Ford 307-01-1 - Manual - manualsarea.com

Page 2 - Automatic Transaxle/Transmission; Material

307-01-2 307-01-2 Automatic Transaxle/Transmission ASSEMBLY (Continued) Special Tool(s) Material Compressor, Cushion Spring Item Specification 307-401 MERCON  V Automatic MERCON  V Transmission FluidXT-5-QM Multi-Purpose Grease ESR-M1C159-A XG-4 1. Thoroughly clean the transmission case and Aligne...

Page 3 - WARNING: Make sure the lock pin on; Install the manual control lever.

307-01-3 307-01-3 Automatic Transaxle/Transmission ASSEMBLY (Continued) 4. Inspect the case bearing for damage. If damageto the case bearing is indicated, install a newcase. 7. Install the parking lever rod. 5. WARNING: Make sure the lock pin on bench-mounted holding fixture is secure.Failure to fol...

Page 4 - CAUTION: Use care not to damage

307-01-4 307-01-4 Automatic Transaxle/Transmission ASSEMBLY (Continued) 9. Assemble the manual valve inner lever and 12. CAUTION: Use care not to damage parking lever actuating rod as shown. the fluid pan rail surface when installing theretaining pin. NOTE: Align the manual control lever shaftalignm...

Page 5 - CAUTION: The tabs on the output; Rotate the low/reverse brake drum clockwise; case. Make sure the thrust washer is; Install the park gear on the output shaft.; NOTE: The reverse band actuating lever must; Install the output shaft and park gear.

307-01-5 307-01-5 Automatic Transaxle/Transmission ASSEMBLY (Continued) 17. Install the low/reverse brake drum. 14. CAUTION: The tabs on the output shaft thrust washer (No. 11) point into the • Rotate the low/reverse brake drum clockwise case. Make sure the thrust washer is to install. correctly sea...

Page 6 - CAUTION: Do not damage the seal

307-01-6 307-01-6 Automatic Transaxle/Transmission ASSEMBLY (Continued) 20. Install the reverse band actuating lever shaft into the case and into the reverse band actuatinglever. 24. NOTE: Install the output shaft sleeve with the cone facing up. This sleeve will snap into placewhen correctly install...

Page 7 - CAUTION: Make sure the needle

307-01-7 307-01-7 Automatic Transaxle/Transmission ASSEMBLY (Continued) 29. Install the spacer on the input shell, using 26. CAUTION: Make sure the needle petroleum jelly to hold it in place. bearings stay in place. Install the low/reverse planetary assembly. 30. Install the input shell and sun gear...

Page 9 - CAUTION: The torque specifications

307-01-9 307-01-9 Automatic Transaxle/Transmission ASSEMBLY (Continued) 38. Install the intermediate servo piston and spring. 41. Using a depth micrometer with an 8-inch extension, measure from the top of the gauge • Lubricate the servo bore with clean bar to center support ledge in case at 4 places...

Page 10 - Service Part Number; None

307-01-10 307-01-10 Automatic Transaxle/Transmission ASSEMBLY (Continued) 43. NOTE: Align the disc holes on special tool 44. Add dimension B to C, divide by 2 and record with the slot in gauge bar for correct as dimension D. measurement. 45. Subtract A from D, and record as dimension E. Measure the ...

Page 11 - CAUTION: If the strut is installed

307-01-11 307-01-11 Automatic Transaxle/Transmission ASSEMBLY (Continued) 48. Install the intermediate band anchor strut. 51. Loosely install the screw. 49. CAUTION: To avoid a ‘‘fall-out’’ condition of the strut from the screw duringassembly and function, the small ‘‘U’’ shapenotch should be toward...

Page 13 - CAUTION: Install the center support; Install the center support retaining ring.; CAUTION: Do not bend the trigger; Install the planetary gear overdrive carrier.

307-01-13 307-01-13 Automatic Transaxle/Transmission ASSEMBLY (Continued) 58. CAUTION: Install the center support retaining ring with the tapered side facingup. CAUTION: Make sure the notch opening is not obstructed by the centersupport retaining ring. Install the center support retaining ring. 1 Ma...

Page 16 - White

307-01-16 307-01-16 Automatic Transaxle/Transmission ASSEMBLY (Continued) 74. NOTE: Align the disc holes on special tool 72. CAUTION: If the strut is installed with the slot in gauge bar for correct incorrectly, transmission damage will occur. measurement. Check to make sure that the overdrive band ...

Page 17 - Red; Install the selected No. 1 fluid pump input; CAUTION: Make sure that the fluid; Install the special tools into the transmission

307-01-17 307-01-17 Automatic Transaxle/Transmission ASSEMBLY (Continued) Service Part Number Dimension D (7D014) Bearing Thickness Identification (Color/ID) 38.29-38.42 mm F7TZ-NA 1.85-1.90 mm (0.073-0.075 Red (1.51 in) in) 38.43-38.61 mm F7TZ-RA 2.05-2.10 mm (0.081-0.083 Black (1.51-1.52 in) in) 3...

Page 18 - CAUTION: The special tools must be; Install a new locknut on the band adjustment

307-01-18 307-01-18 Automatic Transaxle/Transmission ASSEMBLY (Continued) 82. CAUTION: The special tools must be used to correctly align the pump with theadapter plate to reduce gear noise, bushingfailure and leakage. Using the special tool, align the fluid pump tothe adapter plate. 85. CAUTION: Do ...

Page 19 - CAUTION: The overdrive servo must; Tighten the overdrive band locknut.; CAUTION: Do not allow the; Install new nut on the band adjustment screw.

307-01-19 307-01-19 Automatic Transaxle/Transmission ASSEMBLY (Continued) 86. CAUTION: The overdrive servo must be installed prior to band adjustment. Using the special tool, tighten the overdriveband adjustment screw. Then back off thescrew exactly 1.5 turns and hold that position. • Tighten to 14 ...

Page 22 - CAUTION: Inspect the transmission; Install the reverse servo. Tighten the bolts in; CAUTION: Lubricate the fluid filter

307-01-22 307-01-22 Automatic Transaxle/Transmission ASSEMBLY (Continued) 99. CAUTION: Inspect the transmission case bore to make sure it is free of debrisand not damaged. If damaged, transmissionleak may occur. Install the solenoid body. Tighten the screws insequence shown. • Tighten to 8 Nm (71 lb...

Page 23 - CAUTION: The digital transmission

307-01-23 307-01-23 Automatic Transaxle/Transmission ASSEMBLY (Continued) 104. Install the parking pawl assembly and gasket. 107. Using the special tools, install the output shaft flange. 1 Install the parking pawl shaft. 2 Install the parking pawl return spring. 3 Install the parking pawl. 4 Instal...

Page 24 - CAUTION: Tightening one screw; pump gear seal ring is fully seated.; CAUTION: The splines of the input; Install the input shaft.

307-01-24 307-01-24 Automatic Transaxle/Transmission ASSEMBLY (Continued) 112. Using the special tool, make sure that the fluid 110. CAUTION: Tightening one screw pump gear seal ring is fully seated. before tightening the other may cause thesensor to bind or become damaged. NOTE: The manual lever mu...

Ford 307-01-1 - Manual

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