Ford E-550 Manual - Free PDF Download

Page 2 - REFERENCE INFORMATION; FORD TRUCK BODY BUILDER ADVISORY SERVICE; IMPORTANT NOTICE

REFERENCE INFORMATION FORD TRUCK BODY BUILDER ADVISORY SERVICE The Ford Truck Body Builder Advisory Service assistance may beconsulted regarding information contained in this manual. For assistance: Call (877) 840-4338 Fax (313) 594-2633 E-Mail [email protected] at the BBAS website - www.fleet.ford....

Page 3 - FEATURES; Important Notice/Reference Information

INDEX/FEATURES Index 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Metric/U.S. Unit Equivalents 2 . . . . . . . . . . . . . . . . . . . . Model Lineup 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seat Reference SgRP X & Z Locations 4 . . ....

Page 4 - TO RETURN TO INDEX

METRIC/U.S. CUSTOMARY UNIT EQUIVALENTS BB0689 TYPICAL LONGITUDINAL PLANE GROUND HORIZONTAL PLANE (mm) PLANE VERTICAL TRANSVERSE PLANE MM THREE–DIMENSIONAL REFERENCE SYSTEM X Y Z Z “0 ” click here TO RETURN TO INDEX Page 2 E-550 SUPER DUTY CUTAWAY Multiply: by: to get: Multiply: by: to get: Multiply:...

Page 5 - click; Super Duty; * Weight calculated with fuel and fluids to full capacity.

NOTE  [ ] DIMENSIONS ARE INCHES. E-550 SUPER DUTY CUTAWAY MODEL LINEUP click here TO RETURN TO INDEX Page 3 E-550 SUPER DUTY CUTAWAY BASE CURB WEIGHT* MODEL SERIES WHEELBASE GVWR STANDARD ENGINES BASE CURB WEIGHT* MODEL SERIES CODE WHEELBASE mm/inches GVWR pounds STANDARD TRANSMISSION ENGINES liter...

Page 7 - INFORMATION; LAP AND SHOULDER BELT SYSTEMS

E-550 SUPER DUTY CUTAWAY OCCUPANT PROTECTION SYSTEMS SEAT RESTRAINT SYSTEM click here TO RETURN TO INDEX Page 5 E-550 SUPER DUTY CUTAWAY INFORMATION The following recommendations are intended toassist in the design of seats and seat belt systemscapable of meeting the requirements of the F/CMVSS207, ...

Page 10 - SAMPLE XXXXXXXXXXX; DEACTIVATION PROCEDURE

E-550 SUPER DUTY CUTAWAY OCCUPANT PROTECTION SYSTEMS AIRBAG SUPPLEMENTAL RESTRAINT SYSTEM BB0538 AIR BAG SAMPLE XXXXXXXXXXX click here TO RETURN TO INDEX Page 8 E-550 SUPER DUTY CUTAWAY INFORMATION Ford urges careful consideration of therecommendations that follow. They are based onanalyses of compo...

Page 11 - AIRBAG USAGE CHART; VEHICLE; E-550 Super Duty Cutaway

BB0466 DO NOT INSTALL ADDITIONAL COMPONENTS IN THE SHADED AREAS, OR ALTER OR MODIFY THESE AREAS. ELECTRONIC CRASH SENSOR MODULE AIRBAG INSTRUMENT PANEL HARNESS STEERING WHEEL AIRBAG READINESSINDICATOR CONNECTOR AT SAFETYWALL ENGINE COMPARTMENT HARNESS CRASH SENSOR DO NOT MODIFY OR ALTER ANY COMPONEN...

Page 12 - CH; DIMENSIONAL DATA

NOTES  [ ] DIMENSIONS ARE INCHES. NOTES  A, B, F, R DIMENSIONS, SEE PAGE 11. NOTES  25 MM CLEARANCE IS REQUIRED BETWEEN ALL FUEL TANK COMPONENTS AND NOTES  SECOND UNIT BODY. CONTACT BODY BUILDERS ADVISORY SERVICE FOR NOTES  NOT ES INFORMATION. DIMENSIONS WB OVERHANG OVERALL LENGTH CURB LOADED [...

Page 13 - SUPER DUTY; BASE VEHICLE UNLOADED CURB WEIGHT; OW; FW

DEPARTURE ANGLE AT GVWR APPROACH ANGLEAT GVWR GROUND LINE 899 [35.4] 1198 [47.2] MINIMUM GROUND CLEARANCE LINEAT GVWR (LOADED) – COMPONENTSTHAT COULD DISABLE A VEHICLESHOULD BE 30.0 [1.18] ABOVE THEMINIMUM CLEARANCE LINE. BB0684 G J “B” TIRE DIAMETER “A” STATIC LOADED RADIUS 162 [6.4] 899 [35.4] 119...

Page 15 - NOTE: SPACER OPTIONS NOT AVAILABLE ON; WB

NOTES  [ ] DIMENSIONS ARE INCHES. NOTES  C, CH, FW DIMENSIONS, SEE PAGE 11. E-550 SUPER DUTY CUTAWAY 159.5 WHEELBASE FRAME DATA BODY PUCKS BB0679 952 [37.4] 847 [33.3] 613 [24.1] 813 [32.0] 381 [15.0] 1230 [48.4] 1460 [57.5] 47.0 FREE STATE 35.7 DIA HOLE IN FRAME [1.4] [1.8] BOLTS & BODYMOUNTS...

Page 18 - 5mm CLEARANCE IS REQUIRED BETWEEN

E-550 SUPER DUTY CUTAWAY 55 GALLON AFT-OF-AXLE FUEL TANK NOTE  [ ] DIMENSIONS ARE INCHES. BB0693 822.9 [14.3] [13.0] 40.6 988.0 REAR AXLE C L A A A FUEL FILL C L 374.6[14.7] 939.8 [37.0] [32.4] [1.6] 363.2 330.2 [38.9] 25mm CLEARANCE IS REQUIRED BETWEEN ALL FUEL TANK COMPONENTS AND SECOND UNIT BODY...

Page 22 - CIRCUIT CHART; ELECTRICAL WIRING; FIGURE A

CIRCUIT CHART ELECTRICAL WIRING CUSTOMER ACCESS CIRCUITS BB0481 UNWRAP TAPE FROMHARNESS IN THIS AREA AND REMOVE JUMPER CONNECTION TO EXPOSE FRONT OF VEHICLE TO INSTALL THE “CHMSL CONNECTOR” . “CHMSL” FIGURE A E-SERIES SUPER DUTY CUTAWAY click here TO RETURN TO INDEX Page 20 E-550 SUPER DUTY CUTAWAY ...