.34 to 10.3 MPa) Maximum working pressure 1700 psi (117 bar, 11.7 MPa) Weight 5.0 lb (2.25 kg) Dimensions: Length 13.75 in. (34.9 cm) Width 5.5 in. (14.0 cm) Height 9.7 in. (24.6 cm) Storage ...

Preferred Material Settings Log 30 3A1698F Preferred Material Settings Log Date Item Sprayed Material Sprayed Spray Tip Motor Speed (Circle One) Pressure Setting (Mark Dial) 03/24/2011 Crown molding Urethane varnish FF308 EX A M P L E

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents. Original instructions. This manual contains Eng...