Page 2 - Zoneline; Remote Installation Capability; Optional Corrosion Treatment*
Upfront Filters All Zoneline unitshave removableupfront filters forease of cleaning,thus assuring highperformance andlonger life. s Central Desk Control All Zoneline units arecompatible with two-wire central desk ON/OFF controls, loadshedding systems,including manycomputerizedcontrol systems.Note: R...
Page 3 - Deluxe Dry Air 25 Models; Cooling With Resistance Heat; Dinh
3 Deluxe Dry Air 25 Models Cooling With Resistance Heat • Removes 25% More Moisture than other Zoneline Models, up to 2.7 Additional Gallons Per Day• Cool and Dry Air in Less Time than Standard Zoneline Models• Heat Pipe is a Separate Sealed Refrigerant System - No Mechanical Parts- No Special Maint...
Page 5 - Introduction; Deluxe Line; Advantages of the GE Zoneline
5 Introduction This manual is designed to provide product, performanceand application information to our customers and theirarchitects and engineers for use in selection and design of azonal comfort control system utilizing GE Zoneline ® Packaged Terminal Air Conditioners (PTAC) andPackaged Terminal...
Page 6 - Dimensions
6 13-3/4” 42” 1/2” SQ. HOLE (2 REQ’D.) 16” 36” 21” 6” 4” 5-5/8” 2-3/4” 1/2” 1-1/2” TYP 1/2” DIA. HOLE (3 REQ’D.) 42-1/8” 13-7/8” 16-1/4” 36” 19” 4” 5-5/8” 2-7/8” 9/16” 1-1/2” 1/2” DIA. (3 REQ’D.) 1/2” SQ. HOLE (2 REQ’D.) TOP VIEW GRILLE 42” RAB71 = 13-3/4” RAB77 = 13-7/8” ROOM CABINET RAB71 = 42” RA...
Page 7 - Components of the Zoneline; Chassis; Premium Series shown.; Duct Adapter
7 RAK204U Sub-Base The Zoneline ® System Components of the Zoneline ® System Wall CaseRAB71 (Steel Insulated)RAB77 (SMC) Chassis Room Cabinet Grille Options(See page 41) Premium Series shown. Optional Accessories of the Zoneline ® System Power Connection Kit (required on Premium Series)See pages 38 ...
Page 8 - A Z 5 2 H 1 2 D A D
8 2200 Series Dry Air 25Models COOLING WITH RESISTANCE HEAT High Efficiency (EER 9.6 to 11.6) - Standard MicroprocessorControls, Fan cycle switch, Fan only setting and Concealedmanual vent control. All models are equipped with FreezeSentinel TM , mechanical temperature limiting and low voltage (24v)...
Page 10 - Chassis Features and Benefits; Fits all existing GE Zoneline wall cases (see page 21)
10 Chassis Features and Benefits • Consistent Physical Dimension Fits all existing GE Zoneline wall cases (see page 21) The GE Zoneline was first introduced into the marketplacein 1961. Since that time, efficiencies and features have beengreatly improved. In spite of these improvements, GErecognizes...
Page 11 - GE has made; • Automatic Frost Control; Extends life of electrical components; • Weather-Resistant “Superseal”; Minimizes air and water infiltration through the unit
11 Unit also meets ASTM E331-86 (Hurricane Test) whichspecifies no water can enter through the unit during 15minute exposure to rainfall at the rate of eight inches perhour with 63 mile per hour wind velocity. • Ventilation Control Hidden controls help prevent unauthorized selection of outdoorair ve...
Page 12 - Zoneline units have permanently lubricated fan motors.; Freeze Sentinel; is standard on the Zoneline.
12 Chassis Features and Benefits • Permanently Lubricated Fan Motors / Indoor and Outdoor Air Movers Designed for low maintenance and optimum value, efficiency, andperformance Zoneline units have permanently lubricated fan motors. Fan motors that require oiling on a periodic basis generate anadditio...
Page 13 - • Compressor Malfunction Indicator; Should the compressor fail to start after four; • Auto Fan Speed Control; Auto Fan Speed Control is standard on Zoneline 5200 Series; • Temperature Limiting; Saves energy by controlling temperature extremes; • Random Restart; Automatic Random Restart is standard on all Zoneline units.
13 • Compressor Malfunction Indicator Service indicator on control panel signals a possible compressorproblem The Service Indicator is standard on the Zoneline 5200Series. Should the compressor fail to start after four attempts, with a three-minute pause between each attempt,the temperature display ...
Page 14 - • Unit Diagnostics; Unit Diagnostics is standard on the Zoneline 5200 Series.; • Electric Resistance Heat Lock-Out; Saves energy during milder temperature conditions; • Auxiliary Controls
14 Chassis Features and Benefits • Unit Diagnostics Switch on auxiliary control panel cycles unit’s components to helpdetect malfunction Unit Diagnostics is standard on the Zoneline 5200 Series. When the Unit Diagnosis switch, located on the auxiliarycontrol panel, is turned to the “ON/UP” position,...
Page 15 - Heat Pumps and Energy Savings; • GE Zoneline Heat Pumps are designed to provide cost; Balance Point; • Heat Pump Operation — Zoneline 3200 Series; The
15 Heat Pumps and Energy Savings • GE Zoneline Heat Pumps are designed to provide cost efficient heat pump operation while monitoring roomconditions to maintain comfort. The units employ a logic system monitoring both outdoorand indoor temperatures to determine the heat source, thusincreasing energy...
Page 16 - • Heat Pump Operation — Zoneline 5200 Series
16 Heat Pumps and Energy Savings • Heat Pump Operation — Zoneline 5200 Series Heat sources: Heat pump, heat pump and simultaneous electricresistance heat, or electric resistance heat The Zoneline 5200 Series heat pumps employ a highly featured microprocessor control system interfaced withthermistors...
Page 17 - Central Desk Control -; Both wires comprising the circuit; remains operational when the unit is; CDC Terminal Location and Typical Wiring; Auxiliary Control Panels With Cover Removed; Example of Common Bussing
17 Central Desk Control - Optional Interface Module (RAKOIM) isrequired Some installations may want to govern the ability of the unitto operate from a control device remote to the unit or evenremote to the room in which the unit is located. The generalterm given to systems such as this is Central De...
Page 18 - Remote Thermostat Control; Resistance Heat Models; The DC voltage may not be compatible with some solid; Field Wiring Terminal; RAK 806 Universal Control Cover Label
18 RAK163A1 Remote Thermostat Control Optional Interface Module (RAKOIM) isrequired In some installations, control of theoperation of the unit at a locationremote to the unit itself is desired. Aunit mounted high in the wall, or over atransom, for instance, where the unitmounted controls are inacces...
Page 19 - Heat Pump Models
19 Remote Thermostat Control Heat Pump Models The Zoneline 3200 and 5200 Series heat pump units may be connected to aone stage cooling/two stageheating manual switchoverthermostat designed for usewith heat pump systems. Athermostat, model RAK147 , is available from GE for use with these units. The c...
Page 20 - however the units; One stage Thermostat Controlling Three Zoneline Units; or “boosting” voltage condition, and
20 Remote Thermostat Control Multiple Units Connected to One RemoteThermostat (2200 Series) One remote control thermostat may be used to controlmultiple resistance heat Zoneline units, however the units may not be wired direct. Since each Zoneline unit has an integral transformer, direct wiring can ...
Page 21 - Wall Case
21 Wall Case A choice of wall cases is available for the Zoneline. RAB71 - This insulated case isconstructed ofheavy gaugegalvanized steeland finished witha protective bakedenamel finish forprotection andappearance.Design of the caseprovides forsupport of thechassis and freedraining of anywater ente...
Page 22 - Wall Case Installation Data; General; Since installations in existing; Window, Curtain and Panel Wall Construction; will not
22 Sub-Base (Cont.) Chaseway RAK205CW is included with RAK204D20,RAK204D30, RAK204E15, RAK204E20 and the RAK204E30.If the chaseway is needed when using the RAK204U, it mustbe ordered separately as RAK205CW.There are separate internal compartments to permitseparation of low voltage (Class 2) connecti...
Page 23 - Brick, Frame, Stucco and Shingle Construction
23 Masonry Wall Construction (Cont.) to install the chassis. See page 27 for details of installation inmasonry wall.For existing masonry construction, wall openings must bemade. This normally involves the removal of concrete blocksto achieve the proper size opening. Consult the builder,architect, or...
Page 24 - Figure 1; FASTENING WALL CASE
24 MAIN STUD JACK STUDS JACK STUD SUB-FLOOR CRIPPLE FINISHED FLOOR HEADER – 4” x 4” OR 2 - 2” x 4” ON EDGE 16-1/4” MIN. RAB71 16-1/2” MIN. RAB77 ADJUSTABLE FRAMING TO SECURE THIS DIMENSION 42-1/4” MIN. (RAB71) 42-3/8” MIN. (RAB77) MAIN STUDS JACK STUD HEADER MOUNTING SCREW HOLE NO HOLES PERMITTED IN...
Page 27 - WALL CASE INSTALLATION – CORD SET CONNECTED; TOP VIEW
27 WALL CASE INSTALLATION – CORD SET CONNECTED EXAMPLE: BLOCK AND VENEER – DIMENSIONAL DATA AND COMMENTS ARE ALSO APPLICABLE TO OTHER TYPES OF CONSTRUCTION *Caulk around perimeter of wall case all four sides where it joins the building. LINTEL FINISHED EXTERIOR WALL FINISHED INTERIOR WALL ADJACENT W...
Page 30 - RAB71/77 WALL CASE INSTALLATION - RAK204 SERIES SUB-BASE CONNECTED
30 RAB71/77 WALL CASE INSTALLATION - RAK204 SERIES SUB-BASE CONNECTED EXAMPLE: FRAME & BRICK VENEER - DIMENSIONAL DATA AND COMMENTS ARE ALSO APPLICABLE TO OTHER TYPES OF CONSTRUCTION FINISHED INTERIOR WALL LEVELING SCREW LEVELING SCREW 2-3/8 ” MIN. TOP VIEW RAB71 13-3/4 ” RAB77 13-7/8 ” 3 ” 7/8”...
Page 31 - RAK204 SERIES SUB-BASE INSTALLATION AND ELECTRICAL DATA
31 RAK204 SERIES SUB-BASE INSTALLATION AND ELECTRICAL DATA RAB71/77 WALL CASE NOTE: TYPE “ E ” MOUNTING CLIP MUST BE USED WITH MOLDED CASE. SUB-BASE MOUNTING CLIP TYPE “E” MOLDED CASE TYPE “B” SCREW TYPE “A” SCREW TO SECURE SIDE CHANNELS TYPE “C” SCREW ACCESS PLATES TYPE “C” SCREW GREEN GROUND SCREW...
Page 32 - Condensate Disposal Systems; All Zoneline Series
32 Condensate Disposal Systems Cooling Condensate Air conditioners produce condensate water as a result oflowering the humidity of the area being conditioned. Whenthe indoor coil temperature is below the dew point, moisturein the air condenses into water droplets on the coil. Thiswater drains to a p...
Page 33 - WALL CASE WITH RAD10 DRAIN KIT; SCREWS
33 WALL CASE WITH RAD10 DRAIN KIT EXTERNAL DRAIN SEE PAGE 34 FOR INTERNAL DRAIN SEE PAGE 34 NOTE #6 SQUARE DRAIN HOLES 1/2” O.D. 90° ELBOW DRAIN TUBE NEOPRENE SPONGE GASKET STEEL MOUNTING PLATE Alternate 6” long, 1/2” O.D. straight copper tube. NOTE : SHADED PARTS AND SCREWS ARE INCLUDED WITH RAD10 ...
Page 35 - Components; Duct Extension RAK601
35 Ducted Installations 2200 and 3200 Series Zoneline units may beused in ducted installations. With a ducted installation it is possible to condition the airin two areas that have a common wall separating them. Aspecial adapter mounts on the wall case and a transitionpiece directs the air from the ...
Page 37 - Line Cord Installation; Sub-Base Installation
37 Line Cord Installation DUCTED DETAILED SIDE VIEWS (AZ2200/3200 SERIES) SEE PAGE 36 FOR ALL NOTES Sub-Base Installation *Caulk around perimeter of wall case all four sides where it joins the building. Caulk around perimeter of wall case all four sides where it joins the building. 2-29/32” RAK6052 ...
Page 39 - Electrical Wiring Information; All wiring, including; Replacement of Existing Chassis; Line Cord Connected Units; existing sub-base is the full width of the wall case
39 Power Connection Kits ForPremium Series (5200) 265 or 277 Volt Installations National Electrical Code (Article 440 section G) requirespermanent connection for installation on circuit in excess of250 volts. Permanent Connection Kits are available for 265 volt installations. The regular kit consist...
Page 41 - Exterior Grilles
41 RAG67 Exterior Grilles Four styles of outdoor grilles are available for exteriortreatments. The standard stamped aluminum grille(RAG60), the molded architectural louvered exterior grilles(RAG61-63), the molded architectural louvered exteriorgrilles with flange (RAG64-66), and the extruded aluminu...
Page 42 - Application Comments; : If an air conditioner is undersized (cooling; Air Distribution
42 Application Comments Use and Care Manual and installation instructions areshipped with Zoneline units. It is important that any airconditioning system be properly sized and applied in orderto achieve the desired temperature and humidity levels withthe space to be conditioned. Air conditioners are...
Page 43 - Capacities and COP at Various Outdoor Temperatures
43 Cooling Performance Data Heat Pump Performance Data Temperature of Air Entering Condenser 65 75 85 95 105 115 Total Capacity - BTU/Hr. BTUH At 80 ° F D.B. - 67 ° F W.B. AZ AZ AZ AZ22E07D 22E09D 22E12D 22E15D 22E07E 22E09E 22E12E 22E15E 7800 10000 12950 17900 7750 9900 12800 15900 7500 9600 12500 ...
Page 44 - Latent System Capacity; The total capacity of an air conditioner is made up of the
44 Latent System Capacity The total capacity of an air conditioner is made up of the Sensible capacity, the output of the unit used to remove heat from the air in the area being conditioned, and the Latent capacity, the output of the unit used to dehumidify the airin the area being conditioned. For ...
Page 45 - Normal Yearly Operating Data; Formula for Calculating Operating Costs Using Above Data:
45 ASHRAE Location Heating Estimated Degree Cooling Days Hours ALABAMA Birmingham 2,551 1,390 Huntsville 3,070 1,340 Mobile 1,560 1,640 Montgomery 2,291 1,580 ARIZONA Flagstaff 7,152 310 Phoenix 1,765 2,280 Tucson 1,800 1,920 Yuma 974 2,520 ARKANSAS Fort Smith 3,292 1,410 Little Rock 3,219 1,330 CAL...
Page 46 - CONTROL BOARD; OPERATION BOARD; AUX BOARD
46 2200 and 3200 Series Typical (HEATER UNIT) HEATER PROTECTOR PROTECTOR Running Capacitor Comp. Motor O.L.P. R Fan Motor Capacitor Outdoor Fan Motor Fan Motor Capacitor only AZ32H Indoor Fan Motor ICR Pump Reverse Valve Sol. (TR1) TRANSFORMER RY2 RY1 RY3 FUSE (FU1) CN2 RY8 RY7 CN1 RY6 RY5 CN11 RY10...
Page 49 - Installation Responsibility.
49 Unit shall have means of electrical connection listed byUnderwriters Laboratories and compatible with the unit’sampacity which shall conform with National ElectricalCode ® (NEC) and local codes. [Internal Condensate Removal (“ICR”) system for HeatPump Units. Unit shall have a positive Internal Co...
Page 54 - Table B - 265 Volt Units; Heating Operation - Indoor Fan Motor Electrical Data; Table A - 265 Volt Units
54 Maximum Connected Load ForDeluxe Series (2200 and 3200) The maximum connected load of a Zoneline occurs whenthe unit is in resistance heating operation. The maximumamperage shown in the tables below is the combined total ofthe resistance heater and the fan motor.In the tables below, the heater de...
Page 55 - Table C; Table D; Heating Operation - Resistance Heater Electrical Data
55 Model Number Fan Motor- 230 Volts Fan Motor- 208 Volts Model Number Fan Motor - 265 Volts Maximum Connected Load ForPremium Series (5200) The maximum connected load of a Zoneline unit occurswhen the unit is in resistance heating operation. Todetermine the maximum amperage draw or wattageconsumpti...
Page 56 - Complete Accessory List; For Additional Information Refer to Page
56 Kit Number Description RAA62 Spare Filters for AZ22, AZ32 and AZ52 Models (10 pairs per box) 11 RAB71 Standard Wall Case 21 RAB77A4 SMC Wall Case 21 RAD10 Interior/Exterior Drain Kit RAG60 Stamped Aluminum Exterior Grille 41 RAG61 Architectural Rear Grille, Beige Molded G.E. Cycoloy ® High Impact...
Page 58 - DUCT ADAPTER/EXTENSION
58 New Construction/Retrofit(Old Multi Pipe Sys-Etc.No Existing Wall Case.) Determine type of Zoneline to be used on the project – Cooling with electric heat pages 8,52 – Heat pump pages 8,52,53 – Remote Control (cooling with electric heat/heat pump) pages 18,19 – Ducted application - two rooms (sid...
Page 59 - Exterior Grille Color Samples; Colors may vary slightly due to printing process.
59 Exterior Grille Color Samples Colors may vary slightly due to printing process. RAG63 RAG66 Bittersweet Chocolate RAG62 RAG65 Maple RAG61 RAG64 Warm Gray Beige
Page 60 - GE Appliances; WHAT IS COVERED; FULL ONE-YEAR WARRANTY; WHAT IS NOT COVERED
Equipment used as a primary source for heating or cooling is an integral part of the building in which it is installed. Proper application isessential for satisfactory performance over a wide range of operating conditions. It is strongly recommended that a professional engineerdetermine proper appli...
