Page 2 - ICONS; Warnings; WARNINGS; Introduction
ICONS Indicates a warning. Read thefollowing section on Warnings for a full explanation. Indicates vehicle information relatedto recycling and otherenvironmental concerns will follow. Correct vehicle usage and theauthorized disposal of wastecleaning and lubrication materials are significant steps to...
Page 3 - If your light truck is equipped with the; Diesel-powered vehicles
SPECIAL NOTICES Using your vehicle as an ambulance If your light truck is equipped with the Ford ambulance preparation package, it may be utilized as an ambulance. Ford urges ambulance manufacturers to follow the recommendations of the Ford incomplete vehicle manual, Ford truck body builder’s layout...
Page 4 - Instrumentation
P R N D 2 1 18 8 H L + - 10 20 30 40 50 60 70 80 90 100 0 20•km/h 40• 60 80 100 120 • • • • •140 • 0 0 0 0 0 0 0 0 5 0 H C F E ON OFF RES SET ACCEL COAST OVERDRIVE Instrument cluster (pg. 6) Gearshift (includes overdrive button) (pg. 27) Auxiliary power point* (pg. 20) Driver side air bag (pg. 46) S...
Page 6 - BRAKE; ABS; SERVICE
WARNING LIGHTS AND CHIMES Brake system warning Momentarily illuminates when theignition is turned to the position ONand the engine is off. Alsoilluminates when the parking brakeis engaged. Illumination afterreleasing the parking brake indicates low brake fluid level. Anti-lock brake system (ABS) (If...
Page 7 - What you should do if the Service Engine Soon light illuminates; Light turns on solid:; Service Engine Soon
The Service Engine Soon indicator light illuminates when the ignition is first turned to the ON position to check the bulb. If it comes on after theengine is started, one of the engine’s emission control systems may bemalfunctioning. The light may illuminate without a driveability concernbeing noted...
Page 8 - Seating and safety restraints; Charging system; Exterior bulbs
Transmission control indicator light (TCIL) The word OFF located on the endof the gearshift lever is thetransmission control indicator light(TCIL). The TCIL may flash steadily if amalfunction is detected. If the TCIL is flashing, contact your Ford dealeras soon as possible. If this condition persist...
Page 10 - Indicates the current vehicle speed.; Fuel gauge
GAUGES Speedometer Indicates the current vehicle speed. Fuel gauge Displays approximately how muchfuel is in the fuel tank (when thekey is in the ON position). The fuelgauge may vary slightly when thevehicle is in motion. The ignitionshould be in the OFF position whilethe vehicle is being refueled. ...
Page 11 - Engine coolant temperature gauge; Engine coolant; Engine oil pressure gauge; Checking
Engine coolant temperature gauge Indicates the temperature of theengine coolant. At normal operatingtemperature, the needle remainswithin the normal area (the areabetween the “H” and “C”). If itenters the red section, the engine isoverheating. Stop the vehicle assoon as safely possible, switch offth...
Page 13 - HEADLAMP CONTROL; Turns the highbeam headlamps on with a reduced output. To activate:; High beams; Push forward to activate.; Controls and features
HEADLAMP CONTROL • Pull the headlamp control towardyou to the first position to turnon the parking lamps, tail lamps,license plate lamps and markerlamps. • Pull the headlamp control towardyou to the outer position to turnon the headlamps (in addition tothe previous lamps). Daytime running lamps (DRL...
Page 15 - OFF-Outside air is shut out and the fan will not operate.
Fan speed control Controls the volume of air circulatedin the vehicle. Temperature control knob Controls the temperature of theairflow inside the vehicle. Onheater-only systems, the air cannotbe cooled below the outsidetemperature. Mode selector control Controls the direction of the airflowto the in...
Page 16 - Operating tips; In humid weather, select; Manual heating and air conditioning system (if equipped)
Operating tips • In humid weather, select before driving. This will help to prevent your windshield from fogging. After a few minutes, select any desiredposition. • To prevent humidity buildup inside the vehicle, don’t drive with theclimate control system in the OFF position. • Don’t put objects und...
Page 18 - -Distributes outside air through the windshield defroster ducts.
Under normal conditions, your vehicle’s climate control system should beleft in any position other than MAX A/C or OFF when the vehicle isparked. This allows the vehicle to “breathe” through the outside air inletduct. • MAX A/C-Uses recirculated air to cool the vehicle. MAX A/C is noisierthan NORM A...
Page 19 - Auxiliary heater and air conditioner (if equipped)
• To prevent humidity buildup inside the vehicle, don’t drive with theclimate control system in the OFF position. • Don’t put objects under the front seat that will interfere with theairflow to the back seats. • Remove any snow, ice or leavesfrom the air intake area (at thebottom of the windshield)....
Page 21 - For information on the hazard flasher control, refer to; TURN SIGNAL CONTROL
POSITIONS OF THE IGNITION 1. ACCESSORY, allows the electricalaccessories such as the radio tooperate while the engine is notrunning. 2. LOCK, locks the steering wheel,automatic transmission gearshiftlever and allows key removal. 3. OFF, shuts off the engine and allaccessories without locking thestee...
Page 22 - Press OFF or
SPEED CONTROL (IF EQUIPPED) To turn speed control on • Press ON. Vehicle speed cannot be controlleduntil the vehicle is traveling at orabove 48 km/h (30 mph). Do not use the speed control in heavy traffic or on roads thatare winding, slippery, or unpaved. Do not shift the gearshift lever into N (Neu...
Page 24 - To set a lower set speed
You can accelerate with the accelerator pedal at any time during speedcontrol usage. Releasing the accelerator pedal will return your vehicle tothe previously programmed set speed. To set a lower set speed • Press and hold CST/COAST.Release the control when thedesired speed is reached or • Press and...
Page 25 - To disengage speed control; Depress the brake pedal.; To return to a previously set speed
To disengage speed control • Depress the brake pedal. Disengaging the speed control willnot erase the previouslyprogrammed set speed. Pressing OFF will erase thepreviously programmed set speed. To return to a previously set speed • Press RES/RSM/RESUME. ForRES/RSM/RESUME to operate,the vehicle speed...
Page 26 - Never adjust the steering wheel when the vehicle is moving.; WINDSHIELD WIPER/WASHER CONTROLS
TILT STEERING (IF EQUIPPED) Pull the tilt steering control towardyou to move the steering wheel upor down. Hold the control whileadjusting the wheel to the desiredposition, then release the control. Never adjust the steering wheel when the vehicle is moving. WINDSHIELD WIPER/WASHER CONTROLS Rotate t...
Page 27 - (Overdrive) is the normal drive position for the best fuel economy.; Deactivating overdrive
Push the control on the end of thestalk to activate washer. Push andhold for a longer wash cycle. OVERDRIVE CONTROL Activating overdrive (Overdrive) is the normal drive position for the best fuel economy. The overdrive function allows automatic upshifts to second, third andfourth gear. Deactivating ...
Page 28 - the front door handle is lifted.
INTERIOR LAMPS Cargo and dome lamps Rear cargo lamps equipped with anON/OFF/DOOR control will lightwhen: • the doors are closed and theswitch is in the ON position. • the switch is in the DOORposition and any door is open. • the switch is in the DOORposition and the front doorhandle is lifted. • the...
Page 29 - Press and hold the rocker switches to open and close windows.
POWER WINDOWS (IF EQUIPPED) Press and hold the rocker switches to open and close windows. • Press the top portion of therocker switch to close. • Press the bottom portion of therocker switch to open. POWER DOOR LOCKS (IF EQUIPPED) Press U to unlock all doors and L tolock all doors. U L Controls and ...
Page 30 - Unlocking the doors
POWER SIDE VIEW MIRRORS (IF EQUIPPED) To adjust your mirrors: 1. Select to adjust the left mirror or to adjust the right mirror. 2. Move the control in the directionyou wish to tilt the mirror. 3. Return to the center position to lock mirrors in place. REMOTE ENTRY SYSTEM (IF EQUIPPED) The remote en...
Page 31 - Locking the doors; Press this control to lock all doors.; Sounding a panic alarm; battery weakness due to time and use
Locking the doors Press this control to lock all doors. To confirm all doors are closed andlocked, press the control a secondtime within five seconds. The doorswill lock again, the horn will chirpand the lamps will flash. Sounding a panic alarm Press this control to activate thealarm. To deactivate ...
Page 33 - be set to the OFF position for the illuminated entry
Illuminated entry The interior lamps illuminate when the remote entry system is used tounlock the door(s) or sound the personal alarm. The system automatically turns off after 25 seconds or when the ignitionis turned to the START or ACC position. The dome lamp switch (ifequipped) must not be set to ...
Page 34 - Pull lever up to adjust seatback.
SEATING Front seats Never adjust the driver’s seat or seatback when the vehicle ismoving. Do not pile cargo higher than the seatbacks to avoid injuringpeople in a collision or sudden stop. Always drive and ride with your seatback upright and the lapbelt snug and low across the hips. Lift handle to m...
Page 35 - Adjusting the front power seat (if equipped)
Adjusting the front power seat (if equipped) Never adjust the driver’s seat or seatback when the vehicle ismoving. Do not pile cargo higher than the seatbacks to avoid injuringpeople in a collision or sudden stop. Always drive and ride with your seatback upright and the lapbelt snug and low across t...
Page 37 - during a sudden stop.
Stow the tongue end of thedetachable anchor. 2. Lift and rotate the LH/RH seat latch handles rearward. 3. Lift the LH/RH latch rod hook ends out of the locking holes in thefront strikers. 4. Move the seat rearward and lift the seats rear hooks away from therear strikers prior to lifting the front ho...
Page 38 - Quick release captains chair
Quick release captains chair To remove the seats: 1. Disengage the lap/shoulder beltfrom the seat by inserting a key orsmall screwdriver into the slot in thedetachable anchor and liftingupward. Stow the tongue end of thedetachable anchor. Seating and safety restraints 38
Page 39 - To install the seats:; Pull the seat latch handle downward to lock the seat in position.; SAFETY RESTRAINTS
2. Pull the seat latch handle, thenpull the seat toward the right side ofthe vehicle to disengage four pinsfrom the floor mount. 3. Remove the seat. To install the seats: Check to see that the seat and seatback is latched securely inposition. Keep floor area free of objects that would prevent proper...
Page 40 - injury in a collision.; Combination lap and shoulder belts
Never let a passenger hold a child on his or her lap while thevehicle is moving. The passenger cannot protect the child from injury in a collision. All occupants of the vehicle, including the driver, should alwayswear their safety belts. It is extremely dangerous to ride in a cargo area, inside orou...
Page 41 - Vehicle sensitive mode; When to use the automatic locking mode; When a tight lap/shoulder fit is desired.; Anytime; a child safety seat is installed in the vehicle. Refer to
2. To unfasten, push the red releasebutton and remove the tongue fromthe buckle. The front and rear outboard safety restraints in the vehicle arecombination lap and shoulder belts. The front and rear seat passengeroutboard safety belts have two types of locking modes described below: Vehicle sensiti...
Page 42 - Safety belt buckle pretensioner
How to use the automatic locking mode • Buckle the combination lap andshoulder belt. • Grasp the shoulder portion andpull downward until the entirebelt is extracted. • Allow the belt to retract. As the belt retracts, you will hear a clickingsound. This indicates the safety belt is now in the automat...
Page 43 - Adjusting the lap belt
The safety belt buckle pretensioner is a device which removes excesswebbing from the safety belt system. The safety belt buckle pretensioneruses the same crash sensor system as the air bag supplemental restraintsystem (SRS). When the safety belt buckle pretensioner deploys, thebuckle moves downward,...
Page 45 - Refer to
Conditions of operation If... Then... The driver’s safety belt is notbuckled before the ignition switchis turned to the ON position... The safety belt warning lightilluminates for one to two minutesand the warning chime sounds forfour to eight seconds. The driver’s safety belt is buckledwhile the in...
Page 47 - Children and air bags
Do not place objects or mount equipment on or near the air bagcover on the steering wheel or in front seat areas that may come into contact with a deploying air bag. Failure to follow this instructionmay increase the risk of personal injury in the event of a collision. Do not attempt to service, rep...
Page 48 - If the air bag is inflated,; the air bag will not function again; . If the air bag is not; Determining if the system is operational; Air bag readiness
The air bags inflate and deflaterapidly upon activation. After air bag deployment, it isnormal to notice a smoke-like,powdery residue or smell the burntpropellant. This may consist ofcornstarch, talcum powder(to lubricate the bag) or sodiumcompounds (e.g., baking soda) thatresult from the combustion...
Page 49 - Disposal of air bags and air bag equipped vehicles
section in the Instrumentation chapter. Routine maintenance of the air bag is not required. A difficulty with the system is indicated by one or more of the following: • The readiness light will eitherflash or stay lit. • The readiness light will notilluminate immediately afterignition is turned on. ...
Page 51 - When installing a child safety seat:
A belt-positioning booster should be used if the shoulder belt rests infront of the child’s face or neck, or if the lap belt does not fit snugly onboth thighs, or if the thighs are too short to let the child sit all the wayback on the seat cushion when the lower legs hang over the edge of theseat cu...
Page 55 - Front passenger seating position
Front passenger seating position The front passenger seating position does not require any tetherhardware. The tether can be attached directly to the rear of the frontseat. 1. Position the child safety seat onthe front right-hand passenger seat. 2. Adjust the front right-handpassenger seat full forw...
Page 57 - Rear seating positions
If the tether strap is clippedincorrectly (as shown) the childsafety seat may not be retainedproperly in the event of acollision. 7. Rotate the tether strap clip asshown. 8. Adjust the front right-handpassenger seat to the full rearwardposition. 9. Refer to the instructions in thissection under Inst...
Page 59 - PREPARING TO START YOUR VEHICLE; Starting the engine; Important safety precautions; Starting
PREPARING TO START YOUR VEHICLE Engine starting is controlled by the ignition system. This system meetsall Canadian Interference-Causing Equipment standard requirementsregulating the impulse electrical field strength of radio noise. When starting a fuel-injected engine, avoid pressing the accelerato...
Page 60 - Make sure the headlamps and vehicle accessories are off.
2. Make sure the headlamps and vehicle accessories are off. 3. Make sure the parking brake isset. 4. Make sure the gearshift is in P(Park). 5. Turn the key to 4 (ON) withoutturning the key to 5 (START). HOOD PUSH ON PUSH OFF 1 2 3 4 5 0 10 20 30 40 50 60 70 80 90 100 20 km/h 40 60 80 100 120 140 H L...
Page 61 - If the driver’s safety belt is fastened, the light (; STARTING THE ENGINE
Make sure the corresponding lights illuminate briefly. If a light fails toilluminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the light ( ) will not illuminate. STARTING THE ENGINE 1. Turn the key to 5 (START)without pressing the acceleratorpedal and release as soon as ...
Page 62 - Guarding against exhaust fumes; Have the exhaust and body ventilation systems checked whenever:; Important ventilating information
Guarding against exhaust fumes Although odorless and colorless, carbon monoxide is present in exhaustfumes. Take precautions to avoid its dangerous effects. If you ever smell exhaust fumes of any kind inside your vehicle,have your dealer inspect and fix your vehicle immediately. Do not drive if you ...
Page 63 - The; warning lamp in the instrument cluster illuminates for about; Driving
BRAKES Your brakes are self-adjusting. Refer to the “Service Guide” for scheduledmaintenance. Occasional brake noise is normal and often does not indicate aperformance concern with the vehicle’s brake system. In normaloperation, automotive brake systems may emit occasional or intermittentsqueal or g...
Page 65 - Fuses and relays
The parking brake is not designed to stop a moving vehicle. However, ifthe normal brakes fail, the parking brake can be used to stop yourvehicle in an emergency. Since the parking brake applies only the rearbrakes, the vehicle’s stopping distance will increase greatly and thehandling of your vehicle...
Page 66 - Driving with a 4–speed automatic transmission; Understanding gearshift positions; down, your vehicle may move unexpectedly and injure someone.
If your vehicle gets stuck in mud or snow it may be rocked out byshifting from forward and reverse gears in a steady pattern. Press lightlyon the accelerator in each gear. Do not rock the vehicle for more than a few minutes. Thetransmission and tires may be damaged or the engine mayoverheat. Always ...
Page 67 - Drive; Driving while you tow
(Overdrive) The normal driving position for thebest fuel economy. Transmissionoperates in gears one through four. (Overdrive) can be deactivated by pressing the TransmissionControl Switch (TCS) on the end ofthe gearshift lever. The transmission control indicatorlight (TCIL) (the word OFF) on theend ...
Page 69 - Maximum Trailer Weight; : maximum weight of a trailer the loaded; Trailer Weight Range; : Specified weight range that the trailer must; Calculating the load your vehicle can carry/tow
• Maximum Trailer Weight : maximum weight of a trailer the loaded vehicle (including passengers and cargo) is permitted to tow. It isdetermined by subtracting the weight of the loaded trailer towingvehicle from the GCWR for the towing vehicle. • Trailer Weight Range : Specified weight range that the...
Page 74 - Preparing to tow; Hitches
Your vehicle’s load capacity is designated by weight, not by volume, soyou cannot necessarily use all available space when loading a vehicle. Distribute the load so that only 10 to 15% of the total is on the tongue.Tie down the load so that it does not shift and change the weight on thehitch. Towing...
Page 75 - Speed control may shut off if you are towing on long, steep grades.; Servicing after towing
The braking system of the tow vehicle is rated for operation at theGVWR not GCWR. Trailer lamps Trailer lamps are required on most towed vehicles. Make sure yourtrailer lamps conform to local and Federal regulations. See your dealer ortrailer rental agency for proper instructions and equipment for h...
Page 76 - Trailer towing tips; Allow more distance for stopping with a trailer attached.; Launching or retrieving a boat; When backing down a ramp during boat launching or retrieval,; FUEL CONSUMPTION; Fuel economy can be improved by avoiding:
Trailer towing tips • Practice turning, stopping and backing up in an area before starting ona trip to get the feel of the vehicle trailer combination. When turning,make wider turns so the trailer wheels will clear curbs and otherobstacles. • Allow more distance for stopping with a trailer attached....
Page 77 - Turn the ignition to the OFF position.; Roadside emergencies
HAZARD LIGHTS CONTROL Use only in an emergency to warn traffic of vehicle breakdown,approaching danger, etc. The hazard flashers can be operated when theignition is off. • The hazard lights control islocated on top of the steeringcolumn. • Depress hazard lights control toactivate all hazard flashers...
Page 79 - Standard fuse amperage rating and color; Fuse rating
FUSES AND RELAYS Fuses If electrical components in thevehicle are not working, a fuse mayhave blown. Blown fuses areidentified by a broken wire withinthe fuse. Check the appropriatefuses before replacing any electricalcomponents. Always replace a fuse with one that has the specified amperagerating. ...
Page 80 - The fuses are coded as follows.; Location
To remove a fuse use the fuse puller tool provided on the fuse panelcover. The fuses are coded as follows. Fuse/Relay Location Fuse Amp Rating Description 1 20A RABS/4WABS Module 2 15A Brake Warning Diode/Resistor, InstrumentCluster, Warning Chime, 4WABS Relay,Warning Indicators 3 15A Main Light Swi...
Page 85 - To remove the spare tire:; Stow aluminum wheels with valve stem facing down.; Install the retainer through the wheel center.
CHANGING THE TIRES If you get a flat tire while driving, do not apply the brake heavily.Instead, gradually decrease your speed. Hold the steering wheel firmlyand slowly move to a safe place on the side of the road. Spare tire information The spare tire for your vehicle is stowed under the rear of yo...
Page 86 - Never run the engine with one wheel off the ground.; Tire change procedure; Preparing to change the tire
3. Raise the tire by turning thewrench or handle clockwise.Continue until the lift mechanism“clicks.” 4. Check that the tire is tightlyseated under the vehicle by pushingagainst the tire. Retighten asnecessary. 5. Replace the access cover,anti-theft bracket and thumb screw. Use finger pressure only ...
Page 88 - Replacing the tire; Position the jack to raise the front or rear wheel.; Rear axle jacking points:; All models except E-Super Duty
Replacing the tire 1. Assemble the jack handle sections together and lock into jack. Use thejack handle to slide the jack under the vehicle. To lessen the risk of personal injury, do not put any part of yourbody under the vehicle while changing a tire. Do not start the engine when your vehicle is on...
Page 89 - Front axle jacking points:; All models
• E-Super Duty Front axle jacking points: • All models Place the jack under the pin on thefront axle. 3. Turn the jack handle clockwise until the wheel is completely off theground. 4. Remove the lug nuts with the lug nut wrench. 5. Replace the flat tire with the spare tire. If your vehicle has dual ...
Page 91 - Also see the label on the battery.; do not; touch. Set the parking brake on both vehicles
Model Bolt Size Wheel Lug nut Torque* N • M Ft-Lb E-150 1/2-20 135 100 E-250, E-350 andE-Super Duty 9/16-18 190 140 * Torque specifications are for nut and bolt threads free of dirt andrust. Do not use oil or grease on threads. Use only Ford recommendedreplacement fasteners. JUMP STARTING YOUR VEHIC...
Page 92 - Connecting the jumper cables; explosion of the gases that surround the battery.
Connecting the jumper cables 1. Position the vehicles so that theydo not touch one another. 2. Switch off the engine. Switch offany unnecessary electricalequipment. 3. Connect the positive (+) terminalof the discharged battery (1) to thepositive (+) terminal of the boosterbattery (2). 4. Connect one...
Page 93 - Jump starting; Start the engine of the vehicle with the discharged battery.; Removing the jumper cables
Jump starting 1. Start the booster vehicle and run the engine at moderately increasedspeed. 2. Start the engine of the vehicle with the discharged battery. 3. Once the engine has been started, run both vehicles for a furtherthree minutes before disconnecting the leads. Removing the jumper cables 1. ...
Page 94 - WRECKER TOWING
WRECKER TOWING If you need to have your vehicle towed, contact a professional towingservice or, if you are a member, your roadside assistance center. It isrecommended that your vehicle be towed with a wheel lift or flatbedequipment. When calling for a tow truck, tell the operator what kind of vehicl...
Page 95 - SERVICE RECOMMENDATIONS; To help you service your vehicle:; PRECAUTIONS WHEN SERVICING YOUR VEHICLE; Be especially careful when inspecting or servicing your vehicle.; Working with the engine off; Turn off the engine and remove the key.; Maintenance and care
SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easylocation. • We provide a “Service Guide” which makes tracking routine serviceeasy. If your vehicle requires professional service, your dealership can providenecessary parts...
Page 98 - If the oil level is; between the MIN and MAX marks; the oil level is
• 4.6L V8 engine 6. Wipe the indicator clean. Insert the indicator fully, then remove itagain. • If the oil level is between the MIN and MAX marks the oil level is acceptable. DO NOT ADD OIL. • If the oil level is below the MINmark, add enough oil to raise thelevel within the MIN-MAX range. • Oil le...
Page 99 - Adding engine oil; Checking the engine; Changing the engine oil and filter; Look for this certification mark.
Adding engine oil 1. Check the engine oil. For instructions, refer to Checking the engine oil in this chapter. 2. If the fluid level is not within the normal range, add only certifiedengine oil of the preferred viscosity. Add engine oil through the oil fillercap. Remove the filler cap and use a funn...
Page 100 - Lubricant specifications
Ford production and aftermarket (Motorcraft) oil filters are designed foradded engine protection and long life. If a replacement oil filter is usedthat does not meet Ford material and design specifications, startupengine noises or knock may be experienced. It is recommended you use the appropriate M...
Page 101 - Precautions when
WINDSHIELD WASHER FLUID Checking and adding washer fluid Check the washer fluid wheneveryou stop for fuel. The reservoir ishighlighted with a symbol. If the level is low, add enough fluidto fill the reservoir. In very coldweather, do not fill the reservoir allthe way. Do not put engine coolant in th...
Page 102 - Adding engine coolant; Before you remove the cap, turn the engine off and let it cool.
maintenance, refer to Adding engine coolant in this chapter. Automotive fluids are not interchangeable; do not use engine coolant,antifreeze or windshield washer fluid outside of its specified function andvehicle location. Adding engine coolant Do not put engine coolant in the container for the wind...
Page 103 - Recycled engine coolant; Always dispose of used automotive fluids in a responsible manner.; Coolant refill capacity; Refill capacities; Severe winter climate
Do not use alcohol or methanol antifreeze or any engine coolants mixedwith alcohol or methanol antifreeze. Do not use supplemental coolantadditives in your vehicle. These additives may harm your engine coolingsystem. The use of an improper coolant may void your warranty of yourvehicle’s engine cooli...
Page 104 - How fail-safe cooling works; and the service engine soon lights will; When fail-safe mode is activated; Pull off the road as soon as possible.
How fail-safe cooling works If the engine overheats, the enginewill automatically switch toalternating cylinder operation. Eachdisabled cylinder acts as an airpump and cools the engine. When this occurs, the engine coolant temperature gauge will move intothe red area, the , and the service engine so...
Page 105 - CHECKING AND ADDING POWER STEERING FLUID
CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid atleast twice a year. If adding fluid isnecessary, use only MERCON t ATF. 1. Start the engine and let it run until it reaches normal operatingtemperature (the engine coolant temperature gauge will be near thecenter of the NORMAL...
Page 107 - DRIVELINE UNIVERSAL JOINT AND SLIP YOKE; P R N D 2 1
2. With the parking brake engagedand your foot on the brake pedal,start the engine and move thegearshift lever through all of thegear ranges. Allow sufficient timefor each gear to engage. 3. Latch the gearshift lever in P (Park) and leave the engine running. 4. Remove the dipstick, wiping it clean w...
Page 108 - BATTERY; Let the engine idle for at least one minute.
BATTERY Your vehicle may be equipped with aSuperstart maintenance-free battery.If the original equipment batteryneeds replacing, it may be replacedwith a low-maintenance battery. Thelow-maintenance battery normallydoes not require additional waterduring its life of service. However,for severe usage ...
Page 109 - Disconnecting dual batteries (if equipped); The primary battery is located under the hood.
3. The relearning process will automatically complete as you drive thevehicle. • If you do not allow the engine to relearn its idle, the idle quality ofyour vehicle may be adversely affected until the idle is eventuallyrelearned. • If the battery has been disconnected or a new battery has beeninstal...
Page 110 - Gasoline engines; Remove the ground bolt.
Gasoline engines Disconnect: 1. Disconnect the primary batteryground cable. 2. Disconnect the auxiliary batteryframe ground. Remove the ground bolt. Pull the cable away from the frameand make sure that the cable doesnot contact the frame. Connect: 1. Reconnect the auxiliary batteryframe ground. Main...
Page 111 - Diesel engines
2. Reconnect the primary batteryground cable. Diesel engines Disconnect: Secondary positive cable remains energized after disconnection.make sure the tool does not contact any ground surface. 1. Disconnect the secondary positivecable from the primary batteryterminal. 2. Wrap the secondary positive c...
Page 113 - To replace the wiper blades:
WINDSHIELD WIPER BLADES Check the wiper blades at least twice a year or when they seem lesseffective. Substances such as tree sap and some hot wax treatments usedby commercial car washes reduce the effectiveness of wiper blades. Checking the wiper blades If the wiper blades do not wipe properly, cle...
Page 115 - Use an accurate tire pressure gauge.; Tire rotation
Temperature A B C The temperature grades are A (the highest), B, and C, representing thetire’s resistance to the generation of heat and its ability to dissipate heatwhen tested under controlled conditions on a specified indoor laboratorytest wheel. Sustained high temperature can cause the material o...
Page 117 - Follow these guidelines when using snow tires and chains:
Replacing the tires Replace the tires when the wearband is visible through the tiretreads. Failure to follow these precautions may adversely affect thehandling of the vehicle and make it easier to lose control and roll over. Tires that are larger or smaller than your vehicle’s original tires may als...
Page 118 - completely removing the cap.
• Do not use tire chains on aluminum wheels. Chains may chip thewheels. • Remove the tire chains when they are no longer needed. Do not usetire chains on dry roads. • The suspension insulation and bumpers will help prevent vehicledamage. Do not remove these components from your vehicle whenusing sno...
Page 120 - Calculating fuel economy; To accurately calculate your vehicle’s fuel economy:
Fuel quality If you are experiencing starting, rough idle or hesitation driveabilityproblems during a cold start, try a different brand of “Regular” gasoline.“Premium” gasoline is not recommended (particularly in the UnitedStates) because it may cause these problems to become morepronounced. If the ...
Page 121 - EMISSION CONTROL SYSTEM
4. Use one of the following equations to calculate fuel economy. Liters used x 100 4 Total kilometers traveled Total miles traveled 4 Total gallons used Keep a record for at least one month. This will provide an accurateestimate of the vehicle’s fuel economy. EMISSION CONTROL SYSTEM Your vehicle is ...
Page 122 - Warning Lights and Chimes; EXTERIOR BULBS
Do not make any unauthorized changes to your vehicle or engine. Bylaw, vehicle owners and anyone who manufactures, repairs, services,sells, leases, trades vehicles, or supervises a fleet of vehicles are notpermitted to intentionally remove an emission control device or preventit from working. Inform...
Page 124 - To install the new bulb:; REPLACING THE INTERIOR BULBS; Check the operation of the following interior bulbs frequently:
6. Remove the bulb retaining ring byrotating it counterclockwise (whenviewed from the rear) about aneighth of a turn to free it from thebulb socket, and by sliding the ringoff the plastic base. Keep the ringbecause it will be used again toretain the new bulb. 7. Remove the old bulb from its socket b...
Page 125 - License plate lamps; AIMING THE HEADLAMPS
USING THE RIGHT BULBS Function Number of bulbs Trade number Headlamps (low series) 2 H6054 Headlamps (high series) 2 9007 Park lamp and turn signal (front) 2 3157 NAK Back-up lamps 2 3156 K License plate lamps 1 186 Stop/tail/side marker lamp 2 3357 K Turn lamp (rear) 2 3156 K High-mount brakelamp 2...
Page 126 - Washing your vehicle; After washing, apply the brakes several times to dry them.; Waxing your vehicle
Washing your vehicle Wash your vehicle regularly withcold or lukewarm water. Never usestrong detergents or soap. If yourvehicle is particularly dirty, use aquality car wash detergent. Alwaysuse a clean sponge, washing gloveor similar device and plenty of waterfor best results. To avoid spots,avoid w...
Page 129 - Capacities and specifications
MOTORCRAFT PART NUMBERS Component 4.2L V6engine 4.6L V8engine 5.4L V8engine 6.8L V10engine Air filter FA-1632 FA-1632 FA-1632 FA-1632 Battery(standard) BXT-65-650 BXT-65-650 BXT-65-650 BXT-65-650 Battery (optional) BXT-65-750 BXT-65-750 BXT-65-750 BXT-65-750 Battery (auxilary) BH-65DC BH-65DC BH-65D...
Page 130 - Rear axle
Fluid Ford PartName Application Capacity Rear axle 1 Refer tofootnote 4 Ford 8.8/9.75inchconventional andTraction-Lok 2.6-2.7L(5.5-5.8 pints) 1 Dana 9.75 inch(M60-IU) 3.0L(6.3 pints) 2 Dana 10.5 inch(M70-2U) 3.1L(6.6 pints) 2 Dana 10.5 inch(M70-1HD) 3.5L(7.5 pints) 2 Dana 11.25 inch(model 80) 3.5L(7...
Page 131 - Transmission
Fluid Ford PartName Application Capacity Transmission 3 MotorcraftMERCON t V ATF Automatic(4R70W) 13.1L(13.9 quarts) MotorcraftMERCON t ATF Automatic(E4OD) 15.0L(15.9 quarts) Windshieldwasher fluid Ultra-ClearWindshieldWasherConcentrate All Fill to line onreservoir If your vehicle’s rear axle is fil...
Page 133 - MERCON
Item Ford part name Ford partnumber Fordspecification Parking brakeassembly(E-SuperDuty) MotorcraftMERCON t AutomaticTransmission Fluid XT-2-QDX MERCON t FordconventionalandTraction-Lokaxles 1 Motorcraft SAE75W140 HighPerformanceSynthetic rear axlelubricant F1TZ-19580-B WSL-M2C192-A Danaconventional...
Page 137 - Cutaway/commercial stripped chassis models; Refer to Body Builder for specifications; VEHICLE IDENTIFICATION NUMBER
Cutaway/commercial stripped chassis models E-250 E-350 E-Super Duty (1) Overallheight Refer to Body Builder for specifications (2) Trackfront/rear 1 762.8 mm(69.4 in)1 701.8 mm(67.0 in) 1 762.8 mm(69.4 in.)/SRW 1701.8 mm (67.0 in.),DRW 1 859.3 mm(73.2 in.) 1 762.8 mm(69.4 in.)/1973.6 mm(77.7 in.) (3...
Page 138 - Incomplete vehicles
• On the safety compliancecertification label. This label isrequired by the National HighwayTraffic Safety Administration andis made of special material. If it istampered with, it will bedestroyed or a destructionpattern will appear. Incomplete vehicles On completed derivations of incomplete vehicle...
Page 139 - Reporting safety defects
REPORTING SAFETY DEFECTS (U.S. ONLY) If you believe that your vehicle hasa defect that could cause a crash, orcould cause injury or death, youshould immediately inform theNational Highway Traffic SafetyAdministration (NHTSA) in additionto notifying Ford Motor Company. If NHTSA receives similar compl...
Page 140 - Index
Aiming headlamps ....................125Air bag supplementalrestraint system ..........................46 and child safety seats ..............47description ................................46disposal ......................................49indicator light ...........................48passenger air b...
Page 144 - Fuel information; Unleaded only - 87 octane; Fuel tank capacity; Fuel filler location; Left rear of vehicle; Filling station information
Fuel information Unleaded only - 87 octane Fuel tank capacity Refer to Refill capacities in the Capacities and specifications chapter. Engine oilspecifications Use only oil displaying the AmericanPetroleum Institute Certification Mark SAE5W-30 Tire size andpressure See Safety Compliance Certificatio...