Page 3 - CAUTION; Mandatory Action; SAFETY INSTRUCTIONS; WARNING; Distances at which RF radiation levels of 100 W/m; Radio Frequency Radiation Hazard
i WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Warning, Caution Mandatory Action Prohibitive Action SAFETY INSTRUC...
Page 4 - ii; Use only the specified power cables.; See your dealer for details.
ii WARNING Do not open the equipment unlesstotally familiar with electrical circuitsand service manual. Only qualified personnel should workinside the equipment. Wear a hard hat and safety belt whenmounting the antenna unit. Serious injury or death can result ifsomeone falls from the radar antenna m...
Page 5 - iii; SYSTEM CONFIGURATION
iii SYSTEM CONFIGURATION PROCESSOR UNIT RPU-013 Navigator IEC-61162 Serial data (I/O) IEC-61162 Serial data (Input) Speed Log Gyrocompass AIS Track Controller : Optional supply: Local supply : Standard supply 100-115 VAC/ 220-230 VAC 1 φ , 50/60 Hz AD-100 MEMORY CARD INTERFACE UNIT CU-200-FAR VDR Ex...
Page 6 - iv; EQUIPMENT LISTS; Standard supply
iv EQUIPMENT LISTS Standard supply * See packing list at end of this manual. Optional equipment Name Type Code No. Qty Remarks Antenna Unit XN4A-RSB-106 – 1 200/220 VAC, 2570 mm XN4A-RSB-107 – 24 VDC, 2570 mm XN5A-RSB-106 – 200/220 VAC, 3210 mm XN5A-RSB-107 – 24 VDC, 3210 mm Power Supply Unit PSU-00...
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Page 9 - Mounting considerations; Siting; NOTICE; Do not apply paint, anti-corrosive sealant
1-1 1. MOUNTING 1.1 Antenna Unit Mounting considerations The antenna unit is generally installed either on top of the wheelhouse, on the radar mast, or on a suitable platform. The mounting location should afford a good all-round view and satisfy the siting and mounting considerations mentioned below...
Page 10 - Assembling the antenna unit; Securely fasten the antenna radiator to the antenna base.; How to coat waveguide flange with silicon rubber; Use enough silicon rubber so that it oozes out when
1-2 Assembling the antenna unit The antenna unit should be assembled before mounting it. Follow the procedure below to assemble the antenna unit. The numbers in parentheses refer to the parts numbers shown in the illustration on the next page. 1. Grease the O-ring(1) and set it to the O-ring groove ...
Page 11 - Antenna Radiator
1-3 Parts of antenna unit XN4A/XN5A List of parts for assembling antenna unit No. Name Type Qty 1 O-ring AS568-125 2 2 Hex Bolt B M4 × 16 (SUS304) 8 3 Hex Bolt Antenna unit XN4A: M8 × 25 (SUS304) 4 Antenna unit XN5A: M8 × 35 (SUS304) 4 Spring Washer M8 (SUS304) 4 5 Flat Washer M8 (SUS304) 4 6 Hex Bo...
Page 12 - How to hoist antenna unit; marked locations shown below, to prevent damage to the radiator.
1-4 How to hoist antenna unit 1. Referring to the illustration below, fasten rope A of approx. 85 cm in length and fasten rope B of approx. 100 cm in length. 2. Place protective material (cardboard, foam, etc.) between rope and radiator at the asterisk- marked locations shown below, to prevent damag...
Page 13 - Fastening antenna unit to the mounting platform; location for the antenna unit.
1-5 Fastening antenna unit to the mounting platform Note: The antenna unit is made of cast aluminum, which is subject to electrolytic corrosion if the mounting platform is steel or iron. To prevent electrolytic corrosion, use the supplied seal washers and corrosion-proof rubber mat. Fix the antenna ...
Page 14 - How to mount the antenna unit
1-6 How to mount the antenna unit Seal washer Corrosion-proof rubbermat Hex bolt Hex nut Spring washer Spring washer Groundwire Flat washer Hex bolt Hex nutSpring washer Flat washer Ground wire Lay rubber mat, fixantenna with bolts, nutsand seal washers.Coat with anticorrosivesealant. Ground wire Gr...
Page 15 - up inside the cabinet.; Mounting procedure; Flush mounting; Follow the procedure below to mount the monitor unit in a console.; FIXING HOLES
1-7 1.2 Monitor Unit The monitor unit is can flush mounted in a panel or mounted on a desktop (requires optional accessories). The FAR-2157-BB is not equipped with a monitor unit. Procure a suitable monitor unit locally. Rec-ommended monitor: SXGA (1280×1024), aspect ratio 5:4. For MU-190, see the a...
Page 16 - How to attach panel hook and panel cover; Desktop mounting; monitor unit on a desktop.
1-8 How to attach panel hook and panel cover Note: If you need to remove the monitor unit from the console, remove the four panel covers with your fingernail and use two panel hooks supplied as accessories to lift the monitor unit. Desktop mounting Use the optional desktop mouting kit (Type: FP03-09...
Page 17 - Fastening monitor unit to hanger; Attaching hand grips; How to attach hand grips; Attaching hood; Contents of hood; Hood
1-9 Fastening monitor unit to hanger Attaching hand grips Hand grips are optionally available for the desktop-mount monitor unit. Attach them as follows: 1. Remove the snap buttons attached at step 5 on the previous page.2. Fix hand grips with wave washers, rosette washers and flat head screws. How ...
Page 18 - Fixing plate
1-10 1. Desktop mounting: Fasten the fixing plates to the fixing holes with the hex head bolts (sup- plied). Flush mounting: Fasten the display unit to the mounting location, and then attach the fixing plates with four self-tapping screws. 2. Attach the hood to the display unit (the hood is outside ...
Page 19 - Fixing without KB fixing plate; Mounting dimensions for control unit RCU-014
1-11 Fixing without KB fixing plate 1. Drill four mounting holes of 5 mm diameter, referring to the outline drawing at the back of this manual. 2. Fix the control unit with four screws (M4) from the under side of the desktop. (M4 screws with a sufficient length for the thickness of the desktop shoul...
Page 20 - Name; Mounting plate
1-12 Flush mounting Use the optional flush mount kit FP03-09870 (Code No. 008-535-630) to flush mount the control unit RCU-014, RCU-015 and/or RCU016 in a console. 1. Prepare a cutout in the mounting location as shown in the figure below. Flush mount cutout for RCU-014 Flush mount cutout for RCU-015...
Page 21 - Connecting RCU-016 in series with RCU-014; Clamp the copper part of the cable with the cable clamp.
1-13 Connecting RCU-016 in series with RCU-014 Control unit RCU-014, inside view 1. Pass the cable from RCU-016. 2. Plug in connector to J502. 3. Clamp the copper part of the cable with the cable clamp.
Page 23 - • Locate the unit away from places subject to water splash and rain.; Fix the unit with four M6 bolts or self-tapping screws.
1-15 1.4 Processor Unit Mounting considerations When selecting a mounting location, keep in mind the following points: • Locate the processor unit away from heat sources because of heat that can build up inside the cabinet. • Locate the unit away from places subject to water splash and rain. • Leave...
Page 24 - Power Supply Unit; about 5 mm between the bottom of the screw head and bulkhead.; TERMINAL
1-16 1.5 Power Supply Unit Mounting considerations The power supply unit may be mounted on a bulkhead or a deck. Because it has no operation requirements it can be located almost anywhere, provided the location is well ventilated. Mounting procedure Fix the unit to the mounting location with four 6×...
Page 26 - Antenna unit, front view; Fabricating signal cable RW-9600; Fabricate the signal cable as follows:
2-2 2.2 Antenna Unit Antenna unit, front view Fabricating signal cable RW-9600 1. Use a ratchet or box wrench (diagonal 13 mm) to open port- and starboard-side covers on the antenna unit. 2. Unfasten the gland nut for the signal cable and remove the gasket, flat washers (3 pcs.) and gland cap. (The ...
Page 27 - Gasket; Fold back armor
2-3 4. In the order shown in the figure below, pass the gland nut, flat washers (3 pcs.) and gasket onto the signal cable. 5. As shown in the figure below, fold back the armor onto flat washer (2) and insert remaining armor through flat washer (3). Cut off the part of the armor that protrudes past t...
Page 28 - WAGO connector
2-4 7. Using the terminal opener provided, connect cores (except coaxial cable) to their appropriate locations on TB801 on the PCB 03P9436. Refer to the interconnection diagram for wiring details. How to wire WAGO connector Antenna unit, front view Procedure 1. Twist core.2. Insert terminal opener a...
Page 29 - a) Slip shrink tubing onto cores and heat.; Seal the cable gland for the signal cable with putty.; Fasten BARE conductor. Do not
2-5 8. Connect coaxial cable to TB802 on the PCB 03P9435. Fix the shield and conductor as shown below. How to fasten coaxial conductor 9. Referring to the illustration above for location, fasten shield (crimp-on lug FV5.5-4 attached) of signal cable with screw on chassis. 10.Pocess unused wires as f...
Page 30 - Fabricate the HV cable as shown below.; Conductor
2-6 Fabricating HV cable TYPCY-1.5 and power cable TYPCY-2.5 1. Unfasten the gland nut for the HV cable and remove gasket, flat washers (3 pcs.) and gland cap. (The gland cap may be discarded.) 2. Fabricate the HV cable as shown below. How to fabricate HV cable TYPCY-1.5 3. In the order shown in the...
Page 31 - High voltage is present at the No. 6 pin
2-7 8. Fabricate the power cable as shown below. How to fabricate power cable TYPCY-2.5 9. In the order shown in figure below, pass the gland nut, flat washers (3 pcs.) and gasket onto the power cable. 10.As shown in the figure below, fold back the armor onto flat washer (2) and insert remaining arm...
Page 32 - Cable entrance for signal cable
2-8 2.3 Monitor Unit Two cables are terminated at the monitor unit: the signal cable from the processor unit (5 m or 10 m cable) and the power cable from the ship's mains. The signal cable comes with a connector pre-attached to it for connection to the monitor unit. Fabricate the power cable as belo...
Page 33 - Taping
2-9 2.4 Processor Unit Four cables are terminated at the processor unit: the antenna unit cable, monitor unit cable (FAR-2157 only), control unit cable and the power cable. Cables other than the power cable come with a connector preattached to them. Fabricate the power cable as below. Note: Pass the...
Page 34 - Connection of cables; Processor unit, rear view
2-10 Connection of cables The power cable is connected to the terminal board on the rear panel and the signal cable from the monitor unit is connected to the DVI-D connector. Other cables are connected to the printed circuit board 03P9342. Be sure to ground the unit, with IV-8sq wire (local supply)....
Page 35 - Location of connectors; Location of connectors inside the processor unit
2-11 Location of connectors Open the processor unit as shown below to access the 03P9342 board, which is for connection of external equipment. Location of connectors inside the processor unit *: See page 2-12 for details. J621 J620 J619 J618 J612 J610 J608 J607 J606 J605 J604 J603 J602 J601 J617 J61...
Page 36 - Cable fabrication for the cables connected to the 03P9342 board; Signal cable RW-9600 (Between antenna unit and processor unit)
2-12 Cable fabrication for the cables connected to the 03P9342 board Signal cable RW-9600 (Between antenna unit and processor unit) Power cable TPYC-1.5 Cables for optional equipment (use TTYCS-1 or TTYCS-4, or equivalent) Shield Armor Fasten cable clamp here. Vinyl tape Expose cores, and then wind ...
Page 37 - Connection of Sub-display; Port
2-13 Connection of Sub-display A conventional remote display and/or FAR-2xx7 series radar can be connected to J617 (FULL-LOG) and J618 (SEMI-LOG) in the processor unit as a sub-display. However, the control for GAIN and STC are different depending on J617 and J618. Refer to the table to connect sub-...
Page 38 - Power Supply Unit; Motor specification cannot be changed in the field.; Fabricating cable connected to terminal TB1, TB2, TB3; See page 2-8 for sectional view of cable if using equivalent cable.; Cable clamp: Locate armor of cables in clamp.
2-14 2.5 Power Supply Unit Wire the power supply unit referring to the interconnection diagram. Be sure to ground the unit, with IV-8sq wire (local supply). Note 1: Motor specification cannot be changed in the field. Note 2: Pass the AC line through a double-contact breaker (shipyard supply). Furthe...
Page 40 - Changing AC Power Specification; Processor unit; Processor unit, inside view; Necessary
2-16 2.6 Changing AC Power Specification To change AC power specification from 100 VAC to 220 VAC and vice versa, change fuse and jumper wire settings and adjust the overvoltage detection circuit, following the instructions in this section. Processor unit Add or remove jumper connector P108 from the...
Page 41 - How to adjust the overvoltage detection circuit:; table on the previous page for details.; PWR board
2-17 Processor unit, inside view How to adjust the overvoltage detection circuit: 1. Add or remove the jumper connector P108 as appropriate and change the fuse, referring to the table on the previous page for details. 2. On the PWR board, set R21 fully clockwise. 3. Connect a variable transformer be...
Page 42 - Power supply unit; How to adjust the overvoltage detection circuit; table above for details.; Required
2-18 Power supply unit Refer to the illustration and table below to add (or remove) jumper connector P8 from the TX-HV Board (03P9350) and change fuse. After completing jumper and fuse arrangements, adjust the overvoltage detection circuit, using a variable transformer. Note: When switching from 220...
Page 43 - Initializing Tuning; ECHO menu; ECHO REJ
3-1 3. ADJUSTMENTS This section provides the information necessary for setting and adjusting the radar, which is car- ried out from the radar's menu system. Menus may be accessed from the keyboard or on-screen menu in case of Control Unit RCU-014, or on-screen menu in case of Control Unit RCU-015. T...
Page 44 - Heading Alignment; Heading alignment; b) Push the left button to turn on the EBL.; between actual bearing and apparent bearing on the radar screen.
3-2 3.2 Heading Alignment You have mounted the antenna unit facing straight ahead in the direction of the bow. Therefore, a small but conspicuous target dead ahead visually should appear on the heading line (zero degrees). In practice, you will probably observe some small bearing error on the displa...
Page 46 - How to access the INITIALIZE Menu with Control Unit RCU-015; Press and hold down the F1
3-4 How to access the INITIALIZE Menu with Control Unit RCU-015 1. Use the trackball to place the pointer on the MENU box so it is highlighted. DO NOT clickthe menu box - just leave thepointer over "MENU". 2. Press and hold down the F1 key. Keep it held down duringthe next step. 3. Push the ...
Page 47 - Adjusting Sweep Timing; play as being pulled inward or pushed outward. See the figure below.; inward outward
3-5 3.3 Adjusting Sweep Timing Sweep timing differs with respect to the length of the signal cable between the antenna unit and the processor unit. Adjust sweep timing to prevent the following symptoms: • The echo of a "straight" target (for example, pier), on the 0.25 m range, will appear o...
Page 48 - Suppressing Main Bang; If main bang appears at the screen center, suppress it as follows.
3-6 3.4 Suppressing Main Bang If main bang appears at the screen center, suppress it as follows. 1. Transmit the radar on a long range and then wait ten minutes. 2. Adjust gain to show a slight amount of noise on the display. 3. Select the 0.25 nm range. Adjust sea clutter control to suppress sea cl...
Page 49 - ECHO menu setting; ECHO ADJ menu; CABLE ATT ADJ; To adjust the cable attenuation manually,; choose MANUAL and push the thumbwheel. With; To adjust the cable attenuation automatically,; choose AUTO and push the thumbwheel. The; DEFAULT ANT HEIGHT
3-7 3.5 Other Settings ECHO menu setting Open the ECHO ADJ menu as described on page 3-3 and 3-4. ECHO ADJ menu CABLE ATT ADJ Before adjusting, set the radar as follows (Same as default setting of PICTURE1):IR: 2, ES: off, EAV: off, 24nm range, long pulse To adjust the cable attenuation manually, ch...
Page 50 - SCANNER menu; BLIND SECTOR 1 and BLIND SECTOR 2; This is used for antenna maintenance by service personnel.; M SPEC; BLIND SECTOR 2; AUTO; ANT SW; ON; ANT STOPPED; STBY
3-8 SCANNER menu 1. Open the INITIALIZE menu as described on page 3-3 and 3-4.2. Choose 3 SCANNER to open the SCANNER menu. SCANNER menu BLIND SECTOR 1 and BLIND SECTOR 2 Set area (up to 2) where no radar pulses will be transmitted. Heading should be adjusted before setting any blind sector. For exa...
Page 51 - MAIN; MAIN TOP; IMO; INSTALLATION menu
3-9 INSTALLATION menu Open the INSTALLATION menu by choosing 4 INSTAL- LATION from the INITIALIZE menu. RADAR Automatically selected to MAIN when 4 RADAR NO is selected to 1-4; SUB when the same item is selected to 5-8. RANGE UNIT Choose NM, SM, km or kyd (kilo yard) as appropriate. For the IMO- and...
Page 52 - OWN SHIP INFO menu; LENGTH/WIDTH, SCANNER POSN and SUB SCANNER POSN; values are used to correct the radar antenna position.
3-10 OWN SHIP INFO menu Open the OWN SHIP INFO menu by choosing 5 OWN SHIP INFO from the INITIALIZE menu. OWN SHIP INFO menu LENGTH/WIDTH, SCANNER POSN and SUB SCANNER POSN To accurately inscribe own ship marker on the screen, enter length and width of the ship and scanner position from the bow and ...
Page 53 - ARPA PRESET menu; TTM OUTPUT; OFF
3-11 ARPA PRESET menu Open the ARPA PRESET menu by choosing 6 ARP PRESET from the INITIALIZE menu. *: Not shown on IMO radar. ARP-related menus TTM OUTPUT Set the output format of tracked targets among OFF, REL and TRUE. OFF: No output REL (relative): Target bearing from own ship, degree relative. T...
Page 55 - OTHER menu; Open the OTHER menu by choosing 8 OTHERS from the INITIALIZE menu.; Choose ARPA or ATA depending on your radar system.; INS; Choose appropriate item according to the ECDIS connected.; ARP SELECT; ARPA
3-13 OTHER menu Open the OTHER menu by choosing 8 OTHERS from the INITIALIZE menu. OTHER menu EAV w/o GYRO Echo averaging can be used without a gyrocompass. Choose ON to use echo averaging without a gyrocompass. ARP SELECT Choose ARPA or ATA depending on your radar system. INS Choose appropriate ite...
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Page 57 - OPTIONAL EQUIPMENT; Installing the GYRO CONVERTER board; See packing list at the back of this manual for details.
4-1 4. OPTIONAL EQUIPMENT 4.1 Gyro Converter GC-10 The Gyro Converter GC-10, incorporated inside the processor unit, converts analog gyrocompass reading into digital coded bearing data for display on the radar screen. This section explains how to install the GC-10 (mainly consisting of the GYRO CONV...
Page 58 - Fixing GYRO CONVERTER board inside the processor unit
4-2 2. Fasten the GYRO CONVERTER board inside the processor unit with five washer head screws. 3. Fix connector 231-607/019-FUR (called J602) with two screws. Fixing GYRO CONVERTER board inside the processor unit 4. Connect the GYRO CONVERTER board to the 03P9342 board with XH-PH 03-2088 connector a...
Page 59 - • Location of jumper wires and DIP switches: page 4-8
4-3 5. Connect J602 (attached at step 3) to the GYRO CONVERTER board with two VH connector assemblies 03-2089 (3P) and 03-2090 (5P). Connecting connector assemblies inside processor unit 6. Confirm gyrocompass specifications and set up the DIP switches and jumper wires on the GYRO CONVERTER board ac...
Page 60 - Plastic cover
4-4 7. Pass the gyrocompass cable through the cable clamp and connect it to connector J602 as shown in the figure below. 8. Attach the clamps to the plastic cover and then attach the cover to the GYRO CONVERTER board as shown in the figure below. Pass cables thru the clamp ED-1. Attaching plastic co...
Page 61 - Connection of external power supply; Connect the gyrocompass cable and power cable as shown below.; DIP switch, jumper wire settings; Default setting; OFF again to effect changes.; GYRO CONVERTER board
4-5 Connection of external power supply An external power supply is necessary when the repeater signal is step-by-step type and the step voltage is below 20 V or output voltage is less than 5 W. 1. Cut jumper wire JP1 on the GYRO CONVERTER board when an external power supply is used. 2. Connect the ...
Page 63 - Setting method 2: by make and model of gyrocompass
4-7 Setting method 2: by make and model of gyrocompass *: Set JP4 and JP5 according to the voltage of the external power supply. Note: If CMZ-50 has 35 VDC, set JP1 to #4, #5, #6. r e k a M s l e d o M on it a c if i c e p S SW 1 - 1 W S 2 - 1 W S 3 - 1 W S 4 - 1 W S 5 - 1 W S 6 - 1 W S 7 - 1 W S 8 ...
Page 64 - Location of DIP switches, jumper wires on the GYRO CONVERTER board
4-8 Location of DIP switches, jumper wires on the GYRO CONVERTER board GYRO CONVERTER board 64P1106 JP5, JP4(Supply voltage) JP2 (Stator voltage) JP3 (Rotor voltage) JP1 (Gyro type) Fuse (2A) J5(Rotor signal input,external power input) J4(Stator signal input) SW1DIP switch J6 (IEC-61162-1 output por...
Page 65 - Setting the heading readout on the radar display; Right-click the HDG box at the top right corner on the screen.; HDG SOURCE
4-9 Setting the heading readout on the radar display Confirm that the gyrocompass is giving a reliable readout. Then, set the heading readout on the radar display with the gyrocompass readout as follows: 1. Right-click the HDG box at the top right corner on the screen. HDG menu 2. Spin the thumbwhee...
Page 66 - Memory Card Interface Unit; When selecting a mounting location, observe the following points:; Flush mounting dimensions for memory card interface unit
4-10 4.2 Memory Card Interface Unit Mounting considerations When selecting a mounting location, observe the following points: • Locate the unit away from heat sources because of heat that can build up inside the cabinet. • Locate the unit away from places subject to water splash and rain. • Leave su...
Page 67 - Desktop mount; Connections; One memory card IF unit and one processor unit; Connect as shown below.; One memory card IF unit and multiple processor units
4-11 Desktop mount Requires the optional desktop mount kit FP03-10201. Refer to the packing list at the back of this manual for further information about this kit. 1. Fix the mounting bracket 19-023-3081 to the unit with four screws. 2. Mount the above assembly on a desktop with four self-tapping sc...
Page 70 - Spring washer, spacer
4-14 1. Remove the top cover and open the upper part of the processor unit. Processor unit, side view 2. Fix the RGB-BUFF board (03P9229B board) with four screws. (See the figure below.) 3. Attach the connector assemblies to J1 and J3 on the 03P9229B board as follows. J1: 13-pin connector of the con...
Page 72 - BNC Connector Converter; BNC connnector converter
4-16 4.4 BNC Connector Converter To connect the FURUNO Voyage Data Recorder VR-5000 to this radar, the DVI-RGB conversion kit (mentioned at previous paragraph) and the BNC connector converter are required. Also VGA cable (between the processor unit and the BNC connector converter) and five 75 ohm co...
Page 74 - IEC 61162 input sentence and priority; Item
5-2 IEC 61162 input sentence and priority IEC 61162 output sentence HDT is IEC61162-2, all other sentences are IEC61162-1 ed2. Item Sentence and order of priority Speed (STW)Speed (SOGSpeed (position)Heading (True)PositionWaypointDateDepthWater temperatureWind VBW>VHWVBWVTG>RMCHDT*GGA>GLL&g...
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