GE IC3645SR4U404N2 - Manual

GE IC3645SR4U404N2

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Table of Contents:

  • Page 2 – INSTALLATION AND OPERATION; SX TRANSISTOR CONTROL; Page
  • Page 3 – Connection
  • Page 4 – BASIC OPERATION AND FEATURES; Section 1. INTRODUCTION; ARMATURE CURRENT
  • Page 11 – OUTLINE DRAWINGS, ELEMENTARY DRAWINGS AND INPUTS/OUTPUTS; Part
  • Page 13 – Section 3.3 Traction Elementary
  • Page 14 – Section 3.4 Pump Elementary; CONTRO; TO
  • Page 16 – DIAGNOSTIC STATUS CODES; Section 4.0 TROUBLESHOOTING AND DIAGNOSTIC STATUS CODES; The following Do’s and Don’t’s should be observed
  • Page 17 – Note: Signal inputs to analog and digital blocks should be
  • Page 18 – Reconnecting the plugs will lubricate the pin (male); Chem; Po; Ny
  • Page 20 – Section 4.5 Traction Control Codes; NONE; No input voltage to the control card or the display unit.; TRACTION
  • Page 21 – SYMPTOM; MEMORY RECALL
  • Page 22 – Start switch fails to close.; Defective start switch circuit.
  • Page 23 – Accelerator input mis-adjusted or defective.
  • Page 24 – Replace control unit.
  • Page 26 – Discharged battery
  • Page 27 – Replace controller unit.
  • Page 29 – DESCRIPTION OF STATUS; YES; Circuits valid; Continued operation of vehicle in high motor current condition.; TROUBLE-SHOOTING DIAGRAM
  • Page 30 – CORRECTIVE ACTIONS; Check auxiliary control for status codes.
  • Page 31 – Allow control to cool, status code should
  • Page 34 – Defective control fuse.
  • Page 37 – Shorted motor armature A1 to A2
  • Page 38 – Auxiliary control shut down.
  • Page 39 – Shorted power steering control coil; Intermittent battery plug connection.
  • Page 40 – Replace controller unit
  • Page 41 – Section 4.6 TMM Status Codes
  • Page 45 – Maintenance alert and speed limit.
  • Page 46 – TRANSISTOR PUMP CONTROL; Section 4.7 Pump Control Codes; “Card Type” selection is invalid.; Invalid card type selection.; GRAPHIC
  • Page 47 – PUMP
  • Page 48 – Control is defective.
  • Page 50 – MEMORY; Defective line contactor.
  • Page 51 – Pump control will not operate.
  • Page 54 – INSTALLATION AND OPERATION MANUAL
  • Page 55 – ADJUSTABLE FEATURES; SX TRANSISTOR CONTROLS
  • Page 56 – ACTION; DISPLAY; REMARKS
  • Page 57 – ESC; LX
  • Page 58 – Note: To disable speed limit, and assure no 1A hold off, set
  • Page 59 – a dual motor proportioning system will be set differently
  • Page 61 – The following functions have function numbers larger
  • Page 63 – ZERO; FIELD CURRENT
  • Page 64 – TRANSISTOR PUMP CONTROLS; Note: The following functions have function numbers
  • Page 67 – Section 7. DASH DISPLAYS; BATTER
  • Page 69 – TURN ANGLE POTENTIOMETER INSTALLATION; Section 8.0 TURN ANGLE POTENTIOMETER INSTALLATION; Degree Potentiometer Input. As an example of control operation as; Figure 1
  • Page 70 – Section 8.2 320 Degree Potentiometer Input; LEFT TURN; 20 DEGREE POTENTIOMETER FOR STEER ANGLE INPUT; Figure 2
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INSTALLATION AND OPERATION

SX TRANSISTOR CONTROL

Page

1

January 2000

SEPARATELY EXCITED (SX) TRANSISTORIZED DUAL MOTOR TRACTION CONTROL

AND SERIES PUMP CONTROL

INSTALLATION AND OPERATION MANUAL

(IC3645SR4U404N2 and IC3645SP4U400N3)

Note: The information contained herein is intended to assist OEM's, Dealers and Users of electric vehicles

in the application, installation and service of GE solid-state controllers. This manual does not purport to

cover all variations in OEM vehicle types. Nor does it provide for every possible contingency to be met

involving vehicle installation, operation or maintenance. For additional information and/or problem

resolution, please refer the matter to the OEM vehicle manufacturer through his normal field service

channels. Do not contact GE directly for this assistance.

Copyright by General Electric Company January 2000

Section 1.0

INTRODUCTION ........................................................................................................................................................ 4

1.1

Motor

Characteristics .............................................................................................................. 4

1.2

Solid-State

Reversing ............................................................................................................... 5

1.3

Flexible System Application..................................................................................................... 5

1.4

More Features with Fewer Components ................................................................................ 5


Section 2.0

FEATURES OF SX FAMILY OF MOTOR CONTROLLERS .................................................................................... 6

2.1

Performance .............................................................................................................................. 6

2.1.1 Oscillator

Card

Features .................................................................................................. 6

2.1.1.a

Standard

Operation .................................................................................................. 6

2.1.1.b

Creep

Speed............................................................................................................... 6

2.1.1.c

Controlled

Acceleration

.......................................................................................... 6

2.1.2 Current

Limit ...................................................................................................................... 6

2.1.3 Braking ............................................................................................................................... 6

2.1.3.a

Plug

Braking .............................................................................................................. 6

2.1.3.b

Regenerative Braking to Zero Speed ...................................................................... 6

2.1.3.c

Pedal

Position

Plug

Braking .................................................................................... 6

Table of Contents

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About this manual

Brand
GE
Model
IC3645SR4U404N2
Document type
Manual
Language(s)
English
Pages
74
Format
PDF

Summary

Page 2 - INSTALLATION AND OPERATION; SX TRANSISTOR CONTROL; Page

INSTALLATION AND OPERATION SX TRANSISTOR CONTROL Page 2 January 2000 2.1.3.d Auto Braking .............................................................................................................. 6 2.1.4 Auxiliary Speed Control.......................................................................

Page 3 - Connection

INSTALLATION AND OPERATION SX TRANSISTOR CONTROL Page 3 January 2000 4.2.5 RF Interference .......................................................................................................................... 17 4.2.6 Suppression.....................................................................

Page 4 - BASIC OPERATION AND FEATURES; Section 1. INTRODUCTION; ARMATURE CURRENT

BASIC OPERATION AND FEATURES SX TRANSISTOR CONTROL Page 4 January 2000 Section 1. INTRODUCTION Section 1.1 Motor Characteristics The level of sophistication in the controllability of traction motors has changed greatly over the past several years. Vehicle manufacturers and users are continuing to ex...

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