Page 2 - INSIDE FRONT COVER; NOTICE; Table of Contents; to find topics within this manual. Separate installation; Calibration Kit; and the; Tank Sentinel; NOTE
INSIDE FRONT COVER TS-TPI Installation and Wiring NOTICE INCON/EBW has strived to produce the finest possible manual for you, and toensure that the information contained in it is complete and accurate. However,INCON/EBW makes no expressed or implied warranty with regard to its contents.INCON/EBW ass...
Page 3 - TABLE OF CONTENTS; Page; TOC; TPI User’s Guide
TABLE OF CONTENTS Page TOC-1 TOC TPI User’s Guide Table of Contents 1 Safety ........................................................................................................... 1-1 2 TS-TPI Installation & Wiring .......................................................................... 2...
Page 4 - SAFETY; Graphic Symbol Conventions; WARNING; Safety First – Before Working on this Equipment
SAFETY Page 1-1 1 TS-TPI Installation and Wiring Guide 1 SAFETY Graphic Symbol Conventions Through out this User Guide these symbols will highlight information for your safety and the proper functioning of this equipment. Read carefully the steps in this guide and pay special attention to the steps ...
Page 6 - were ignited they could explode causing serious injury or death.; which have a Pump Control box in the station.; contamination of the environment.
SAFETY Page 1-3 1 TS-TPI Installation and Wiring Guide WARNING Allow no source of combustion near the work area. Be careful not to cause sparks when working on fuel dispensing equipment. Failure to follow these directions may cause an explosion hazard, which could result in property damage and death...
Page 7 - Over view; Here are the application options covered in this guide:; Stand alone TS-TPI with TPCs; circuit breaker lever indicates off.; ELECTRICAL DANGER; no product being dispensed.
Installation and Wiring Page 2-1 2 TS-TPI Installation and Wiring Guide 2 TS-TPI INSTALLATION & WIRING Over view The TS-TPI Turbine Pump Interface is a communication device that allows the INCON TS-1001,TS-2001 Automatic Tank Gauge (ATG) or other devices to communicate with the turbine pumpcontr...
Page 8 - Installation and Wiring; HOST PORT; TPI BOARD; INPUTS; Use Belden Cable #9365 - 18 AWG or equivalent
2 Page 2-2 Installation and Wiring TS-TPI Installation and Wiring Guide LS300 BLACK WHITE RED TXD 485- GND RXD 485+ TXD 485- GND RXD 485+ HOST PORT PORT 1 PORT 2 PORT 3 PORT 4 TPI BOARD TS1001 OR TS2001 ONLY ATG INPUTS TS-LLD 485B 485A S,RTN DSY IN 1 GND IN 2 GND RED BLACK WHITE CABLE-BELDENCONDUCTO...
Page 9 - ATG; TPC
Installation and Wiring Page 2-3 2 TS-TPI Installation and Wiring Guide INPUTS TS-LLD 485B 485A S,RTN DSY IN 1 GND IN 2 GND RED BLACK WHITE BLACK WHITE RED TS1001 OR TS2001 ONLY ATG LS300 + G RS485 TPC CABLE-BELDENCONDUCTOR#9365-18AWGOR EQUIVALENT ADDITIONAL TPCGROUPS TXD 485- GND RXD 485+ TXD 485- ...
Page 10 - The RS232 cable is supplied by the customer
2 Page 2-4 Installation and Wiring TS-TPI Installation and Wiring Guide LS300 TPI BOARD BLACK WHITE RED TXD 485- GND RXD 485+ TXD 485- GND RXD 485+ TXD 485- GND RXD 485+ TXD 485- GND RXD 485+ TXD 485- GND RXD 485+ HOST PORT PORT 1 PORT 2 PORT 3 PORT 4 NO TS-TPI BOARD IN THIS LS300IF TS-TPI IS PRESEN...
Page 11 - Wire diagram for TS-TPI with two TS-300 AutoLearn to
Installation and Wiring Page 2-5 2 TS-TPI Installation and Wiring Guide Wire diagram for TS-TPI with two TS-300 AutoLearn to Automatic Tank Gauge TS-1001, TS2001 and TPCs Figure 2-4 ● Provides communication between ATG, TPCs, and both TS-LS300 consoles. ATGrequires the Line Leak detection option for...
Page 12 - Stand AloneTS-TPI with Automatic Tank Gauge TS-1001 or; ST PO
2 Page 2-6 Installation and Wiring TS-TPI Installation and Wiring Guide Stand AloneTS-TPI with Automatic Tank Gauge TS-1001 or TS2001 and TPCs Figure 2-5 ● Communication between ATG and TPCs, no additional ATG options required for fulloperation ● Stand Alone TS-TPI requires separate 120 - 240 vac, 5...
Page 13 - Stand AloneTS-TPI with TPCs
Installation and Wiring Page 2-7 2 TS-TPI Installation and Wiring Guide Stand AloneTS-TPI with TPCs ● Communication between TS-TPI and TPCs. Use this application for remotecontroller fault indication and controller fault reset. ● Stand Alone TS-TPI requires separate 120 - 240 vac, 50/60 hz, power ● ...
Page 14 - TPI Configuration Switch; Locate the single dip switch on the TS-TPI board labeled SW1.
2 Page 2-8 Installation and Wiring TS-TPI Installation and Wiring Guide TPI Configuration Switch Figure 2-7 Locate the single dip switch on the TS-TPI board labeled SW1. This set of switches sets how the various ports communicate. The host (ATG) and Pump Controllers all communicate using RS-485 conn...
Page 15 - INTERFACE; and System Sentinel Anyware; Monitor, Record and Reset Pump Controller Faults
TANK SENTINEL/ TS-TPI INTERFACE Page 3-1 3 TS-TPI Installation and Wiring Guide 3 TANK SENTINEL/TS-TPI INTERFACE Over view The Turbine Pump Interface (TS-TPI) hardware has been developed to facilitate communications ofthe Turbine Pump Controllers (TPC) operating conditions with the INCON Tank Sentin...
Page 16 - TS-TPI Installation and Wiring Guide; TS-LS300 report, Leak Test Initiating Capabilities
3 Page 3-2 TANK SENTINEL/ TS-TPI INTERFACE TS-TPI Installation and Wiring Guide In “Leveling Mode”, the ATG keeps the levels on multiple tanks the same and in the“Priority Mode”, a specified tank will draw down to its reserve percentage before othertanks are called upon. The ATG also performs tank l...
Page 17 - Diagnostic Operations
TANK SENTINEL/ TS-TPI INTERFACE Page 3-3 3 TS-TPI Installation and Wiring Guide Diagnostic Operations A pump controller Diagnostic menu is available on the console display to allow a userto reset a pump controller from the ATG. Another diagnostic function that is availableis the ability to enable au...
Page 18 - TS-TPI SETUP PROGRAMMING; H U; MENU
TS-TPI SETUP PROGRAMMING Page 4-1 4 TS-TPI Installation and Wiring Guide TPI ENABLE (UP/DOWN) YES TPI ENABLE (UP/DOWN) NO TPI ENABLE SETUP MENU (MORE) TPI 4 TS-TPI SETUP PROGRAMMING Prior to Enabling TPI, the System configuration forNumber of Tanks is required. Refer to the TankSentinel Setup Progra...
Page 19 - NO PUMPS “READ ONLY”; K X; DOWN
4 Page 4-2 TS-TPI SETUP PROGRAMMING TS-TPI Installation and Wiring Guide TPI PUMP AUTOCFG TS-TPI PUMP Menu(s) • AUTO CFG (user entry) • NO PUMPS “READ ONLY” • PUMP N Menus (both) AUTO CFG (user entry) Description of Steps: 1) Press the MENU key to display the SELECTMENU OPTION menu. 2) Press the M1 ...
Page 20 - AUTO-CONFIGURATION NOTE; Number of Pumps Menu; number of pumps; PUMP TYPE
TS-TPI SETUP PROGRAMMING Page 4-3 4 TS-TPI Installation and Wiring Guide AUTO-CONFIGURATION NOTE The AUTO CFG function is used to invoke the routines which query the TPI for the number of pumpcontrollers attached to the TS-TPI and other controller and pump related information. When AUTO CFG is start...
Page 22 - CANCEL
TS-TPI SETUP PROGRAMMING Page 4-5 4 TS-TPI Installation and Wiring Guide TYPE “READ ONLY” Description of Steps: 1) Press the M2 key to display the TYPE PUMPN “READ ONLY” field... In this example, the type “VFC” is displayed... There are five types of controller displays VFC,SC, SCIII, SCI and VFCIV....
Page 24 - ENTER
TS-TPI SETUP PROGRAMMING Page 4-7 4 TS-TPI Installation and Wiring Guide 3) Press the ENTER key to accept data entry. The display returns to the PUMP N menu. Repeatthe user entry steps for each pump. HEIGHT (user entry) 1) Press the M2 key to display the HEIGHT PUMPN user entry field... The default ...
Page 25 - TPI Group Menu
4 Page 4-8 TS-TPI SETUP PROGRAMMING TS-TPI Installation and Wiring Guide TPI Group Menu • TYPE “READ ONLY” • MODE (user entry) • RESERVE (user entry) TYPE “READ ONLY” Description of Steps: Here is the main TPI menu, displayingENABLE, PUMP and GROUP... 1) Press the M3 key to display the TPIGROUP menu...
Page 26 - K X
TS-TPI SETUP PROGRAMMING Page 4-9 4 TS-TPI Installation and Wiring Guide MODE (user entry) Description of Steps: Here is the MODE GROUP 2 user entryfield display. NONE is the default setting... 1) Use the UP/DOWN keys to change thedefault mode and scroll through the othermodes - LEVELING and PRIORIT...
Page 27 - Exiting Setup Mode
4 Page 4-10 TS-TPI SETUP PROGRAMMING TS-TPI Installation and Wiring Guide RESERVE (user entry) Description of Steps: Here is the GROUP 2 main menu, displayingTYPE, MODE and RESERVE... 1) Press the M3 key to display the RESERVEmenu... Here is the RESERVE user entry field display-ing the “percent full...
Page 28 - TPI AND LINE LEAK TESTING
TPI AND LINE LEAK TESTING Page 5-1 5 TS-TPI Installation and Wiring Guide 5 TPI AND LINE LEAK TESTING Disregard this Chapter if the LN TESTS menudoes not appear. Note that the position of thismenu can be displaced by other menus. The LN TESTS and LINES menu, only appear ifone or more NO. LINES are e...
Page 29 - Leave; between product dispensing. (The line leak detector can start the; The annual (0.1) precision line leak test requires 6 hours of; . Make sure to take this; Tests Men; Program a Schedule and Time for each Line#; NONE
5 Page 5-2 TPI AND LINE LEAK TESTING TS-TPI Installation and Wiring Guide Line Leak Test Requirements & Notes: 1) Inform the Site Personnel to: (If the store closes at night - not 24-hour) Leave the Pump Controllers power on at night with dispenser power off . The Submerged Turbine Pump (STP) mu...
Page 31 - Line Leak Test fails; Will go active when a fault (TS-LLD flashing alarm; See Tank Sentinal Setup
5 Page 5-4 TPI AND LINE LEAK TESTING TS-TPI Installation and Wiring Guide LN Line (leak) LN Line (leak) LN Line (leak) LN Line (leak) LN Line (leak) T T T T Tests Men ests Men ests Men ests Men ests Menu u u u u * Only the No. of lines that are programmed in System menu are displayed FAIL OG Will go...
Page 32 - TS-TPI DATA AND REPORTS; Overview; feature comprehensive user-interface data and report functions.; TPI Status Display Notes; Controller Fault Code definitions.; Tank Sentinel Keypad & Menu Navigation; Press the CANCEL key to cancel data entry
TS-TPI DATA AND REPORTS Page 6-1 6 TS-TPI Installation and Wiring Guide 6 TS-TPI DATA AND REPORTS Overview The INCON Tank Sentinel displays, prints and faxes data and report information for the user. This chapter describes the DISPLAY and DIAG (Diagnostic) menus, that feature comprehensive user-inte...
Page 33 - Display Menu
6 Page 6-2 TS-TPI DATA AND REPORTS TS-TPI Installation and Wiring Guide Display Menu PUMPS (Data Display) Descriptions of Steps: 1) Press the MENU key and follow thehighlighted sequences... The SELECT MENU OPTION menu isshown. 2) Press the DOWN key once... Here is the second SELECT MENU OPTIONmenu. ...
Page 34 - Pump DISPLAY examples:
TS-TPI DATA AND REPORTS Page 6-3 6 TS-TPI Installation and Wiring Guide Pump DISPLAY examples: Each controller type will vary in the availabledata that can be displayed. The examplebelow is for the SCI controller. Here is the first display of three possible(typical) data displays... Press the DOWN k...
Page 35 - TPI Diagnostic Function Notes; Description of Steps:; The potential for electric
6 Page 6-4 TS-TPI DATA AND REPORTS TS-TPI Installation and Wiring Guide TPI Diagnostic Function Notes The diagnostic function allows the user to command the pump controllers from the Tank Sentinel console. The user is able to issue resets to clear faults and enable calibration. To access this functi...
Page 36 - RESET Menu; The potential for electric shock exists!
TS-TPI DATA AND REPORTS Page 6-5 6 TS-TPI Installation and Wiring Guide PUMP menu. The SELECT PUMP menu displays all ofthe pump numbers that are communicatingwith the Tank Sentinel. 5) Press the (M) key under each pumpnumber to display the SELECT DIAGNOS-TIC OPTION menu. In this example, Pressthe M1...
Page 37 - CALIBRT Menu; In the following examples, “N”; Calibration Procedure
6 Page 6-6 TS-TPI DATA AND REPORTS TS-TPI Installation and Wiring Guide CALIBRT Menu CALIBRT (User Interface) Description of Steps: Here is the SELECT DIAGNOSTIC OPTIONmenu displaying RESET and CALIBRT. 1) Press the M2 key under CALIBRT. The CALIBRATE PUMP N display asks if theuser is sure before en...
Page 38 - Pump Controller Status Report
TS-TPI DATA AND REPORTS Page 6-7 6 TS-TPI Installation and Wiring Guide Pump Controller Status Report A Pump Status report indicates the current state of the pumps. This report is designed to facilitatetroubleshooting at the site. This is the same information as found in the pump section of the prog...
Page 39 - How to print the report:; K W; SPACE; J W
6 Page 6-8 TS-TPI DATA AND REPORTS TS-TPI Installation and Wiring Guide How to print the report: Description of Steps: Here is the Tank Sentinel display in RUNMODE, showing SYSTEM, TANK,SENSOR, etc. are all OKAY... 1) Press the REPORT key to display theSELECT REPORT GROUP menu... 2) Press the DOWN k...
Page 42 - LINE Reports SETUP; See TABLE 7.1 – The SHIFT; UP; Reports Menu; Press the
LINE REPORTS SETUP Page 7-1 7 TS-TPI Installation and Wiring Guide 7 LINE Reports SETUP Use this menu to program reportsto print or FAX automatically on aschedule (faxing requires an optional Fax/Modem device). See Tank Sentinel SetupProgramming Guide Chapters 1,10, 11 and 12 about Tank andLine Test...
Page 43 - Reports Schedule Menu; Line Compliance Report:; Line Diagnostics Report:
7 Page 7-2 LINE REPORTS SETUP TS-TPI Installation and Wiring Guide Reports Schedule Menu Line Compliance Report: The Line Compliance Report will include one year’s worth of 0.2 gph monthly compliance tests for aselected line, or all lines. The most recent test is shown first and the oldest test last...
Page 44 - TROUBLESHOOTING; ) Press the DOWN key until DISPLAY appears.
TROUBLESHOOTING Page 8-1 8 TS-TPI Installation and Wiring Guide 8 TROUBLESHOOTING This section is to aid in troubleshooting the TS-TPI and the integrated system that it is connected to.Two models of the TS-TPI are available, the factory installed option in the TS-LS300 AutoLearn andthe TS-TPI stand ...
Page 45 - Status Codes; No Fault
8 Page 8-2 TROUBLESHOOTING TS-TPI Installation and Wiring Guide Status Codes During normal operation 21 TPC is ready to run, no hook signal is detected, and low priority 31 TPC is ready to run, a hook signal is detected, and low priority 61 TPC is ready to run, no hook signal is detected, and priori...
Page 46 - MagVFC
TROUBLESHOOTING Page 8-3 8 TS-TPI Installation and Wiring Guide STP-SCI or STP-SC HEXVALUE DECIMALVALUE FAULT CODE DESCRIPTIONS 0 0 No Fault 1 1 Under Load (Dry Run or Tank Empty) 2 2 Under Voltage (low / fluctuating input voltage) 3 3 Locked Rotor 4 4 Open Circuit (or Locked Rotor or Relay Fault) 8...
Page 47 - INSIDE BACK COVER; TS-TPI Istallation and Wiring Guide
INSIDE BACK COVER TS-TPI Istallation and Wiring Guide
Page 48 - TS-TPI Turbine Pump Interface Installation and Wiring Guide
TS-TPI Turbine Pump Interface Installation and Wiring Guide