GE 5GEB22 Manual — Free PDF Download

Page 2 - GE Proprietary and Confidential Information

GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 © {2009} General Electric Company. All rights reserved. The information contained in this publication is the property of General Electric Company and is disclosed in conﬁdence. This publication is intended for use by GE customers solely for purposes...

Page 4 - GENERAL INFORMATION; Figure 1. 5GEB22 Drilling Motor with Blower and Connection Box.; Due to format changes, revision bars are not used.

GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 1. GENERAL INFORMATION 1.1. INTRODUCTIONThis publication provides basic instructions for inspection, maintenance, and overhaul procedures the drilling motor model 5GEB22. Figure 1 represents the 5GEB22 motor with cooling blower and connection box. F...

Page 5 - INSTALLATION AND OPERATIONAL INSTRUCTIONS

GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 Figure 2. 5GEB22 Drilling Motor Without Cooling Blower or Connection Box. 1.4. INSTALLATION AND OPERATIONAL INSTRUCTIONS WARNING: Installation shall be in accordance with the instruction as deﬁned in EN 60079–14:2008 “Electrical apparatus for explos...

Page 6 - Figure 3. Safe Electrical Parameters for the 5GEB22 Motor.

GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 E-50984 DRILLING MOTOR MODEL NO. – 5GEB22 . O N L A I R E S COOLING–3000 SCFM AIR SUPPLIED BY BLOWER UNIT RATINGS S9 CONTINUOUS AMBIENT AIR MAX 45 C 45 C / 55 C PHASE 3 AC VOLTS (L-L) 587 AMPS AC 1380 1120 / 1048 RATER RPM 800 MAX. FREQUENCY HERTZ 1...

Page 7 - levels encountered on land and offshore rigs.; Figure 4. Safe Environmental Parameters for the 5GEB22 Motor.

GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 b. IEC 60079–19:2006 — Electrical apparatus for explosive gas atmospheres, Part 19. Repair and over- haul for apparatus used in explosive atmospheres (other than mines or explosive industry). 4. Safe electrical parameters are deﬁned in Figure 3 and ...

Page 10 - failure in the machine.

GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 E-50871 SIEMENS DRIVE IDENTIFICATION 6SE7041 - * * * * RATED CURRENT INDICATOR: 0 = 1000A (M CHASSIS) 2 = 1200A (L OR M CHASSIS) 5 = 1500A (M CHASSIS) DC LINK VOLTAGE INDICATOR: V = 930V (690V LINE-LINE) U = 780V (600V LINE-LINE) CHASSIS INDICATOR: ...

Page 14 - MONTHLY SCHEDULED MAINTENANCE PROCEDURE

GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 NOTE: In order to maintain ATEX approval, only GE Transportation original parts shall be used as replace- ment parts. 4.1. MONTHLY SCHEDULED MAINTENANCE PROCEDURE 4.1.1. Covers, Seals, and Latches WARNING: Hazardous voltages are present in this equi...

Page 16 - REMOVAL AND REPLACEMENT PROCEDURES; replacement part number.

GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 4.2. CLEANING THE MOTORCleaning the motor is essential to long–term motor life. When the drilling motor is removed from its machinery, accumulated dirt and oil buildup can be removed. The external motor surfaces can be cleaned by steam clean- ing. T...

Page 19 - Figure 7. Shipment Preparation for the 5GEB22 Motor.

GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 E-50540 ALLOW CONTAINER CLEARANCE FROM MOTOR ON BOTH ENDS 1.5-6 BOLTS, NUTS, AND WASHERS, 4 PLACES APPROXIMATE WEIGHT OF MOTOR 5689 LBS (2580 KG) Figure 7. Shipment Preparation for the 5GEB22 Motor. 2. When removing the motor from storage: a. Discon...

Page 25 - INSPECTION AND REPAIR PROCEDURES

GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 ± ± Figure 10. 5GEB22 Drive End (DE) Bearing Assembly. 5.3. INSPECTION AND REPAIR PROCEDURES 5.3.1. Rotor Shaft Inspection Check dimensions as shown in Figure 16 located in section 6.3.1. Rotor Shaft Inspection Data in this publication. 5.3.2. Stato...

Page 27 - may result in injury.

GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 NOTE: The brazing median can be used in strip form (GE Part 41A231281P46) or rod form (GE Part 41A330300P2). It is recommended that strips 0.010 in (0.25 mm) thick cut into squares or rectangles 0.06 in. (1.6 mm) larger than the conductors, be used ...

Page 32 - priate process for the 5GEB22 model.

GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 9. Heat the CE inner bearing cap, with the CE bearing, to 212°F (100°C) in an oven. Remove the heated assembly from the oven and immediately slide the assembly onto the CE end of the rotor shaft. Press the assembly tightly against the shaft shoulder...

Page 33 - for approximate position of the bearing in the frame head.

GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 a. Heat the shaft collar (1) to 212°F (100°C) in an oven.b. With the rotor in a horizontal position, remove the collar from the oven and press onto the rotor shaft (5) drive end until seated against the rotor shaft shoulder. Secure the collar in pla...

Page 34 - Figure 11. DE Bearing pilot and Guide Studs Installed.

GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 d. Align the inner bearing cap gasket (9) over the guide stud onto the inner bearing cap (12) as shown in Figure 10 . WARNING: The DE frame head weighs approximately 75 lbs. (34 kg). use appropriate lifting devices for this weight. Failure to do so ...

Page 35 - Figure 12. DE Frame Head Installed Over DE Bearing on Rotor Shaft.

GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 E-50560 GUIDE STUD BEARING PLOT Figure 12. DE Frame Head Installed Over DE Bearing on Rotor Shaft. 5.7. ROTOR INSTALLATION INTO THE STATOR FRAMENOTE: Numbers in parenthesis () refer to item numbers in Figure 15 located in section 6.2. DRILL MOTOR CO...

Page 36 - Figure 13. CE Frame Head and CE Bearing Cap Alignment.

GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 E-50831 LARGEST BEARING CAP BOLT SPACE TO BE AT 6 O’CLOCK POSITION WHEN FRAME HEAD (27) IS ASSEMBLED TO FRAME (21) Figure 13. CE Frame Head and CE Bearing Cap Alignment. 2. Mount the stator frame in a heavy–duty stand with the Drive End (DE) up. Lev...

Page 40 - one lead of the RTD during the test.

GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 NOTE: Numbers in parenthesis () refer to item numbers in Figure 15 located in section 6.2. DRILL MOTOR COMPONENT IDENTIFICATION of this publication, unless otherwise noted.1. Using stiff putty, secure thermometers to the Drive End (DE) (7) and Conne...

Page 42 - Figure 14. Using Advance Gage for Hub Installation.

GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 E-50962 ADVANCE GAGE HUB ROTOR SHAFT Figure 14. Using Advance Gage for Hub Installation. 4. Mark points of measurement, and mark across the end of shaft and hub face so that the hub, when heated, can be mounted in exactly the same angular position, ...

Page 44 - SUMMARY DATA

GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 6. SUMMARY DATA 6.1. DRILL MOTOR DATA 6.1.1. Drill Motor Application Data TABLE 8. 5GEB22 APPLICATION DATA SPEED (RPM) TORQUE, LB-FT (NM) HORSE- POWER VENTILATION (SCFM) I PH AMPS TIME 0 10600 (14372) 0 3000 1470 15 seconds 669 9025 (12236) 1150 300...