Page 2 - Table of Contents; REVIEW COPY
Seating and Safety Restraints 112 Seating 112 Safety restraints 122 Air bags 135 Child restraints 143 Tires, Wheels and Loading 156 Tire Information 159 Tire Inflation 160 Changing tires 164 Lug Nut Torque 172 Tire Pressure Monitoring System (TPMS) 182 Vehicle loading 187 Trailer towing 193 Recreati...
Page 3 - Copyright © 2004 Ford Motor Company
Cleaning 262 Maintenance and Specifications 268 Engine compartment 270 Engine oil 273 Battery 278 Fuel information 286 Air filter(s) 299 Part numbers 301 Refill capacities 302 Lubricant specifications 304 Accessories 310 Index 313 All rights reserved. Reproduction by any means, electronic or mechani...
Page 4 - Owner’s Guide; SAFETY AND ENVIRONMENT PROTECTION; Introduction
CALIFORNIA Proposition 65 Warning WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or otherreproductive harm. In addition, certain fluids contained in vehicles andcertain pro...
Page 6 - Seating and Safety Restraints; NEVER; Event Data Recording
Please read the section Supplemental restraint system (SRS) in the Seating and Safety Restraints chapter. Failure to follow the specific warnings and instructions could result in personal injury. Front seat mounted rear-facing child or infant seats should NEVER be placed in front of an active passen...
Page 7 - Notice to owners of pickup trucks and utility type vehicles; Be sure to read; Using your vehicle with a snowplow; Your vehicle is not equipped with a snowplowing package.; Using your vehicle as an ambulance; therefore, a supplement has been supplied that; Refer to this
Notice to owners of pickup trucks and utility type vehicles Utility vehicles have a significantly higher rollover rate thanother types of vehicles. Before you drive your vehicle, please read this Owner’s Guide carefully.Your vehicle is not a passenger car. As with other vehicles of this type,failure...
Page 8 - Vehicle Symbol Glossary
These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner’s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat InstallationWarning Child Seat LowerAnchor Child Seat TetherAnchor Brake System Anti-Lock Brake System Brake Fluid -No...
Page 10 - Instrument Cluster
WARNING LIGHTS AND CHIMES Standard instrument cluster Optional instrument cluster Warning lights and gauges can alert you to a vehicle condition that maybecome serious enough to cause expensive repairs. A warning light mayilluminate when a problem exists with one of your vehicle’s functions.Many lig...
Page 11 - Brake system warning light:; To; SERVICE; CHECK
Service engine soon: The Service engine soon indicator light illuminates when the ignition is firstturned to the ON position to checkthe bulb. Solid illumination after the engine is started indicates the OnBoard Diagnostics System (OBD-II) has detected a malfunction. Refer to On board diagnostics (O...
Page 12 - ABS
Anti-lock brake system: If the ABS light stays illuminated orcontinues to flash, a malfunction hasbeen detected, have the systemserviced immediately. Normalbraking is still functional unless the brake warning light also isilluminated. Air bag readiness: If this light fails to illuminate when ignitio...
Page 13 - DOOR; OFF
Low tire warning (if equippedwith the Tire PressureMonitoring System): Illuminates when your tire pressure is low. Ifthe light remains on at start up orwhile driving, the tire pressure should be checked. Refer to Inspecting and Inflating Your Tires in the Tires, Wheels and Loading chapter. When the ...
Page 14 - HIGH
Four wheel drive high (ifequipped): Illuminates when four-wheel drive high is engaged. Speed control: Illuminates when the speed control is activated. Turnsoff when the speed control systemis deactivated. Turn signal: Illuminates when the left or right turn signal or thehazard lights are turned on. ...
Page 15 - Indicates the
GAUGES Standard instrument cluster gauges Optional instrument cluster gauges Speedometer: Indicates the current vehicle speed. REVIEW COPY 2005 Explorer (exp) , Owners Guide (post-2002-fmt) (own2002) , Market: USA_English (fus) Instrument Cluster 15
Page 17 - Filling the tank
Tachometer: Indicates the engine speed in revolutions per minute.Driving with your tachometerpointer continuously at the top ofthe scale may damage the engine. Battery voltage gauge: Indicates the battery voltage when theignition is in the ON position. If thepointer moves and stays outside thenormal...
Page 18 - Entertainment Systems
AM/FM STEREO / SINGLE CD RADIO (IF EQUIPPED) 1. Balance: Press / to shift sound to the left/right speakers. 2. Fade: Press / to shift sound to the front/rear speakers. 3. SCN (Scan): Press to hear a brief sampling of all listenablestations or CD tracks. Press again tostop. 4. CLK: To set the hour, p...
Page 19 - Tune
To set the minute, press and hold CLK and press TUNE to decreaseor increase the minutes. 5. EJ (eject): Press to eject a CD. 6. COMP (Compression): In CD mode, press to bring louder andsofter levels into more comfortablelistening level. The compression icon (c) will appear in the display. 7. Shuffle...
Page 20 - CD
14. CD : Press to enter CD mode or to play a CD already loaded into thesystem. 15. AM/FM: Press to choose a frequency band in radio mode. 16. Bass: Press / to increase/decrease the bass output. 17. Treble: Press / to increase/decrease the treble output. 18. CD slot: Insert a CD printed side up. CD u...
Page 23 - Traffic information is not available in most
Traffic: Allows you to hear traffic broadcasts. With the feature ON, press SEEK or SCAN to find a station broadcasting a traffic report (if it isbroadcasting RDS data). Traffic information is not available in most U.S. markets . FIND Program type: Allows you to search RDS-equipped stations for a cer...
Page 24 - Speed sensitive volume:
12. AM/FM: Press to select AM/FM frequency band. Autoset: Allows you to set the strongest local radio stations without losing your original manually setpreset stations for AM/FM1/FM2 . Press and momentarily hold AM/FM.AUTOSET will be shown. When the six strongest stations are filled, thestation stor...
Page 27 - Memory preset buttons:
CD: Press to start CD play. With the dual media audio, press CD totoggle between single CD and CDchanger play (if equipped). 7. Mute: Press to MUTE playing media; press again to return to theplaying media. 8. Auto: Press to set first six strongest stations (if available) intoAM, FM1 or FM2 memory bu...
Page 28 - Dolby
12. Shuffle (CD): Press to play tracks in random order. Press againto disable. 13. Compression (CD): Press to bring soft and loud passagestogether for a more consistentlistening level. A small “c” willappear in the display to indicate that compression is enabled. Press againto disable. 14. Dolby 威 n...
Page 32 - Dealer installed
Speed sensitive volume: Press MENU until SPEED VOL X appears in the display. Then press SEL to increase ( ) or decrease ( ) the volume setting. The level will appear in the display.Radio volume changes automatically and slightly with vehicle speed tocompensate for road and wind noise. Recommended le...
Page 33 - COMP
17. BAND: Press to toggle between AM/FM1/FM2 frequency band. 18. Memory presets: To set a station: Select frequency band; tuneto a station, press and hold a presetbutton until sound returns. 19. Power/volume: Press to turn ON/OFF; turn to increase ordecrease volume levels. 20. CD: Press to enter CD ...
Page 37 - FOLDER
Fade: Press FADE; then press SEL / to shift sound to the rear/front speakers. 10. SHUFFLE: Plays CD/MP3 tracks in random order when active(ON). Press to show shuffle status.Press again to toggle status. 11. TEXT/SEL: The filename, song title, artist or album text may beviewed while playing an MP3sel...
Page 40 - Dealer
message display its corresponding text indicator (Fi, So, Ar, or AL) isshown in the elapsed time display. Press TEXT to scroll through the textfields. The display will scroll all of the text in the current field beforechanging to the next field. (TEXT must be pressed within 3 seconds ofthe previous ...
Page 44 - FAMILY ENTERTAINMENT SYSTEM (IF EQUIPPED); DVD Supplement Guide; RADIO FREQUENCIES; There are three factors that can affect radio reception:
CAT: CAT is only available when equipped with Satellite Radio. Your Audiophile radio comes equipped with Satellite ready capability. The kitto enable Satellite reception is available through your dealer. DetailedSatellite instructions are included with the dealer installed kit. Dealer installed sate...
Page 45 - AUDIO SYSTEM WARRANTY AND SERVICE; Warranty Guide
• Allow tapes which have been subjected to extreme heat, humidity orcold to reach a moderate temperature before playing. • Clean the cassette player head with a cassette cleaning cartridge after10–12 hours of play to maintain good sound/operation. Don’t: • Expose tapes to direct sunlight, extreme hu...
Page 46 - Climate Controls
MANUAL HEATING AND AIR CONDITIONING SYSTEM(IF EQUIPPED) 1. Temperature selection: Controls the temperature of theairflow in the vehicle. 2. Air flow selections: Controls the direction of the airflow in thevehicle. See the following for a briefdescription on each control. MAX A/C: Uses recirculated a...
Page 48 - Recirculation control:; Cools; Passenger side temperature; Controls the temperature; Rear defrost control:; Removes
Dual Automatic Temperature Control (DATC) system (if equipped) 1. A/C control: Uses outside air to cool the vehicle. Press to turn on/offin all modes except or . 2. Recirculation control: Cools the vehicle more quickly byrecirculating the cabin air instead ofusing outside air and helps prevent unple...
Page 50 - Operating tips; For maximum cooling performance:
Operating tips • To reduce fog build up on the windshield during humid weather, placethe air flow selector in the position. • To reduce humidity build up inside the vehicle, do not drive with theair flow selector in the OFF or with recirculated air engaged. • Do not put objects under the front seats...
Page 51 - Front auxiliary controls:
Front auxiliary controls: 1. Temperature control: Determines temperature level. If the main climate control system is cooling in MAX A/C or mode, the auxiliary controls will not function as the entire vehicle will operate at afull cool temperature. 2. Mode selector: Press to select air flow directio...
Page 52 - Floor console climate controls (if equipped); REAR WINDOW DEFROSTER
1. Temperature control: Determines temperature levels. Ifthe main climate control system iscooling in MAX A/C or mode, the auxiliary controls will notfunction as the entire vehicle willoperate at a full cool temperature. 2. Mode selector: Press to select between air flow to (Floor) or (Panel). Direc...
Page 53 - HEADLAMP CONTROL; Lights
HEADLAMP CONTROL Turns the lamps off. Turns on the parking lamps, instrument panel lamps, licenseplate lamps and tail lamps. Turns the headlamps on. Autolamp system(if equipped) The autolamp system sets theheadlamps to turn on and offautomatically. The autolamp control,located on the headlamp contro...
Page 54 - High beams; Rotate up to brighten.
• the headlamp control is in the or position • the parking brake must be disengaged. Always remember to turn on your headlamps at dusk or duringinclement weather. The Daytime Running Light (DRL) System does not activate your tail lamps and generally may not provideadequate lighting during these cond...
Page 55 - To adjust the headlamps:
• Rotate to full down position (past detent) to turn off the interiorlamps and will also disable the illuminated entry feature. AIMING THE HEADLAMPS The headlamps on your vehicle are properly aimed before leaving theassembly plant. If your vehicle is involved in an accident or if you haveproblems fi...
Page 56 - Use a 4 mm socket or box; TURN SIGNAL CONTROL; The dome lamp lights when:
5. Locate the vertical adjuster foreach headlamp. Adjust the aim byturning the adjuster control eitherclockwise (to adjust down) orcounterclockwise (to adjust up). Note: Use a 4 mm socket or box wrench to turn the vertical adjustercontrol. 6. Horizontal aiming is not requiredfor this vehicle and isn...
Page 57 - Check the operation of all the bulbs frequently.; Replacing the interior bulbs
Cargo/reading lamps The dome portion of the lamp orthe center light can be turned onwhen the headlamp control isrotated fully up or when a door isopened. With the ignition in the ACC or ON position, the rear dome lamp can beturned ON or OFF by sliding the control. BULBS Replacing exterior bulbs Chec...
Page 59 - Replacing headlamp bulbs; Do not touch the glass of a halogen bulb.
Replacing headlamp bulbs Do not touch the glass of a halogen bulb. 1. Turn off the headlamps and openthe hood. 2. Pry up the two retainer pins untilthey stop to release the headlampassembly from the vehicle, then pullheadlamp forward. 3. Disconnect the electricalconnector by pushing the center taban...
Page 60 - Replacing front parking lamp/turn signal/sidemarker bulbs
Replacing front parking lamp/turn signal/sidemarker bulbs 1. Turn off the headlamp switch tooff. 2. Remove headlamp screw from thebulb assembly. 3. Disengage lamp assembly. 4. Rotate the bulb socketcounterclockwise and remove itfrom the lamp assembly. 5. Pull the bulb straight out of thesocket. Reve...
Page 62 - Rotate the end; Speed dependent wipers:; When; Rear window wiper/washer controls; OFF — Rear wiper and washer off.; Driver Controls
MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you toincrease the speed of the wipers;rotate towards you to decrease thespeed of the wipers. Speed dependent wipers: When the wiper control is on, the speed ofthe wipers will automatically adjustwith the vehicle speed. T...
Page 63 - Changing the wiper blades; Window and wiper; TILT STEERING COLUMN
Changing the wiper blades 1. Pull the wiper arm away from thevehicle. Turn the blade at an anglefrom the wiper arm. Push the lockpin manually to release the bladeand pull the wiper blade downtoward the windshield to remove itfrom the arm. 2. Attach the new wiper to thewiper arm and press it into pla...
Page 65 - Rear center console features (if equipped); The rear center console incorporates the following features:
A driver’s first responsibility is the safe operation of the vehicle.The most important thing you can do to prevent a crash is to avoid distractions and pay attention to the road. Wait until it is safe tooperate Mobile Communications Equipment. Rear center console features (if equipped) The rear cen...
Page 67 - Lift the mirror cover to turn on the visor mirror lamps.; Type A; To stow the visor back into
Illuminated visor mirror (if equipped) Lift the mirror cover to turn on the visor mirror lamps. Type A Type B Slide on rod feature Rotate the visor towards the sidewindow and extend it rearward foradditional sunlight coverage. Note: To stow the visor back into the headliner, visor must beretracted b...
Page 68 - Always keep the power point caps closed when not being used.; POWER WINDOWS; the proximity of the window openings.
Do not plug electrical accessories into the cigarette lighter socket(if equipped). Always use the power point for accessories. Do not use the power point for operating the cigarette lighter element. The maximum power each power point can supply depends on the fuserating. For example: a 20A fuse shou...
Page 69 - To adjust your mirrors:
One touch down Allows the driver’s window to openfully without holding the controldown. Press completely down onAUTO and release quickly. Pressagain to stop. Window lock The window lock feature allows onlythe driver to operate the powerwindows. To lock out all the window controlsexcept for the drive...
Page 74 - Audio control features; Press
Turning off speed control There are two ways to turn off the speed control: • Depress the brake pedal. This will not erase your vehicle’s previouslyset speed. • Press the speed control OFFcontrol. Note: When you turn off the speed control or the ignition, your speedcontrol set speed memory is erased...
Page 75 - Climate control features
In AM, FM1, or FM2 mode: • Press MEM to select presetstations within the selected radioband. In Tape mode: • Press MEM to select the nextselection on the tape. In CD mode: • Press MEM to select the nextselection on the CD. In any mode: • Press VOL + or − to adjustvolume. Climate control features Pre...
Page 77 - HOMELINK; Programming
Do not let children play with the moon roof or leave childrenunattended in the vehicle. They may seriously hurt themselves. HOMELINK 姞 WIRELESS CONTROL SYSTEM (IF EQUIPPED) The HomeLink 威 Wireless Control System, located on the overhead console, provides a convenient way to replace up to three hand-...
Page 79 - Gate Operator & Canadian Programming; “Programming”; every two
7. Press and release the “learn” or “smart” button. (The name and colorof the button may vary by manufacturer.) Note: There are 30 seconds in which to initiate Step eight. 8. Return to the vehicle and firmly press, hold for two seconds andrelease the HomeLink 威 button. Repeat the press/hold/release ...
Page 80 - Do NOT
Operating the HomeLink 姞 Wireless Control System To operate, simply press and releasethe appropriate HomeLink 威 button. Activation will now occur for thetrained product (garage door, gateoperator, security system, entrydoor lock, or home or office lightingetc.). For convenience, thehand-held transmi...
Page 81 - OUTSIDE AIR TEMPERATURE; Dual; Compass; Compass calibration adjustment
ELECTRONIC COMPASS/TEMPERATURE DISPLAY (IF EQUIPPED) OUTSIDE AIR TEMPERATURE The outside temperature display iscontained in the instrument clusterand displays all the time. Ifequipped with the DEATC climatecontrol system, the outsidetemperature will be displayed there.For more information, refer to ...
Page 82 - Locate compass sensor mounted at base of mirror.
Compass zone adjustment 1. Determine which magnetic zoneyou are in for your geographiclocation by referring to the zonemap. 2. Turn ignition to the ON position. 3. Locate compass sensor mountedat base of mirror. 4. Press the button on the top ofthe compass module until ZONEappears in the instrument ...
Page 83 - You may select; Selectable features; Reset
3. Press the button on the top ofthe compass module until ZONEappears in the instrument clusterdisplay. Continue to hold down untilZONE disappears and CAL isdisplayed (approximately eightseconds) and release. 4. Drive the vehicle slowly (less than 5 km/h [3 mph]) in circles untilCAL indicator turns ...
Page 90 - System warnings; Warning display
System warnings System warnings alert you to possible problems or malfunctions in yourvehicle’s operating systems. In the event of a multiple warning situation, the message center willcycle the display to show all warnings by displaying each one for severalseconds. The message center will display th...
Page 93 - CHECK ADVANCETRAC
CHECK ADVANCETRAC 娂 (if equipped). Displayed when the AdvanceTrac 娂 system is not operating properly. If this message is displayed on the message center the AdvanceTrac 娂 system will be partially operable. If this warning stays on while the engine is running,contact your dealer for service as soon a...
Page 94 - After you have done steps 1 through 3,
To reset the oil monitoring system to 100% after each oil change[approximately 5,000 miles (8,000 km) or 180 days] perform thefollowing: 1. Press and release the SETUPcontrol to display “PRESS RESETAT OIL CHANGE”. 2. Press and release the RESETcontrol to display “HOLD RESETTO CONFIRM”. 3. Press and ...
Page 99 - KEYS; SecuriLock; POWER DOOR LOCKS; Locks and Security
KEYS One key operates all the locks and starts the vehicle. Always carry aspare key with you in case of an emergency. Your keys are programmed to your vehicle; using a non-programmed keywill not permit your vehicle to start. If you lose your dealer suppliedkeys, replacement keys are available throug...
Page 100 - Childproof door locks; Move lock control up to engage the childproof lock.; REMOTE ENTRY SYSTEM; structures around the vehicle, or
Childproof door locks • When these locks are set, therear doors cannot be opened fromthe inside. • The rear doors can be openedfrom the outside when the doorsare unlocked. The childproof locks are located onrear edge of each rear door andmust be set separately for eachdoor. Setting the lock for one ...
Page 102 - Activating the memory seat feature
2. Press and release again within three seconds to confirm that all the doors are closed and locked. Note: The doors will lock again, the horn will chirp and the lamps flash once. Note: If any door, the liftgate or the liftgate glass are not closed properly, the horn will make two quick chirps. Open...
Page 103 - Replacing the battery; To replace the battery:
Deactivating the memory seat feature To deactivate this feature: 1. Press the SET control on the driver’s door panel. 2. Within 5 five seconds, press any control on the remote transmitterwhich you would like to deactivate and then press the SET control onthe driver’s door panel. 3. Repeat this proce...
Page 104 - How to reprogram your remote entry transmitters; all remote entry transmitters
Note: Replacement of the battery will not cause the remote transmitter to become deprogrammed from your vehicle. The remote transmittershould operate normally after battery replacement. Replacing lost remote entry transmitters If you would like to have your remote entry transmitter reprogrammedbecau...
Page 107 - Deactivating/activating autolock
To unlock all doors and liftgate, press the 3 • 4 control within five seconds. To open the liftgate window, press the 5 • 6 control within five seconds. To lock all doors, liftgate and liftgate window, press the 7 • 8 and the 9 • 0 at the same time. Note: The driver’s door must be closed. You do not...
Page 108 - horn chirp; Message center procedure
Power door unlock/lock procedure You must complete steps 1-5 within30 seconds or the procedure willhave to be repeated. If theprocedure needs to be repeated,you must wait 30 seconds. 1. Turn the ignition to the 3 (ON)position. 2. Press the power door unlockcontrol three times. 3. Turn the ignition f...
Page 109 - Programming spare keys; Theft indicator
SECURILOCK 姟 PASSIVE ANTI-THEFT SYSTEM SecuriLock 娂 passive anti-theft system is an engine immobilization system. This system is designed to help prevent the engine from beingstarted unless a coded key programmed to your vehicle is used. The use of the wrong type of coded key may lead to a “no-start...
Page 110 - Switching the ignition to the 3 (ON) position with a; coded key; disarms; Replacement keys; You can program your own coded keys to your vehicle.
Automatic arming The vehicle is armed immediatelyafter switching the ignition to the 2(ACCESSORY) position. The theft indicator will flash everytwo seconds when the vehicle isarmed. Automatic disarming Switching the ignition to the 3 (ON) position with a coded key disarms the vehicle. • The theft in...
Page 111 - into the; insert the
Please read and understand theentire procedure before you begin. 1. Insert the first previouslyprogrammed coded key into the ignition. 2. Turn the ignition from the 1 (OFF/LOCK) position to the 3 (ON)position. Keep the ignition in the 3 (ON) position for at least threeseconds, but no more than 10 se...
Page 112 - SEATING; event of a collision.; Adjustable head restraints
SEATING Notes: Reclining the seatback can cause an occupant to slide under theseat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk ofinjury in a collision or sudden stop. Adjustable head restraints Head ...
Page 113 - Push control to lower head restraint.; Adjusting the front manual seat (if equipped); Pull lever up to adjust seatback.
Push control to lower head restraint. Adjusting the front manual seat (if equipped) Never adjust the driver’s seat or seatback when the vehicle ismoving. Always drive and ride with your seatback upright and the lapbelt snug and low across the hips. Lift handle to move seat forward orbackward. Pull l...
Page 115 - To program position three, push buttons 1 and 2 simultaneously.
Press front to raise or lower thefront portion of the seat cushion. Press rear to raise or lower the rearportion of the seat cushion. Press the control to move the seatforward, backward, up or down. Memory seat/adjustable pedals/easy entry-exit feature (if equipped) This system allows automaticposit...
Page 116 - Using the manual lumbar support
A position can only be set or recalled when the transmission gearshift isin P (Park) or N (Neutral). A memory seat position may be programmedat any time. The memory seat positions are also recalled when you press your remoteentry transmitter UNLOCK control. The third position is recalled when both b...
Page 117 - Folding down the 40/20/40 rear seats or bucket seats
Heated seats (if equipped) To operate the heated seats: • Push control located on the seatto activate. • Push again to deactivate. The heated seat icon in the Dual Automatic Temperature Control(DATC) will illuminate when activated. REAR SEATSFolding down the 60/40 rear seats (if equipped) If the rea...
Page 119 - If the seat back is “locked out” and cannot return to the upright
To return the seat to a seatingposition: 1. Push the seat down and latch tothe floor with a moderate amount ofeffort and speed. 2. Make sure the seat is latched tothe floor. 3. Push the handle forward justenough so that the seat back isreleased. 4. Bring the seat back to an upright position. The sea...
Page 122 - Safety restraints; SAFETY RESTRAINTS; Your vehicle’s Personal Safety System consists of:
2. Pull the seat release lever locatedon top of the seatback while liftingthe seatback into the uprightposition. 3. The seatback will latch into place. The third row seat is equipped with combination lap and shoulder beltsin both seating positions. For information on the proper operation of thesafet...
Page 125 - Safety restraints precautions; injury in a collision.
If any of these things happen, even intermittently, have the PersonalSafety System serviced at your dealership or by a qualified technicianimmediately. Unless serviced, the system may not function properly inthe event of a collision. Safety restraints precautions Always drive and ride with your seat...
Page 126 - Energy Management Feature; Workshop Manual; Combination lap and shoulder belts; Front and rear seats
Always transport children 12 years old and under in the backseat and always properly use appropriate child restraints. Safety belts and seats can become hot in a vehicle that has beenclosed up in sunny weather; they could burn a small child. Check seat covers and buckles before you place a child any...
Page 127 - Vehicle sensitive mode; When to use the automatic locking mode; any time; a child safety seat is installed in a
• Front and rear seats All safety restraints in the vehicle are combination lap and shoulderbelts. All of the passenger combination lap and shoulder belts have twotypes of locking modes described below: Vehicle sensitive mode This is the normal retractor mode, which allows free shoulder belt lengtha...
Page 129 - Safety belt pretensioner; When the optional Safety Canopy
After any vehicle collision, the combination lap and shoulder beltsystem at all passenger seating positions must be checked by a qualified technician to verify that the “automatic locking retractor”feature for child seats is still functioning properly, in addition to otherchecks for proper seat belt...
Page 131 - Conditions of operation; BeltMinder
Conditions of operation If... Then... The driver’s safety belt is notbuckled before the ignition switchis turned to the ON position... The safety belt warning lightilluminates 1-2 minutes and thewarning chime sounds 4-8seconds. The driver’s safety belt is buckledwhile the indicator light isilluminat...
Page 132 - in 4 of us will be; Prime time for an accident.
The following are reasons most often given for not wearing safety belts(All statistics based on U.S. data): Reasons given... Consider... “Crashes are rare events” 36700 crashes occur every day. The more we drive, the more we areexposed to “rare” events, even forgood drivers. 1 in 4 of us will be ser...
Page 133 - People; One time disable; MUST
Reasons given... Consider... “I have an air bag” Air bags offer greater protection whenused with safety belts. Frontal airbagsare not designed to inflate in rear andside crashes or rollovers. “I’d rather be thrown clear” Not a good idea. People who are ejected are 40 times more likelyto DIE. Safety ...
Page 134 - Safety belt maintenance
1. Turn the ignition switch to the RUN (or ON) position. (DO NOTSTART THE ENGINE) 2. Wait until the safety belt warning light turns off. (Approximately 1–2minutes) • Steps 3–5 must be completed within 60 seconds or the procedure willhave to be repeated. 3. Buckle then unbuckle the safety belt three ...
Page 135 - AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
a collision be replaced. However, if the collision was minor and aqualified technician finds that the belts do not show damage andcontinue to operate properly, they do not need to be replaced. Safetybelt assemblies not in use during a collision should also be inspected andreplaced if either damage o...
Page 137 - place a rear-facing child; How does the air bag supplemental restraint system work?
Children and air bags Children must always be properlyrestrained. Accident statisticssuggest that children are safer whenproperly restrained in the rearseating positions than in the frontseating position. Failure to followthese instructions may increase therisk of injury in a collision. Air bags can...
Page 138 - Safety canopy
The air bags inflate and deflaterapidly upon activation. After air bagdeployment, it is normal to notice asmoke-like, powdery residue orsmell the burnt propellant. This mayconsist of cornstarch, talcumpowder (to lubricate the bag) orsodium compounds (e.g., bakingsoda) that result from thecombustion ...
Page 139 - and the electrical wiring which connects the components.; Determining if the system is operational; Air bag readiness
• diagnostic module. • and the electrical wiring which connects the components. The diagnostic module monitors its own internal circuits and thesupplemental air bag electrical system wiring (including the impactsensors), the system wiring, the air bag system readiness light, the airbag back up power...
Page 140 - Safety Canopy
Safety Canopy 姟 system (if equipped) Do not place objects ormount equipment on or near the headliner at the siderailthat may come into contact with adeploying Safety Canopy 娂 . Failure to follow these instructions mayincrease the risk of personal injuryin the event of a collision. Do not lean your h...
Page 141 - How does the Safety Canopy
How does the Safety Canopy 姟 system work? The design and development of theSafety Canopy 娂 system included recommended testing proceduresthat were developed by a group ofautomotive safety experts known asthe Side Airbag Technical WorkingGroup. These recommended testingprocedures help reduce the risk...
Page 143 - SAFETY RESTRAINTS FOR CHILDREN; Air bag supplemental restraint system; Important child restraint precautions
Any difficulty with the system is indicated by one or more of thefollowing: • The readiness light (same light as for front air bag system) will eitherflash or stay lit. • The readiness light will not illuminate immediately after ignition isturned on. • A series of five beeps will be heard. The tone ...
Page 145 - Types of booster seats
Booster seats should be used until you can answer YES to ALL of thesequestions: • Can the child sit all the way backagainst the vehicle seat back withknees bent comfortably at theedge of the seat withoutslouching? • Does the lap belt rest low across the hips? • Is the shoulder belt centered on the s...
Page 146 - The importance of shoulder belts; the body and may increase the risk of injury or death in a collision.; SAFETY SEATS FOR CHILDREN
The shoulder belt should cross the chest, resting snugly on the center ofthe shoulder. The lap belt should rest low and snug across the hips,never up high across the stomach. If the booster seat slides on the vehicle seat, placing a rubberized meshsold as shelf or carpet liner under the booster seat...
Page 148 - Air bags can kill or injure a child in a child seat.; place a
Rear-facing child seats or infant carriers should never be placedin the front seats. Installing child safety seats with combination lap and shoulderbelts Air bags can kill or injure a child in a child seat. NEVER place a rear-facing child seat in front of an active air bag. If you must use a forward...
Page 150 - Attaching child safety seats with tether straps
7. Pull the lap belt portion acrossthe child seat toward the buckle andpull up on the shoulder belt whilepushing down with your knee on thechild seat. 8. Allow the safety belt to retract toremove any slack in the belt. 9. Before placing the child in theseat, forcibly move the seat forwardand back to...
Page 156 - NOTICE TO UTILITY VEHICLE AND TRUCK OWNERS; VEHICLE CHARACTERISTICS; Tires, Wheels and Loading
NOTICE TO UTILITY VEHICLE AND TRUCK OWNERS Utility vehicles and trucks handledifferently than passenger cars inthe various driving conditions thatare encountered on streets,highways and off-road. Utilityvehicles and trucks are not designedfor cornering at speeds as high aspassenger cars any more tha...
Page 157 - How your vehicle differs from other vehicles
Power is supplied to all four wheelsthrough a transfer case or powertransfer unit. 4WD vehicles allowyou to select different drive modesas necessary. Information on shiftingprocedures and maintenance can befound in your Owner’s Guide . You should become thoroughly familiarwith this information befor...
Page 162 - blowout; Maximum Permissible Inflation Pressure; is the tire manufactures’
Under-inflation is the most common cause of tire failures andmay result in severe tire cracking, tread separation or ⬙ blowout ⬙ , with unexpected loss of vehicle control and increased risk of injury.Under-inflation increases sidewall flexing and rolling resistance,resulting in heat buildup and inte...
Page 163 - If you overfill the tire, release air by pushing on the metal stem in; TIRE REPLACEMENT REQUIREMENTS
when you get to the pump. It is normal for tires to heat up and the airpressure inside to go up as you drive. Never “bleed” or reduce airpressure when tires are hot.2. Remove the cap from the valve on one tire, then firmly press the tiregauge onto the valve and measure the pressure.3. Add enough air...
Page 164 - CHANGING THE TIRES; Changing tires with TPMS
The installation of replacement tires with steel cord body plies in the tiresidewall may cause malfunction of the Tire Pressure Monitoring System(TPMS), and is not recommended (cord material information is moldedon the tire sidewall). Additionally, if your vehicle was originally equippedwith run-fla...
Page 167 - Spare tire
Tool Location Spare tire Under the vehicle, just in front ofthe rear bumper. The spare tirewinch drive nut is located at therear center of the cargo areaunder a lid. Jack, lug nut wrench, jack handle, wheel chock Behind the rear seat under thecarpeted floor lid in the cargofloor. The tools are locat...
Page 168 - Removing the spare tire
Removing the spare tire Do not use an impact wrench on the winch drive nut. This willdamage the spare tire winch. 1. Open the cover from the carpeting on cargo floor to expose the winchdrive nut. 2. Insert the lug wrench on thewinch drive nut. The wrench will stop moving andforward resistance to tur...
Page 171 - Stowing the flat/spare tire; Failure to follow spare tire stowage instructions may result in
To lessen the risk ofpersonal injury, do not put any part of your body under thevehicle while changing a tire. Donot start the engine when yourvehicle is on the jack. The jack isonly meant for changing the tire. • Never use the front or reardifferential as a jacking point. 5. Remove the lug nuts wit...
Page 172 - WHEEL LUG NUT TORQUE SPECIFICATIONS
increases significantly and the spare tire carrier ratchets or slips whenthe tire is raised to the maximum tightness. Tighten to the best of yourability, to the point where the ratchet/slip occurs, if possible. The sparetire carrier will not allow you to overtighten. If the spare tire carrierratchet...
Page 173 - INFORMATION CONTAINED ON THE TIRE SIDEWALL; Indicates a tire, designated by
When a wheel is installed, always remove any corrosion, dirt andforeign materials present on the mounting surfaces of the wheel and the surface of the front disc brake hub and rotor that contacts thewheel. Installing wheels without correct metal-to-metal contact at thewheel mounting surfaces can cau...
Page 174 - Letter rating
4. R: Indicates a “radial” type tire. 5. 15: Indicates the wheel or rim diameter in inches. If you change your wheel size, you will have to purchase new tires to match the new wheeldiameter. 6. 95: Indicates the tire’s load index. It is an index that relates to how much weight a tire can carry. You ...
Page 176 - Maximum Permissible Inflation Pressure:; Indicates the tire; Load Range/Load Inflation; Indicates the tire’s
13. Maximum Permissible Inflation Pressure: Indicates the tire manufacturers’ maximum permissible pressure and/or the pressure atwhich the maximum load can be carried by the tire. This pressure isnormally higher than the manufacturer’s recommended cold inflationpressure which can be found on either ...
Page 177 - Vehicle
Information on “T” type tires “T” type tires have some additionalinformation beyond those of “P”type tires; these differences aredescribed below: T145/80D16 is an example of a tiresize. Note: The temporary tire size for your vehicle may be different fromthis example. 1. T: Indicates a type of tire, ...
Page 179 - Highway hazards; Tire and wheel alignment
Safety practices Driving habits have a great deal to do with your tire mileage and safety. • Observe posted speed limits • Avoid fast starts, stops and turns • Avoid potholes and objects on the road • Do not run over curbs or hit the tire against a curb when parking If your vehicle is stuck in snow,...
Page 180 - Tire rotation; Scheduled Maintenance Guide
Wheel misalignment in the front or the rear can cause uneven and rapidtreadwear of your tires and should be corrected by a qualified technicianat a Ford or Lincoln/Mercury dealer. Front wheel drive (FWD) vehiclesand those with an independent rear suspension (if equipped) mayrequire alignment of all ...
Page 183 - Understanding your Tire Pressure Monitoring System (TPMS); When your temporary spare tire is installed
The tire pressure should be checked periodically (at least monthly) usingan accurate tire gauge, refer to Inspecting and inflating your tires in this chapter. Understanding your Tire Pressure Monitoring System (TPMS) The Tire Pressure Monitoring System measures pressure in your fourroad tires and se...
Page 184 - Customer Action Required; Solid Warning Light
Low Tire WarningLight Customer Action Required Solid Warning Light 1. Check your tire pressure to ensure they areproperly inflated, refer to Inspecting and inflating your tires in this chapter. Ford recommends the use of a digital or dial typetire pressure gauge rather than a stick typetire pressure...
Page 186 - Inspecting and inflating your tires; USING SNOW TIRES AND TRACTION DEVICES
The Tire Pressure Monitoring System complies with part 15 of the FCCrules and with RS-210 of Industry Canada. Operation is subject to thefollowing two conditions: (1) This device may not cause harmfulinterference, and (2) This device must accept any interference received,including interference that ...
Page 187 - – is the weight of the vehicle including a full tank of; Vehicle Curb Weight; – is the weight of your new vehicle when you; Payload; – is the combined weight of cargo and passengers that the; “THE COMBINED WEIGHT OF OCCUPANTS AND CARGO; for maximum
VEHICLE LOADING – WITH AND WITHOUT A TRAILER This section will guide you in the proper loading of your vehicle and/ortrailer, to keep your loaded vehicle weight within its design ratingcapability, with or without a trailer. Properly loading your vehicle willprovide maximum return of vehicle design p...
Page 189 - Trailer towing
Cargo Weight – includes all weight added to the Base Curb Weight, including cargo and optional equipment. When towing, trailer tongue loador king pin weight is also part of cargo weight. GAW (Gross Axle Weight) – is the total weight placed on each axle (front and rear) – including vehicle curb weigh...
Page 190 - – is the maximum
GVW (Gross Vehicle Weight) – is the Vehicle Curb Weight + cargo + passengers. GVWR (Gross Vehicle WeightRating) – is the maximum allowable weight of the fully loadedvehicle (including all options,equipment, passengers and cargo). The GVWR is shown on theSafety Compliance CertificationLabel located o...
Page 192 - Steps for determining the correct load limit:
Exceeding any vehicle weight rating limitation could result inserious damage to the vehicle and/or personal injury. Steps for determining the correct load limit: 1. Locate the statement “The combined weight of occupants and cargoshould never exceed XXX pounds” on your vehicle’s placard. 2. Determine...
Page 193 - Preparing to drive your vehicle; section in; Calculating the load your vehicle can carry/tow; Use the appropriate maximum GCWR chart (in the; TRAILER TOWING
pounds, the calculation would be: 1400 – (2 x 220) – (12 x 100) =1400 – 440 – 1200 = – 40 pounds; no, you do not have enough cargocapacity to carry that much weight. You will need to reduce the loadweight by at least 240 pounds. If you remove 3-100 pound cementbags, then the load calculation would b...
Page 194 - Engine
Follow these guidelines to ensure safe towing procedure: • Stay within your vehicle’s load limits. • Thoroughly prepare your vehicle for towing. Refer to Preparing to tow in this chapter. • Use extra caution when driving while trailer towing. Refer to Driving while you tow in this chapter. • Service...
Page 196 - Preparing to tow
4x4/AWD Notes: - For high altitude operation, reduce GCW by 2% per 1,000 ft. (300 meters) elevation. For definitions of terms used in this table andinstructions on how to calculate your vehicle load, refer to Vehicle loading in this chapter. Maximum trailer weights shown. The combined weight of the ...
Page 197 - Driving with a 5–speed automatic transmission
Do not connect a trailer’s hydraulic brake system directly to yourvehicle’s brake system. Your vehicle may not have enough braking power and your chances of having a collision greatly increase. The braking system of the tow vehicle is rated for operation at theGVWR not GCWR. Trailer lamps Trailer la...
Page 198 - Trailer towing tips; Allow more distance for stopping with a trailer attached.; Launching or retrieving a boat; When backing down a ramp during boat launching or retrieval:; RECREATIONAL TOWING (ALL WHEELS ON THE GROUND)
Trailer towing tips • Practice turning, stopping and backing up before starting on a trip toget the feel of the vehicle trailer combination. When turning, makewider turns so the trailer wheels will clear curbs and other obstacles. • Allow more distance for stopping with a trailer attached. • If you ...
Page 200 - Before starting the vehicle:; Driving
STARTING Positions of the ignition 1. OFF/LOCK, shuts off the engineand all accessories/locks the steeringwheel, gearshift lever and allows keyremoval. 2. ACC, allows the electricalaccessories such as the radio tooperate while the engine is notrunning. This position also unlocksthe steering wheel. 3...
Page 202 - Choosing the right fuel
Starting the engine 1. Turn the key to 3 (ON) withoutturning the key to 4 (START). Ifthere is difficulty in turning the key,rotate the steering wheel until thekey turns freely. This condition mayoccur when: • the front wheels are turned • a front wheel is against the curb 2. Turn the key to 4 (START...
Page 204 - Brake Assist (if equipped as part of the AdvanceTrac
Refer to Brake system warning light in the Instrument Cluster chapter for information on the brakesystem warning light. Four-wheel anti-lock brake system (ABS) Your vehicle is equipped with an Anti-lock Braking System (ABS). Thissystem helps you maintain steering control during emergency stops bykee...
Page 205 - Parking brake; See your dealer or a qualified service technician.
Parking brake Apply the parking brake wheneverthe vehicle is parked. To set theparking brake, press the parkingbrake pedal down until the pedalstops. The BRAKE warning lamp in theinstrument cluster illuminates andremains illuminated (when theignition is turned ON) until theparking brake is released....
Page 207 - Roll Stability Control System (if equipped)
Driving conditions which may activate AdvanceTrac 娂 include: • Taking a turn too fast. • Maneuvering quickly to avoid an accident, pedestrian or obstacle. • Hitting a patch of ice. • Changing lanes on a snow-rutted road. • Entering a snow-free road from a snow-covered side street, or viceversa. • En...
Page 208 - /Roll Stability Control sensors located in this area.
If a failure is detected in the AdvanceTrac 娂 /Roll Stability Control system, the warning indicator light in the instrument cluster will stay on.If the warning indicator light in the instrument cluster remains on whilethe engine is running, have the system serviced immediately. Pressing the control ...
Page 210 - lower center of gravity. Utility and four-wheel drive vehicles are; not
Vehicles with a higher center of gravity such as utility andfour-wheel drive vehicles handle differently than vehicles with a lower center of gravity. Utility and four-wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any morethan low-slung sports cars are desig...
Page 211 - Return the cover plug to the access hole. Start the vehicle.
2. Locate the access plug to thebrake-shift interlock override. It islocated on the underside of thesteering column. 3. Remove the access plug with aflat head screwdriver (or similartool). 4. Insert a tool (or screwdriver) into the access hole to override thebrake-shift interlock. Apply the brake an...
Page 214 - Forced downshifts; Depress the accelerator to the floor.; If your vehicle gets stuck in mud or snow
• To return to O/D (overdrive mode), press the transmission controlswitch. The O/D OFF lamp will not be illuminated. • O/D (Overdrive) is automatically returned each time the key is turnedoff. 3 (Third) Transmission operates in third gear only. Used for improved traction on slippery roads. Selecting...
Page 215 - detection zone of the RSS system may create false beeps.
REVERSE SENSING SYSTEM (IF EQUIPPED) The Reverse Sensing System (RSS) sounds a tone to warn the driver ofobstacles near the rear bumper when the R (Reverse) is selected and thevehicle is moving at speeds less than 3 mph (5 km/h). The system is noteffective at speeds above 3 mph (5 km/h) and may not ...
Page 217 - Refer; System indicator lights; – momentarily
LIMITED-SLIP AXLE (IF EQUIPPED) This axle provides added traction on slippery surfaces, particularly whenone wheel is on a poor traction surface. Under normal conditions, thelimited slip axle functions like a standard rear axle. Extended use of other than the manufacturer’s specified size tires on a...
Page 218 - Using the Control Trac 4WD system
Using the Control Trac 4WD system 4X4 AUTO - Power to all four wheels; used for normal street and highway driving. 4X4 HIGH (4WD High) - Used for extra traction such as in snow or icy roads or in off-road situations. Not intended for use on dry pavement. 4X4 LOW (4WD Low) - Uses extra gearing to pro...
Page 219 - on; off; indicating the shift is complete.; Driving off-road with truck and utility vehicles
4. Press the desired 4WD position. • If shifting into 4X4 LOW (4WD Low), wait for the 4X4 LOW light inthe instrument cluster to turn on indicating the shift is complete. • If shifting out of 4X4 LOW (4WD Low), wait for the 4X4 LOW light inthe instrument cluster to turn off indicating the shift is co...
Page 220 - If your vehicle gets stuck
If your vehicle goes off the edge of the pavement • If your vehicle goes off the edge of the pavement, slow down, butavoid severe brake application, ease the vehicle back onto thepavement only after reducing your speed. Do not turn the steeringwheel too sharply while returning to the road surface. •...
Page 221 - Parking
turn the steering wheel only as rapidly and as far as required to avoidthe emergency. Excessive steering will result in less vehicle control,not more. Additionally, smooth variations of the accelerator and/orbrake pedal pressure should be utilized if changes in vehicle speed arecalled for. Avoid abr...
Page 223 - Mud and water; Driving through deep water may damage the transmission.; Driving on hilly or sloping terrain; Avoid driving crosswise or turning on steep; A danger lies in losing traction, slipping sideways and
Mud and water If you must drive through highwater, drive slowly. Traction orbrake capability may be limited. When driving through water,determine the depth; avoid waterhigher than the bottom of the hubs(if possible) and proceed slowly. Ifthe ignition system gets wet, the vehicle may stall. Once thro...
Page 224 - Driving on snow and ice
possibly rolling over. Whenever driving on a hill, determine beforehandthe route you will use. Do not drive over the crest of a hill withoutseeing what conditions are on the other side. Do not drive in reverseover a hill without the aid of an observer. When climbing a steep slope or hill,start in a ...
Page 226 - designed for
ALL WHEEL DRIVE (AWD) SYSTEM (IF EQUIPPED) Your vehicle may be equipped with a full-time All Wheel Drive (AWD)transfer case. With the AWD option, power is supplied to all four wheelsall the time with no need to shift between two-wheel drive andfour-wheel drive. For the lubricant specification and re...
Page 232 - DRIVING THROUGH WATER; Wet brakes do not stop the vehicle as quickly as dry brakes.
brake steadily. Do not “pump” the brakes. Refer to the Brakes section of this chapter for additional information on the operation of the anti-lockbrake system. Never drive with chains on the front tires of AWD vehicles without alsoputting them on the rear tires. This could cause the rear to slide an...
Page 233 - Owner Information Guide; Roadside Emergencies
GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford MotorCompany offers a complimentary roadside assistance program. Thisprogram is separate from the New Vehicle Limited Warranty. The serviceis available: • 24–hours, seven days a week • for the New Vehicle Limited...
Page 234 - With extended use, the flasher may run down your battery.; FUEL PUMP SHUT-OFF SWITCH
Canadian customers who require roadside assistance, call1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford MotorCompany will reimburse a reasonable amount. To obtain reimbursementinformation, U.S. Ford or Mercury vehicles customers call1-800-241-3673; Lincoln vehicle custo...
Page 235 - FUSES AND RELAYS
The fuel pump shut-off switch islocated in the passenger’s foot well,by the kick panel. Use the following procedure to reset the fuel pump shut-off switch. 1. Turn the ignition to the OFF position. 2. Check the fuel system for leaks. 3. If no fuel leak is apparent, reset the fuel pump shut-off switc...
Page 236 - Standard fuse amperage rating and color
Note: Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wiredamage and could start a fire. Standard fuse amperage rating and color COLOR Fuse rating Mini fuses Standard fuses Maxi fuses Cartridge maxi fuses 2A Grey Grey...
Page 237 - Passenger compartment fuse panel
Passenger compartment fuse panel The fuse panel is located below theinstrument panel on the driver’sside. To remove a fuse use the fuse puller tool provided on the fuse panel box. 1 6 16 21 26 27 28 29 30 22 23 24 25 17 18 19 20 7 8 9 10 11 12 13 14 15 2 3 4 5 REVIEW COPY 2005 Explorer (exp) , Owner...
Page 239 - Not used
Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 23 15A Not used 24 15A Cigar lighter, OBD II, Neutral tow 25 5A Mode-Temperature actuator forauxiliary climate control, Trailertow battery charge relay coil,TPMS 26 7.5A Reverse park aid, Brake shiftinterlock, IVD switc...
Page 240 - Passenger compartment fuse panel (top side); Description
Passenger compartment fuse panel (top side) These relays are located on the reverse side of the passengercompartment fuse panel. See your dealer or a certified technician forservice of this relay box. Fuse/Relay Location Description Relay 1 Flasher Relay 2 Rear defrost Relay 3 Delayed accessory Rela...
Page 241 - Power distribution box; refilling fluid reservoirs.
Power distribution box The power distribution box islocated in the engine compartment.The power distribution box containshigh-current fuses that protect yourvehicle’s main electrical systemsfrom overloads. Always disconnect the battery before servicing high currentfuses. To reduce risk of electrical...
Page 246 - Two-speed 4x4 motor clockwise; JUMP STARTING YOUR VEHICLE
Auxiliary relay box (Vehicles equipped with 4x4) The relay box is located on the frontright fender well. The relays are coded as follows: Fuse/Relay Location Description Relay 64 Two-speed 4x4 motor clockwise Relay 65 Two-speed 4x4 motor counterclockwise Relay 66 Open JUMP STARTING YOUR VEHICLE The ...
Page 247 - touch. Set the parking brake on; Connecting the jumper cables; In the illustrations,
Preparing your vehicle When the battery is disconnected or a new battery is installed, thetransmission must relearn its shift strategy. As a result, the transmissionmay have firm and/or soft shifts. This operation is considered normal andwill not affect function or durability of the transmission. Ov...
Page 249 - Do not; use fuel lines, engine rocker; Jump starting; Start the engine of the disabled vehicle.
4. Make the final connection of the negative (-) cable to an exposedmetal part of the stalled vehicle’s engine, away from the battery and thecarburetor/fuel injection system. Do not use fuel lines, engine rocker covers or the intake manifold as grounding points. Do not connect the end of the second ...
Page 250 - Removing the jumper cables; Remove the jumper cable from the
Removing the jumper cables Remove the jumper cables in the reverse order that they wereconnected. 1. Remove the jumper cable from the ground metal surface. 2. Remove the jumper cable on the negative (-) connection of thebooster vehicle’s battery. 3. Remove the jumper cable from the positive (+) term...
Page 251 - WRECKER TOWING
4. Remove the jumper cable from the positive (+) terminal of thedisabled vehicle’s battery. After the disabled vehicle has been started and the jumper cablesremoved, allow it to idle for several minutes so the engine computer canrelearn its idle conditions. WRECKER TOWING + – + – REVIEW COPY 2005 Ex...
Page 253 - In the United States:; Customer Assistance
GETTING THE SERVICES YOU NEED At home You must take your Ford vehicle to an authorized Ford dealer forwarranty repairs. While any Ford dealership handling your vehicle linewill provide warranty service, we recommend you return to your sellingdealer who wants to ensure your continued satisfaction. Pl...
Page 255 - The Dispute Settlement Board is:
In the United States, a warranty dispute must be submitted to theDispute Settlement Board before taking action under the Magnuson-MossWarranty Act, or to the extent allowed by state law, before pursuingreplacement or repurchase remedies provided by certain state laws. Thisdispute handling procedure ...
Page 256 - What kinds of cases does the Board review?; a non-Ford dealership; Board membership; The Board consists of:
• available free to owners and lessees of qualifying Ford Motor Companyvehicles. The Dispute Settlement Board may not be available in all states. FordMotor Company reserves the right to change eligibility limitations, modifyprocedures and/or to discontinue this service without notice and withoutincu...
Page 258 - To request a DSB Brochure/Application
Oral presentations If you would like to make an oral presentation, indicate YES to question6 on the application. While it is your right to make an oral presentationbefore the Board, this is not a requirement and the Board will decide thecase whether or not an oral presentation is made. An oral prese...
Page 259 - FORD EXTENDED SERVICE PLAN
UTILIZING THE MEDIATION/ARBITRATION PROGRAM(CANADA ONLY) In those cases where you continue to feel that the efforts by Ford andthe dealer to resolve a factory-related vehicle service concern have beenunsatisfactory, Ford of Canada participates in an impartial third partymediation/arbitration program...
Page 260 - GETTING ASSISTANCE OUTSIDE THE U.S. AND CANADA
If you did not take advantage of the Ford Extended Service Plan at thetime of purchasing your vehicle, you may still be eligible. Since thisinformation is subject to change, please ask your dealer for completedetails about Ford Extended Service Plan coverage options, or visit theFord ESP website at ...
Page 262 - Wash the vehicle first.; Cleaning
WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutralPh shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is availablefrom your dealer. • Never use strong household detergents or soap, such as dish washingor laundry liquid. These products can discolor and s...
Page 263 - PAINT CHIPS; Always read the instructions before using the products.; ALUMINUM WHEELS AND WHEEL COVERS
PAINT CHIPS Your dealer has touch-up paint and sprays to match your vehicle’s color.Take your color code (printed on a sticker in the driver’s door jam) toyour dealer to ensure you get the correct color. • Remove particles such as bird droppings, tree sap, insect deposits, tarspots, road salt and in...
Page 265 - WINDOWS AND WIPER BLADES; Do not use abrasives, as they may cause scratches.; INSTRUMENT PANEL AND CLUSTER LENS
• For routine cleaning, use Motorcraft Detail Wash (ZC-3–A). • If tar or grease spots are present, use Motorcraft Bug and TarRemover (ZC-42). WINDOWS AND WIPER BLADES The windshield, rear and side windows and the wiper blades should becleaned regularly. If the wipers do not wipe properly, substances...
Page 266 - INTERIOR; Remove dust and loose dirt with a vacuum cleaner.; UNDERBODY
• Do not use household or glass cleaners as these may damage thefinish. INTERIOR For fabric, carpets, cloth seats and safety belts: • Remove dust and loose dirt with a vacuum cleaner. • Remove light stains and soil with Motorcraft Extra StrengthUpholstery Cleaner (ZC-41). • If grease or tar is prese...
Page 267 - FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS; Motorcraft Custom Clearcoat Polish (ZC–8–A)
FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS Your Ford, Lincoln or Mercury dealer has many quality products availableto clean your vehicle and protect its finishes. These quality productshave been specifically engineered to fulfill your automotive needs; theyare custom designed to complement the styl...
Page 268 - SERVICE RECOMMENDATIONS; PRECAUTIONS WHEN SERVICING YOUR VEHICLE; Maintenance and Specifications
SERVICE RECOMMENDATIONS • Use the Scheduled Maintenance Guide to track routine service. • Use only recommended fuels, lubricants, fluids and service partsconforming to specifications. • Your dealership can provide parts and service. PRECAUTIONS WHEN SERVICING YOUR VEHICLE • Do not work on a hot engi...
Page 269 - OPENING THE HOOD
OPENING THE HOOD 1. Inside the vehicle, pull the hoodrelease handle located under thebottom left corner of the instrumentpanel. 2. Go to the front of the vehicle and release the auxiliary latch that islocated under the front center of the hood. 3. Lift the hood. REVIEW COPY 2005 Explorer (exp) , Own...
Page 270 - IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 4.0L SOHC V6 engine 1. Engine coolant reservoir 2. Engine oil filler cap 3. Power steering fluid reservoir 4. Brake fluid reservoir 5. Power distribution box 6. Battery 7. Engine oil dipstick 8. Air filter assembly 9. Windshield washer fluid reservoir...
Page 272 - WINDSHIELD WASHER FLUID; Lubricant specifications; Checking and adding washer fluid for the liftgate
WINDSHIELD WASHER FLUID Add fluid to fill the reservoir if thelevel is low. In very cold weather, donot fill the reservoir completely. Only use a washer fluid that meets Ford specification WSB-M8B16–A2.Refer to Lubricant specifications in the Capacities and specifications chapter. State or local reg...
Page 273 - Make sure the vehicle is on level ground.
ENGINE OIL Checking the engine oil Refer to the scheduled maintenance guide for the appropriate intervalsfor checking the engine oil. 1. Make sure the vehicle is on level ground. 2. Turn the engine off and wait a few minutes for the oil to drain into theoil pan. 3. Set the parking brake and ensure t...
Page 274 - If the oil level is; between the MIN and MAX marks,; the oil level is
• 4.6L V8 engine 6. Wipe the indicator clean. Insert the indicator fully, then remove itagain. • If the oil level is between the MIN and MAX marks, the oil level is acceptable, DO NOT ADD OIL. • If the oil level is below the MIN mark, add enough oil to raise the levelwithin the MIN-MAX range . • 4.0...
Page 275 - Put the indicator back in and ensure it is fully seated.; Adding engine oil; Checking the engine
• 4.6L V8 engine • Oil levels above the MAX mark may cause engine damage. Some oilmust be removed from the engine by a service technician. 7. Put the indicator back in and ensure it is fully seated. Adding engine oil 1. Check the engine oil. For instructions, refer to Checking the engine oil in this...
Page 278 - BATTERY
BATTERY Your vehicle is equipped with aMotorcraft maintenance-free batterywhich normally does not requireadditional water during its life ofservice. However, for severe usage or in high temperature climates, check thebattery electrolyte level. Refer to the Scheduled Maintenance Guide for the service...
Page 279 - Wash hands after handling.
When lifting a plastic-cased battery, excessive pressure on theend walls could cause acid to flow through the vent caps, resulting in personal injury and/or damage to the vehicle or battery.Lift the battery with a battery carrier or with your hands on oppositecorners. Keep batteries out of reach of ...
Page 280 - 0–50 mixture of coolant and water provides the following:; RETURN
If the battery has been disconnected or a new battery has been installed,the clock and the preset radio stations must be reset once the battery isreconnected. • Always dispose of automotivebatteries in a responsible manner.Follow your local authorizedstandards for disposal. Call yourlocal authorized...
Page 281 - Adding engine coolant; , until the appropriate fill level is obtained.
When the engine is cold, check thelevel of the engine coolant in thereservoir. • The engine coolant should be at the “FULL COLD” level or within the“COLD FILL RANGE” as listed on the engine coolant reservoir(depending upon application). • Refer to the Scheduled Maintenance Guide for service interval...
Page 282 - Do not add extra inhibitors or additives to the coolant.; These
Do not add engine coolant when the engine is hot. Steam andscalding liquids released from a hot cooling system can burn you badly. Also, you can be burned if you spill coolant on hot engine parts. Do not put engine coolant in the windshield washer fluidcontainer. If sprayed on the windshield, engine...
Page 283 - Recycled engine coolant
remove the coolant pressure relief cap on the radiator of a vehicle withan overflow system, follow these steps to add engine coolant. To reduce the risk of personal injury, make sure the engine iscool before unscrewing the coolant pressure relief cap. The cooling system is under pressure; steam and ...
Page 284 - Used engine coolant should be disposed of in an appropriate; Coolant refill capacity; Refill capacities; Severe climates; If you drive in extremely hot climates:; NEVER decrease the coolant concentration below 40%.
Used engine coolant should be disposed of in an appropriate manner. Follow your community’s regulations and standards for recyclingand disposing of automotive fluids. Coolant refill capacity To find out how much fluid your vehicle’s cooling system can hold, referto Refill capacities in this section....
Page 286 - WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
2. Arrange for the vehicle to be taken to a service facility. 3. If this is not possible, wait a short period for the engine to cool. 4. Check the coolant level and replenish if low. Never remove the coolant reservoir cap while the engine isrunning or hot. 5. Restart the engine and take your vehicle...
Page 287 - Observe the following guidelines when handling automotive fuel:
Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materialsand any open flames beforefueling your vehicle. • Always turn off the vehicle beforefueling. • Automotive fuels can be harmfulor fatal if swallowed. Fuels such as gasoline and ethanol are highlytoxic an...
Page 290 - Scheduled
U.S. government regulations require fuel ethanol dispensingpumps to have a small, square, orange and black label with thecommon abbreviation or the appropriate percentage for thatregion. Use of other fuels such as Fuel Methanol may causepowertrain damage, a loss of vehicle performance, and yourwarra...
Page 291 - If you have run out of fuel:; Fuel Filler Cap; When fueling your vehicle:
Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines toimprove air quality. Running out of fuel Avoid running out of fuel because this situation may have an adverseaffect on powertrain components. If you have run out of fuel: • You may need to cycle the ignition from OFF to ...
Page 293 - Calculating fuel economy
For consistent results when filling the fuel tank: • Turn the engine/ignition switch to the off position prior to refueling,an error in the reading will result if the engine is left running. • Use the same filling rate setting (low — medium — high) each timethe tank is filled. • Allow no more than 2...
Page 294 - Driving style — good driving and fuel economy habits; Habits
Keep a record for at least one month and record the type of driving (cityor highway). This will provide an accurate estimate of the vehicle’s fueleconomy under current driving conditions. Additionally, keeping recordsduring summer and winter will show how temperature impacts fueleconomy. In general,...
Page 295 - EPA window sticker
• Perform all regularly scheduled maintenance items. Follow therecommended maintenance schedule and owner maintenance checksfound in your vehicle scheduled maintenance guide. Conditions • Heavily loading a vehicle or towing a trailer may reduce fuel economyat any speed. • Carrying unnecessary weight...
Page 296 - EMISSION CONTROL SYSTEM
EMISSION CONTROL SYSTEM Your vehicle is equipped with various emission control components and acatalytic converter which will enable your vehicle to comply with applicableexhaust emission standards. To make sure that the catalytic converter andother emission control components continue to work prope...
Page 298 - CHECKING AND ADDING POWER STEERING FLUID; Check the fluid level in the reservoir.
CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid. Refer to the scheduled maintenanceguide for the service interval schedules. If adding fluid is necessary, useonly MERCON 威 ATF. • 4.0L SOHC V6 engine • 4.6L V8 engine 1. Start the engine and let it run until it reaches normal o...
Page 299 - AIR FILTER MAINTENANCE; Motorcraft part numbers; CHANGING THE AIR FILTER ELEMENT
BRAKE FLUID RESERVOIR The fluid level will drop slowly asthe brakes wear, and will rise whenthe brake components are replaced.Fluid levels below the “MAX” linethat do not trigger the brake systemwarning lamp are within the normaloperating range, there is no need toadd fluid. If the fluid levels areo...
Page 300 - CHECKING AND ADDING TRANSFER CASE FLUID (IF EQUIPPED)
3. Remove the air filter element from the air filter housing. 4. Wipe the air filter housing and cover clean to remove any dirt ordebris and to ensure good sealing. 5. Install a new air filter element. Be careful not to crimp the filterelement edges between the air filter housing and cover. This cou...
Page 301 - DRIVELINE UNIVERSAL JOINT AND SLIP YOKE; MOTORCRAFT PART NUMBERS
3. Add only enough fluid throughthe filler opening so that the fluidlevel is at the bottom of theopening. Use only fluid that meets Ford specifications. Refer to Lubricant specifications in this chapter. DRIVELINE UNIVERSAL JOINT AND SLIP YOKE Your vehicle may be equipped with universal joints that ...
Page 302 - REFILL CAPACITIES
2 For spark plug replacement, see your dealer or a qualified service technician. Refer to the Scheduled Maintenance Guide for the appropriate intervals for changing the spark plugs. Replace the spark plugs with ones that meet Ford material anddesign specifications for your vehicle, such as Motorcraf...
Page 304 - LUBRICANT SPECIFICATIONS; Item
1 Ensure the correct automatic transmission fluid is used. MERCON 威 and MERCON 威 V are not interchangeable. DO NOT mix MERCON 威 and MERCON 威 V. Refer to your Scheduled Maintenance Guide to determine the correct service interval. 2 Indicates only approximate dry-fill capacity. Some applications may v...
Page 306 - ENGINE DATA
Item Ford PartName orequivalent Ford PartNumber FordSpecification Transfer caseFront OutputSlip Shaft PremiumLong-LifeGrease XG-1-C or XG-1-K ESA-M1C75-B Windshieldwasher fluid MotorcraftPremiumWindshieldWasherConcentrate ZC—32–A WSB-M8B16–A2 1 Ensure the correct automatic transmission fluid is used...
Page 307 - * Height includes roof rack and P255/70R16 tire
VEHICLE DIMENSIONS Dimensions 4-Door 4x2 or 4x4 XLT Model -Inches (mm) (1) Overall length 191.6 (4866.7) (2) Overall width 73.7 (1870.9) (2) Overall width includingoutside mirrors 83.9 (2130.8) (3) Maximum height 70.0 (1777.5) (3) Maximum height* withcrossbar 71.9 (1825.4) (4) Wheelbase 113.7 (2889)...
Page 309 - Vehicle identification number; World manufacturer identifier; Engine number
Vehicle identification number The vehicle identification number(VIN) is a 17 digit combination ofletters and numbers. The VIN isattached to a metal tag and islocated on the driver sideinstrument panel. The VIN numberis also found on the Certificationlabel. (Please note that in thegraphic XXXX is rep...
Page 310 - Accessories
GENUINE FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of Genuine Ford Accessories are available for your vehiclethrough your local authorized Ford or Ford of Canada dealer. These qualityaccessories have been specifically engineered to fulfill your automotiveneeds; they are custom designed to co...
Page 313 - Index
A Accessory delay ..........................69 AdvanceTrac ..............................206 Air bag supplemental restraintsystem ................................135, 140 and child safety seats ............137description ......................135, 140disposal ....................................143d...
Page 315 - Headlamps
idle speed control ...................278lubricationspecifications ..................304, 306refill capacities ........................302service points ..................270–271starting after a collision .........234 Engine block heater .................203 Engine oil .................................