Page 2 - F I R S T E D I T I O N : N O V 1 9 9 8
F I R S T E D I T I O N : N O V 1 9 9 8 B : J U L . 1 3 , 1 9 9 9 Y o u r L o c a l A g e n t / D e a l e r 9 - 5 2 , A s h i h a r a - c h o ,N i s h i n o m i y a , J a p a n T e l e p h o n e : 0 7 9 8 - 6 5 - 2 1 1 1T e l e f a x : 0 7 9 8 - 6 5 - 4 2 0 0 A l l r i g h t s r e s e r v e d . Prin...
Page 3 - SAFETY INSTRUCTIONS; WARNING; exist are given in the
i SAFETY INSTRUCTIONS Do not open the equipmentunless totally familiar withelectrical circuits andservice manual. Only qualified personnel should work inside the equipment. Wear a safety belt and hardhat when working on thescanner unit. Serious injury or death canresult if someone falls fromthe rada...
Page 4 - ii; Use only the specified power cable.; CAUTION
ii WARNING Be sure that the power supply iscompatible with the voltage rating ofthe equipment. Connection of an incorrect power supplycan cause fire or equipment damage. Thevoltage rating of the equipment appearson the label above the power connector. Use only the specified power cable. Fire or equi...
Page 5 - iii; TABLE OF CONTENTS; iv
iii TABLE OF CONTENTS EQUIPMENT LISTS ............................................................................ iv SYSTEM CONFIGURATION ............................................................... vi MOUNTING 1.1 Scanner Unit .......................................................................
Page 6 - EQUIPMENT LISTS; Standard Supply
iv EQUIPMENT LISTS Standard Supply e m a N e p y T . o N e d o C y t Q s k r a m e R t i n U r e n n a c S 3 - N - 1 5 0 0 - B S R - A 4 N S – t c e l e S e n o r e c i e d o n , m m 0 0 5 2 , m p r 4 2 3 - I - 1 5 0 0 - B S R - A 4 N S – r e c i e d / w , m m 0 0 5 2 , m p r 4 2 3 - N - 1 5 0 0 - B...
Page 7 - Optional Equipment
v Optional Equipment e m a N e p y T . o N e d o C y t Q s k r a m e R r e i f i t c e R 3 2 4 3 - U R 3 4 4 - 0 3 0 - 0 0 0 1 C A → C D V 4 2 y a l p s i D e v a l S 0 1 0 8 - D M F - 1 r e t r e v n o C o r y G 2 - 8 - C G 0 2 5 - 6 4 4 - 8 0 0 t e s 1 t n e m p i h s e t a r a p e S h c t i w s r...
Page 8 - vi; SYSTEM CONFIGURATION; DISPLAY UNIT; SCANNER UNIT; POWER SUPPLY
vi SYSTEM CONFIGURATION DISPLAY UNIT RDP-124 ARPA Board ARP-26 Navigator IEC 61162-1 i Input/Output j IEC 61162-1 i Input j Speed Log OPTION Performance Monitor PM-50 Slave Display FMD-8010 SCANNER UNIT Video Plotter RP-26 RU-1803 440 VAC1 φ , 50/60 Hz SHIP’S MAINS POWER SUPPLY UNIT PSU-004 POWER SU...
Page 9 - MOUNTING; Mounting considerations; , to prevent blind sectors
1-1 MOUNTING 1.1 Scanner Unit Mounting considerations • The scanner unit is generally installed either on top of the wheelhouse or on theradar mast, on a suitable platform. Locate the scanner unit where there is agood all-round view. • No funnel, mast or derrick should be within the vertical beamwid...
Page 10 - Installation precaution for S-band scanner unit; EXAMPLE; Figure 1-1 Mounting of S-band scanner unit
1-2 Installation precaution for S-band scanner unit If an S-band scanner unit is mounted near the end of a platform to provide suffi-cient rotation clearance for the radiator, the scanner unit, because of its weight,swings up and down by ship’s vibration and rolling, exerting excessive levels ofstre...
Page 11 - Scanner unit assembling; the O-ring is not pinched during assembling.
1-3 Scanner unit assembling The scanner radiator and the scanner housing are shipped in separate packagesand must be assembled at installation. Assemble them as below. The scanner unit may be assembled before hoisting it to the mounting platform.However, do not lift the scanner unit by the radiator....
Page 12 - Figure 1-2 Scanner unit assembling
1-4 Scanner radiator Radiator flange Waveguide flange Feeder waveguide Hex bolt M6x16 Radiator bracket O-ring Clamp insulator Waveguide clamp Flat washer M6 Hex bolt M6x50 Flat washer M10 Spring washer M10 Hex bolt M10x20 Rotary joint flange O-ring Hex bolt M6x16 Apply silicone sealant here. O-ring ...
Page 13 - Mounting the scanner unit; radar mast platform or the deck.; Figure 1-3 How to lift the scanner unit
1-5 Mounting the scanner unit 1. Referring to the scanner outline drawing, drill four bolt holes (15 mm dia.) in the radar mast platform or the deck. 2. Place the corrosion-proof rubber mat (supplied) on the mounting platform. 3. Using the two L-angle metal plates on the scanner top, lift the scanne...
Page 14 - Figure 1-4 Mounting of scanner unit
1-6 Seal washer Corrosion proofrubber mat Set seal washer and corrosion-proofrubber mat, and apply siliconesealant. Coat with silicone sealantafter attaching groundwire. Ground wire Scanner body Welding Hex bolt FW SW Hex nut Groundwire Groundwire Hex nut SW FW FW Hex bolt Arrange ground terminal at...
Page 15 - Tabletop mounting; Unfasten the screws fixing the
1-7 1.2 Display Unit Before mounting the display unit If Gyro Converter GC-8 (option) is to be used, install and setup the GYRO CON-VERTER Board before mounting the display unit, because of the difficulty involvedin doing it after the display unit is installed. Instructions for installation and setu...
Page 16 - Figure 1-6 Display unit; Stay
1-8 4. While one person is holding the mounting base at the sides, pull the handle on the underside of the control head to draw the display unit toward you until youhear a click. Pull forward Handle Figure 1-6 Display unit 5. This step requires two people to complete. While raising the monitor until...
Page 18 - Figure 1-10 How to remove the PTU cover; Console type mounting; referring to the outline drawing at end of this manual.; Separating the control head
1-10 J106 J105 J104 J103 J446 J466 J462 J465 *M3x8, 5 pcs. * * * * Slide forward. M4x8, 2 pcs. Fixing hole (front) Fixing hole (rear) Knob Figure 1-10 How to remove the PTU cover 9. Push the monitor forward until you hear a click. 10.Fix the brackets with the M10 bolts removed at step 3. Console typ...
Page 19 - Display unit modification procedure; Push the monitor forward until you hear a click.
1-11 Separate type control head kit (Type: OP03-151, No.: 008-485-530) e m a N e p y T y t Q . o N e d o C s k r a m e R . y s s A e l b a C P 1 / P 0 2 B S 6 4 2 L U 1 2 1 8 - 0 4 1 - 0 0 0 2 2 4 9 S 3 0 , m 0 1 r e b b u R p il s n o N t e e F 5 0 5 4 - C - 2 4 0 1 - A 4 6 8 9 - 0 0 8 - 0 0 0 e p ...
Page 20 - Figure 1-12 Detaching the control head; Control head modification procedure; fixing the clamp. Remove the connection cable assy.
1-12 7. Remove three clamps fixing the connection cable in the monitor unit. 8. Unfasten four screws fixing the right and left brackets on the control head. 9. Unfasten four screws fixing the right and left covers of the display unit. 10.Unfasten six screws fixing the right and left KB arms. 11. Unf...
Page 21 - as below and reassemble the control head.; Figure 1-13 Control head; Connection of display unit to control head; bottom cover of the control head.
1-13 4. Replace the cable assy. with cable assy. UL2464SB2-0P/1P (10 m, supplied) as below and reassemble the control head. KB BOTTOM PLATE P312 FX Connector P314 XH3P J312 (underside) J314 (underside) Lay cable in slot. ScrewM4X8 (8 pcs.) Pan-head Screw M4X8 (2 pcs.)Be careful not to pinch cable be...
Page 22 - using the screw for the panel cover.; Figure 1-14 How to attach KB fixing plate; Attachment of hood; then fasten the two screws at the top of the hood to the CRT panel.
1-14 7. Plug in two connectors of connection cable (P412, J583: See illustration on the previous page.) 8. Lower the monitor. 9. Attach the monitor front cover (option) to the place the panel cover have been, using the screw for the panel cover. 10.Attach rubber to feet to the bottom of the keyboard...
Page 23 - Power Supply Units
1-15 1.3 Power Supply Units The Power Supply Unit PSU-001 (for scanner unit) and PSU-004 (for display unit)do not contain usual operating controls. Therefore, they can be installed in anyrecessed place either in vertical or horizontal position. (For the console mountdisplay unit, the PSU-004 can be ...
Page 24 - WIRING; Preparations; Figure 2-1 Fabricating the signal cable S03-84
2-1 WIRING 2.1 Scanner Unit Two signal cables are terminated at the scanner unit: signal cable S03-84 andsignal cable 660V-MPYCY-16 from the Power Supply Unit PSU-004. Preparations Open the port side cover (six bolts) of the scanner unit. Unfasten fixing plates toacess terminal boards. Signal cable ...
Page 25 - Figure 2-3 Fabrication of coaxial cable
2-2 6. Ground the armor through the two washers as shown above. Trim the shields considering their location on the earth terminal inside the scanner unit. Fit acrimp-on lug (yellow, FV5.5-4, ø4) to inner and outer shields, then connectthem to the ground terminal inside the scanner unit. 7. Determine...
Page 26 - When the de-icer is installed; (The de-icer turns on when ambient temperature is below 0
2-3 3. Slide the clamping gland, washers and gasket on the power cable. Fold back the armor by 5 mm, then put it between washer and cable gland body as below. Armor (folded back) Gasket Seal with puttyafter tightening. Vinyl sheath Clamping gland Flatwasher Cable gland Flatwasher Flatwasher Figure 2...
Page 27 - Figure 2-7 Scanner unit, starboard side view, Tx chassis removed
2-4 STB-1 TB fixing plate (2) TB fixing plate (1) Cable clamp (3 pcs.) Cable gland STB-3 STB-2 Photo No. 2919 Figure 2-6 Scanner unit, port side view Ground terminal Photo No. 2918 Figure 2-7 Scanner unit, starboard side view, Tx chassis removed
Page 29 - Leading in cables to the display unit; Cable fed from back of display unit (default method); Figure 2-9 Default cable clamp position
2-6 Leading in cables to the display unit The cable clamp may be positioned inside the display unit (default arrangement),outside the display unit or at the bottom of the display unit (when using consolemount). When the cable clamp is located outside or beneath the display unit, usethe bottom clamp ...
Page 30 - Cable fed from outside display unit; Figure 2-10 Clamp position outside display unit; Cables fed from bottom of display unit (for console mount); Figure 2-11 Clamp position at bottom of display unit
2-7 Cable fed from outside display unit (B) Power clamp (Aluminum) (C) Signal clamp (Aluminum) (D) Rear clamp plate (A) Rear clamp base Bottom clamp front plate(Installation materials) (Display unit, right-hand side view) M5x10 (2 pcs)(Installation materials) Rear cable entrance Shielding foam Figur...
Page 31 - Connections
2-8 Connections Open the display unit and fix it with the stay. (For procedure see page 1-6.) Re-move the shield cover from the INT Board. Connect signal, power, gyro and logcables as shown on the next page. Optional equipment are connected to the INTBoard. Be sure to ground the display unit. PTU BO...
Page 32 - Connectors on the INT Board; Table 2-1 Connectors on the INT Board; Note: How to attach NH connector is shown on the next page.
2-9 Connectors on the INT Board Table 2-1 Connectors on the INT Board e m a n l a n g i S n o e m a N b c p r o t c e n n o C . o n r o t c e n n o C e p y t e l b a c i l p p A t n e m p i u q e s k r a m e R l a n g i S t u p n I l a n g i s o r y G 4 J n i p 3 , H V b c p n O : * ) n o i t p o ( ...
Page 33 - How to attach NH connector; Figure 2-13 How to attach NH connector; Changing AC Power Specification of Display Unit
2-10 How to attach NH connector 20mm 1 Insert NH connector wire into NH connectorhousing. 2 Cut shrink tubing in 20 mm lengths andslip onto each wire. 3 Solder connector to signal cable. 4 Heat shrink tubing with solder-ing iron. NH connector wire Shrink tubing NH connectorhousing Solder HOW TO ATTA...
Page 34 - Power Supply Units
2-11 2.4 Power Supply Units Power supply unit PSU-001 (for scanner unit) Two cables run to the Power Supply Unit PSU-001, the power cable (DPYC-3.5)from the Power Supply Unit PSU-004 and the signal cable (660V-MPYCY-16) fromthe scanner unit. Clamp here. Vinyl tape Armor Vinyl sheath 50 mm 5 mm ANTI-...
Page 36 - Installation and Connection of Rectifier Unit; Figure 2-18 Rectifier unit connections
2-13 2.5 Installation and Connection of Rectifier Unit For operation from ship’s mains of 100/110/115/220/230 VAC, the rectifier unit RU-3423 is required. The rectifier unit can be installed in any dry, well-ventilated place.Connect AC ship’s mains to the rectifier as below. 24 VDC output AC ship's ...
Page 37 - INITIALIZATION AND ADJUSTMENT; Tuning Initialization; To access them do the following:; Restoring default settings; Adjusting Video Signal Level; Figure 3-1 Display pedestal
3-1 INITIALIZATION AND ADJUSTMENT 3.1 Tuning Initialization Tune the radar as follows: Press [RADAR MENU] [0] [0] [2] [0] [0] [0] (TUNEINITIALIZE on RADAR 3 menu) and press the [ENT] key. Also, confirm that“2.MODEL” is set to “2165DS” in the INITIAL SETTING 4 menu, referring to page3-6. If the setti...
Page 38 - Heading Alignment; Figure 3-2 Heading alignment
3-2 3.4 Heading Alignment You have mounted the scanner unit facing straight ahead in the direction of thebow. Therefore, a small but conspicuous target dead ahead visually should ap-pear on the heading line (zero degrees). In practice, you will probably observe some small bearing error on the displa...
Page 40 - Confirming Magnetron Heater Voltage; Disconnect P821 from the scanner unit.; Figure 3-5 Antenna switch in tuning compartment
3-4 3.7 Confirming Magnetron Heater Voltage Magnetron heater voltage is adjusted at the factory wit h a 15 m signal cable.Therefore, when the signal cable is longer than 15 m, confirm that magnetronheater voltage is within the prescribed rating as follows: 1. Disconnect P821 from the scanner unit. 3...
Page 42 - Initial Setting Menus
3-6 3.8 Initial Setting Menus The INITIAL SETTING menus (four menus) and the OWN SHIP INFORMATIONmenu setup the radar according to expected usage, authorities specification, ship'scharacteristics, operator's preference, etc. Set items on each menu in accor-dance with regulations/operator's preferenc...
Page 43 - KEY BEEP: Turns key response beep on or off.; INITIAL SETTING3 menu
3-7 INITIAL SETTING1 menu Keying sequence: [RADAR MENU] [0] [0] [0] [2] HL ALIGN: Aligns heading. TIMING ADJ: Adjusts sweep timing. ANT HGT: Enter height of scanner above water. Select from 5 m, 7 m, 10 m, 15m, 20 m, or more than 30 m. LOG PULSE: Enter speed log's pulse rate. OWN SHIP INFORMATION: E...
Page 45 - INSTALLATION OF OPTIONAL EQUIPMENT
4-1 INSTALLATION OF OPTIONAL EQUIPMENT 4.1 Gyro Converter GC-8 The Gyro Converter GC-8, incorporated inside the radar display unit, convertsanalog gyrocompass reading into digital coded bearing data for display on theradar display. This section explains how to install and setup the GC-8 (mainly cons...
Page 46 - • S e t t i n g j u m p e r w i r e s a n d D I P s w i t c h e s b y g y r o c o m p a s s
4-2 4) Connect the GYRO CONVERTER Board to the INT Board (cables supplied with GC-8) as shown below. INT Board GYRO CONVERTER Board J446 (4P) J7 (5P) J465 (6P) J1 (14P) INT BOARD03P9252 GYRO CONVERTERBOARD 64P1106 J1 J5 J4 To gyro J7 Fix cable to chassiswith cable tie. J446 Figure 4-2 Display unit, ...
Page 47 - Connection of external power supply; Connect gyro cable and power cable as shown below.; DIP switch, jumper wire settings; Default setting
4-3 Connection of external power supply An external power supply is necessary when the repeater signal is step-by-steptype and the step voltage is below 20V or output voltage is less than 5 W. 1. Cut jumper wire JP1 on the GYRO CONVERTER Board when an external power supply is used. 2. Connect gyro c...
Page 48 - Setting method 1: by gyrocompass specifications
4-4 Setting method 1: by gyrocompass specifications e p y t s s a p m o c o r y G ) 1 y c n e u q e r F ) 2 s s a p m o c o r y G e p y t W S 4 - 1 W S 5 - 1 W S 6 - 1 1 P J y c n e u q e r F W S 7 - 1 W S 8 - 1 s k r a m e R s u o n o r h c n y s C A F F O F F O F F O , 2 # , 1 # 3 # z H 0 6 / 0 5 ...
Page 49 - Setting method 2: by make and model of gyrocompass
4-5 Setting method 2: by make and model of gyrocompass r e k a M s l e d o M n o i t a c i f i c e p S W S 1 - 1 W S 2 - 1 W S 3 - 1 W S 4 - 1 W S 5 - 1 W S 6 - 1 W S 7 - 1 W S 8 - 1 W S 1 - 2 W S 2 - 2 W S 3 - 2 1 P J 2 P J 3 P J 4 P J 5 P J O N U R U F 0 0 7 - Y G p e t s C D x 0 8 1 V 0 0 1 r o t...
Page 50 - Figure 4-4 GYRO CONVERTER Board; Setting the heading readout on the radar display
4-6 Location of DIP switches, jumper wires on the GYRO CONVERTERBoard 64P1106 JP5, JP4(Supply voltage) JP2 (Rotor voltage) JP3 (Stator voltage) JP1 (Gyro type) Fuse (2A) J5(Rotor signal input,external power input) J4(Stator signal input) SW1DIP switch J6 (IEC-61162-1 output port) J7 (Data output por...
Page 51 - Installation of the ARP board; Set the ARP Board in the center slot of the PCB card case.
4-7 4.2 ARP Board ARP-26 The ARP Board ARP-26, which provides ARPA functions, is an optional circuitboard which is accommodated in the display unit of the FR-2105 series radar. Necessary Parts: ARP-26-2E (008-485-500) e m a N e p y T y t Q . o n e d o C d r a o b P R A B 2 0 0 9 P 8 1 1 0 5 6 - 3 7 ...
Page 52 - ARP board adjustment; then transmit on the 12 nm range.; Figure 4-7 How to adjust noise
4-8 ARP board adjustment 1. Turn the GAIN, A/C SEA and A/C RAIN controls fully counterclockwise, and then transmit on the 12 nm range. 2. Connect a digital multimeter between TP7(+) and TP6(-) on the ARP Board. TP7 TP6 R104 R103 Figure 4-6 ARP Board (18P9002B) 3. Adjust R104 on the ARP Board so the ...
Page 53 - Final check; CR9 HDG
4-9 Final check Connect a gyrocompass and a log to the radar and place the radar under transmitstate. Confirm that LEDs CR9, CR10, CR11, CR12, CR15 and CR16 on the ARPBoard are off. If ship's speed is zero, or other signal is not being input, correspond-ing LED will light. S1 CR16 LOG CR15 GYRO CR9 ...
Page 54 - Table top/console type; Remove the right arm cover from the control head.; Figure 4-9 Fastening the card case to the right arm cover
4-10 4.3 RP Board RP-26 The RP Board RP-26, which providesvideo plotter functions, consists of a circuitboard and a card drive both of which are accommodated in the display unit of theFR-2105 series radar. Table top/console type Necessary Parts: RP-26-T-2E (008-485-520) e m a N e p y T y t Q . o n e...
Page 55 - Unfasten the front panel from the display pedestal.; Figure 4-10 Display pedestal
4-11 4. Unfasten the front panel from the display pedestal. 5. Pass the connector from the card case through the hole in the display pedestal. Control section ofdisplay unit Front panel Figure 4-10 Display pedestal 6. Set the RP Board (14P0298) in the top slot of the pcb card case. See page 4-7 for ...
Page 56 - Separate type control head; Fasten the mounting base with one M4 x 8 screw as below.
4-12 10.Fasten the front panel on the display pedestal. 11. Retract the stay to close the display unit. 12.Fasten the right arm cover. Separate type control head Necessary parts: RP-26-Z-2E (Code no. 008-491-400) e m a N e p y T y t Q . o N e d o C . y s s A e s a C d r a C – 1 – d r a o B P R 8 9 2...
Page 57 - Plug the connector in J1 on the RP Board.
4-13 M-card base M-cardcase lid Pan-head screwM2.6X5(2 pcs.) Display pedestal Display pedestalfront panel Figure 4-13 Display pedestal, front view 5. Loosen six screws to remove the front panel on the display pedestal. 6. Set the RP Board (14P0298) in the top slot of the pcb card case. 7. Run the co...
Page 59 - Procedure; Refer to the figure below for parts locations.
4-15 4.5 Alarm Kit Necessary parts: OP03-156 (Code no. 008-500-650) The alarm kit mainly consists of a circuit board and connection cables, and pro-vides alarm output to ship’s bridge alarm system. Contents of Alarm Kit OP03-156 e m a N e p y T . o N e d o C y t Q d r a o B M R A L A 2 6 2 9 P 3 0 0...
