Page 5 - Chapter 1
Contents Chapter 1 Introduction ...................................................................................................................1 1.1 Safety messages .......................................................................................................................... 1 1.2 Ov...
Page 6 - Appendices and reference; ii
Chapter 4 Operation and maintenance ......................................................................................... 87 4.1 Verify status and operation ........................................................................................................ 87 4.2 Power module maintenance .....
Page 7 - Topics covered in this chapter:; Safety messages; Only qualified personnel should perform CSI 9420 installations.
1 Introduction Topics covered in this chapter: • Safety messages • Overview • Considerations • Return of materials 1.1 Safety messages Instructions in this manual may require special precautions to ensure the safety of thepersonnel performing the operations. Refer to the following safety messages be...
Page 8 - Overview; The manual; Some of its features include:
1.2 Overview The manual This Reference Manual applies to the 2.4 GHz WirelessHART version of the CSI 9420 for usewith the Smart Power Module unless otherwise specified. It is optimized for use with themost recent device and software revisions (AMS Suite: Machinery Health Manager v5.61and AMS Suite: ...
Page 9 - Device revision information; Revision; Revision numbers in a 475 Field Communicator
Device revision information Revision Current level Description Universal 7 This is the HART version the transmitter supports. Field device (1) 4 This is the major revision of the transmitter and correspondswith a major interface release.When using AMS Device Manager, this revision can be found onthe...
Page 10 - Revision numbers in AMS Device Manager
Revision numbers in AMS Device Manager Figure 1-2: Introduction 4 MHM-97408, Rev 15
Page 11 - Considerations; General
1.3 Considerations General Electrical vibration sensors, such as accelerometers, produce low-level signals proportionalto their sensed vibration. With simple HART configuration, the transmitter converts thelow-level sensor signal to a wireless-enabled signal. Commissioning The transmitter can be com...
Page 12 - Environmental; Return of materials; Emerson Product Support contact information:; Note
Environmental The transmitter operates within specifications for ambient temperatures between –40°Fand 185°F (–40°C and 85°C). Verify that the operating environment of the transmitter is consistent with the appropriatehazardous location certifications. 1.4 Return of materials You may need to ship th...
Page 13 - Configuration overview; Procedure
2 Configuration Topics covered in this chapter: • Configuration overview • Configuration with a Field Communicator • Configuration with AMS Device Manager • Configuration with AMS Machinery Manager 2.1 Configuration overview You can configure the CSI 9420 either prior to installation or after the de...
Page 15 - Connect to a wired HART interface; Notes; Remove the transmitter back cover.; connection
2.1.1 Connect to a wired HART interface Unless the CSI 9420 is purchased pre-configured from the factory, you must connect it to awired HART interface. This is to define device credentials that allow the device tocommunicate on your wireless network. You can also define other device configurationssu...
Page 16 - Field Communicator and power module connection; Press
Field Communicator and power module connection Figure 2-2: 3. Configure using a Field Communicator, AMS Device Manager, or any HART-enabledhost. Press Send to send configuration changes to the transmitter. The CSI 9420 enters “HART Listen” mode for communication on the wired interface. HART Listen i...
Page 17 - This may take several minutes.; Set the wireless network configuration; From the Smart Wireless Gateway, click
4. When configuration is complete over the wired HART interface, disconnect thetransmitter from the communication wires to re-establish wireless communication. This may take several minutes. 2.1.2 Set the wireless network configuration This enables the transmitter to communicate with the Smart Wirel...
Page 18 - Configuration options; The number and type of sensors installed; Default device configuration
2.1.3 Configuration options The CSI 9420 configuration options control the following operations: • How measurement results are reported and how often are they reported • The number and type of sensors installed • How and when alerts are generated Table 2-1 shows the default device configuration. You...
Page 19 - Sensor configuration; shows the possible sensor configurations and; Possible sensor configurations and variable mappings
2.1.4 Sensor configuration The CSI 9420 can be installed with two accelerometers, or with one accelerometer with anembedded temperature sensor. Table 2-2 shows the possible sensor configurations and variable mappings. Possible sensor configurations and variable mappings Table 2-2: Dynamic process va...
Page 20 - Measurement parameter units; Alert levels; Default alert thresholds for vibration
2.1.5 Measurement parameter units Table 2-3 shows the measurement parameters and available units that can be configured for each parameter. Measurement parameter units Table 2-3: Parameter Units Velocity (Overall 1, Overall 2) mm/s RMSin/s RMS PeakVue maximum value (PeakVue 1, PeakVue 2) m/s 2 g’s T...
Page 21 - For more information on PeakVue, see; Default alert thresholds for temperature
Default alert thresholds for vibration (continued) Table 2-4: Alert limits Advise Maintenance Failed Default value Report notification Default value Report notification Default value Report notification Sensortemperature 65°C 149°F Yes 75°C 167°F Yes 85°C 185°F Yes Bias(sensor 1, 2) – – – – Above: &...
Page 22 - Default levels for configurable device alerts; Publishing mode
Default levels for configurable device alerts Table 2-6: Parameter Advisory Maintenance Failed Level Enabled Level Enabled Level Enabled Accelerometer Bias N/A N/A N/A N/A < 2 V or > 3 V Yes Supply Voltage < 6.0 V No < 5.7 V Yes < 5.3 V Yes Notes • The supply voltage measurement is ma...
Page 23 - Minimize power consumption; LCD; button. This wakes the device and; PowerSave mode
2.1.9 Minimize power consumption The primary way to minimize power consumption is to reduce the publish rate. Two other configuration settings that affect power consumption are: • LCD (Liquid Crystal Display) • PowerSave mode LCD Disable the LCD after installation is complete if it is not required d...
Page 24 - Trend parameters
Valid settings for the PowerSave Skip Multiplier range from 1X to 24X. In order to extendpower module life, it should only be combined with a long update rate such as 60 minutes(54 minutes may be optimal for older versions of the CSI 9420). When this value is set to1X, the CSI 9420 acquires a new re...
Page 25 - Remove the power module; Configuration with a Field Communicator; for instructions on adding a DD for CSI 9420.
2.1.11 Remove the power module The CSI 9420 device is powered whenever the power module is installed. To avoiddepleting the power module, remove it when the device is not in use. After you have configured the sensors and network, disconnect the communication leads,remove the power module (if the dev...
Page 26 - Field Communicator menu tree for CSI 9420, one accelerometer: 1 of 4
Field Communicator menu tree for CSI 9420, one accelerometer: 1 of 4 Figure 2-4: Configuration 20 MHM-97408, Rev 15
Page 27 - Field Communicator menu tree for CSI 9420, one accelerometer: 2 of 4
Field Communicator menu tree for CSI 9420, one accelerometer: 2 of 4 Figure 2-5: Configuration MHM-97408, Rev 15 21
Page 28 - Field Communicator menu tree for CSI 9420, one accelerometer: 3 of 4
Field Communicator menu tree for CSI 9420, one accelerometer: 3 of 4 Figure 2-6: Configuration 22 MHM-97408, Rev 15
Page 29 - Field Communicator menu tree for CSI 9420, one accelerometer: 4 of 4
Field Communicator menu tree for CSI 9420, one accelerometer: 4 of 4 Figure 2-7: Configuration MHM-97408, Rev 15 23
Page 30 - Field Communicator menu tree for CSI 9420, one accelerometer with
Field Communicator menu tree for CSI 9420, one accelerometer with temperature: 1 of 4 Figure 2-8: Configuration 24 MHM-97408, Rev 15
Page 38 - Field Communicator fast key sequences; Send; CSI 9420 network configuration; Key sequence; CSI 9420 common fast key sequences; Function
2.2.1 Field Communicator fast key sequences The following fast key sequences assume that you are using a Rev 4 DD. Press Send to save the changes to the device. CSI 9420 network configuration Table 2-7: Key sequence Menu items 2, 2, 1(Manual Setup) Network IDBroadcast InfoJoin Device to NetworkConfi...
Page 40 - Configuration with AMS Device Manager; Configure wireless network credentials in AMS Device; Prerequisites; in Device Explorer and select; Right-click the CSI 9420 device and select
2.3 Configuration with AMS Device Manager 2.3.1 Configure wireless network credentials in AMS Device Manager Prerequisites Before performing operations in AMS Device Manager, first scan the CSI 9420 with a wiredHART modem. Right-click the HART Modem icon in Device Explorer and select Scan All Device...
Page 42 - Overview window; You can also access the following shortcuts from this page:
Overview Overview window Figure 2-17: The Overview window provides a glimpse of the status of the CSI 9420, including theprimary purpose variables associated with it. You can also access the following shortcuts from this page: • Device Information • Configure Sensors • Join Device to Network • Acqui...
Page 44 - Configure Sensors; Sensor Configuration window; Select Sensor Configuration
Configure Sensors From the Overview window, click Configure Sensors to display installed sensors and current sensor configurations. Sensor Configuration window Figure 2-19: Click the Select Sensor Configuration drop-down to select a sensor configuration to apply to the installed sensors. Configurati...
Page 45 - Join Device to Network; From the Overview window, click; Join Device to Network window
Join Device to Network From the Overview window, click Join Device to Network to enter network identifiers and join keys that will enable the transmitter to join a wireless network. Join Device to Network window Figure 2-20: Configuration MHM-97408, Rev 15 39
Page 46 - Acquire New Measurement; Measurement Statistics window
Acquire New Measurement From the Overview window, click Acquire New Measurement to display measurement statistics for Velocity, PeakVue, bias, and sensor temperature for installed sensors. Thisalso displays supply voltage and ambient temperature information for the transmitter. Measurement Statistic...
Page 47 - Configure; Configure window; Important; Guided Setup
Configure Configure window Figure 2-22: The Configure window lets you configure device settings. Important To be able to edit configuration settings, select Current in the Time drop-down menu at the bottom of the screen. Guided Setup Guided Setup lets you configure device settings in a guided step-b...
Page 48 - Manual Setup
Note Sensor Power Enable is only available when the device is connected to AMS Device Manager using aUSB or serial HART modem and when the device is connected to a Field Communicator. This featureis not available when the device is connected to AMS Device Manager using a WirelessHARTconnection. Clic...
Page 49 - Sensor tab
Click Configure Update Rate to set how often the device acquires and reports new measurements (update rate) and to specify the number of times the transmitter skips dataacquisitions between updates to the gateway (PowerSave Skip Multiplier). Click Default Burst Configuration to reset the burst confi...
Page 50 - General Settings tab
Click the General Settings tab to display or edit general transmitter settings. General Settings tab Figure 2-25: Click the LCD Mode drop-down to enable or disable the LCD, or to set it to troubleshooting mode. Click the Power Source drop-down to select the transmitter power source. Select the units...
Page 51 - Mapping tab
Click the Mapping tab to specify which measurements are reported as the Primary, Secondary, Third, and Fourth variables. Mapping tab Figure 2-26: Configuration MHM-97408, Rev 15 45
Page 52 - Device Information tab
Click the Device Information tab to display the device tag, long tag, device type, serial number, device identifier, and description, and to display the universal, field device, software,hardware, and DD revision numbers. Device Information tab Figure 2-27: Configuration 46 MHM-97408, Rev 15
Page 53 - License tab; Click
Click the License tab to display installed licensable features such as the Advanced Diagnostics application. License tab Figure 2-28: Click Configure License to configure/change installed licenses. Configuration MHM-97408, Rev 15 47
Page 54 - Report Advisory
Alert Setup Alert Setup lets you configure the upper and lower range values and alarm limits forOverall Velocity, PeakVue, Bias, Sensor Temperature, Ambient Temperature, and SupplyVoltage. Alert Setup Figure 2-29: Click the corresponding sensor/device variable tab and select the Report Advisory , Re...
Page 55 - Service Tools; Service Tools window
Service Tools Service Tools window Figure 2-30: The Service Tools window displays alert conditions. These include hardware and softwaremalfunctions or parameters with values beyond specifications. Alerts Click Alerts to display active alerts for the device. Configuration MHM-97408, Rev 15 49
Page 56 - Variables; Variables; Mapped Variables tab
Variables Click Variables to display graphical gauges of sensor and device variables. Variables Figure 2-31: Click the Mapped Variables tab to display graphical gauges of variables and their mappings. Click the Sensor Variables tab to display graphical gauges of the variables for each connected sens...
Page 57 - Trends
Trends Click Trends to display hour-long trends for each of the four measurement variables (PV, SV, TV, and QV). Trends Figure 2-32: Note The trend plots begin when Trends is selected, and continue to build as long as this remains selected. Configuration MHM-97408, Rev 15 51
Page 58 - Spectra
Spectra Click Spectra to display spectral and analysis parameter data and to configure spectral data acquisition settings. You can import spectral data to AMS Machinery Manager for furtheranalysis. Note You must have the Advanced Diagnostics application license to view this feature. For moreinformat...
Page 59 - Velocity spectrum
Click Velocity Spectrum x and PeakVue Spectrum x to display spectral plots of the latest acquired data for Velocity and PeakVue for connected sensors. Velocity spectrum Figure 2-34: Configuration MHM-97408, Rev 15 53
Page 60 - PeakVue spectrum
PeakVue spectrum Figure 2-35: Configuration 54 MHM-97408, Rev 15
Page 61 - Energy Bands tab
Click the Energy Bands tab to display calculated energy band values. Energy Bands tab Figure 2-36: Configuration MHM-97408, Rev 15 55
Page 62 - Communications; Click the
Communications Click Communications to display network join status information. Communications Figure 2-37: Click the Join Mode drop-down to select when the transmitter attempts to join a network. Configuration 56 MHM-97408, Rev 15
Page 64 - Configuration with AMS Machinery Manager; Advanced Diagnostics application
2.4 Configuration with AMS Machinery Manager AMS Machinery Manager can change the data acquisition settings for CSI 9420 devices. Ifthe device is not commissioned in a HART DCS host (DeltaV or Ovation), you can allowAMS Machinery Manager to configure settings to provide easier access. You need tocon...
Page 65 - Other configurable parameters for the energy band include:; Effective Fmax for the thumbnail spectrum; — For the velocity thumbnail; True Fmax for PeakVue; — This allows the monitoring of a slower machine with; Averaging for the high-resolution velocity spectrum; — Averaging the velocity
Other configurable parameters for the energy band include: • Effective Fmax for the thumbnail spectrum — For the velocity thumbnail spectrum, AMS Machinery Manager uses 100% as the default Fmax. • True Fmax for PeakVue — This allows the monitoring of a slower machine with PeakVue. Choosing 1000 Hz F...
Page 66 - Enable Advanced Diagnostics application (standard); Verify that the device is Rev 4.
When using a power module, the maximum recommended time-based acquisition ratesare: • Thumbnail spectrum — Once per day • High-resolution spectrum — Once every two weeks • Waveform — Once per month On-demand data collection is not expected to have a significant impact on power modulelife. If you are...
Page 67 - Verify device revision
Verify device revision Figure 2-39: Note If you have an older device revision, a factory upgrade may be possible in some cases. ContactProduct Support for more information. 3. Right-click the CSI 9420 device and select Configure . 4. From the Configure window, select Current from the Time drop-down ...
Page 68 - Enable Advanced Diagnostics application (alternative); Method 1 - Using a wired HART modem; Method 2 - Using a 375 or 475 Field Communicator; CSI 9420 Data Collection: Overview
Enable Advanced Diagnostics application (alternative) If your CSI 9420 is not installed on a wireless network, you can perform the upgrade usingeither a HART modem or a 375 or 475 Field Communicator. WARNING! The hazardous area rating available with the CSI 9420 does not permit either of the followi...
Page 69 - On-demand acquisitions; You want to conserve the life of your Smart Power Module.
To make changes to a CSI 9420, AMS Device Manager settings must allow AMS MachineryManager to make changes. Note In some cases, if the gateway device is connected to a HART host such as DeltaV, any changes madeusing the AMS Machinery Manager software will be rejected. In such cases, contact your Del...
Page 70 - You want to limit how often you collect and store data.; How a publishing policy works; Acquisition; Get Status
• You want to limit how often you collect and store data. Consider the following example in which a CSI 9420 is configured for a 60 minute updaterate and to request the PeakVue spectrum whenever the PeakVue value exceeds 10 g's. Ifthe measurement stays above 10 g's for an extended period of time, AM...
Page 71 - How to apply a publishing policy; Maximum network size and publishing policy settings; Maximum network size; Number of wireless devices; shows the menu to configure the publishing policy in
How to apply a publishing policy You can apply a publishing policy globally to a Data Import Server or individually to eachgateway device. • Apply a publishing policy to a Data Import Server to affect each gateway monitoredby that server. • Apply a publishing policy to one gateway device to affect o...
Page 72 - Use the settings in
CSI 9420 publishing policy menu Figure 2-40: Recommended (default) publishing policy settings Table 2-11: Networksize Interval(D.HH:MM) Gatewaycredits Devicecredits Notes N N/4 days (but never less than 14.00:00) N*8 8 High-resolution data limitedonly to 4 devices per day withmost frequent collectio...
Page 73 - Set up efficient data collection as follows:
Maximum network size when collecting velocity and PeakVuespectra only (no waveforms)* Table 2-12: Network size Interval(D.HH:MM) Gateway credits Device credits 12 1.00:00 48 4 25 3.12:00 100 50 7.00:00 200 100 30.00:00 400 *Set-up for average velocity spectrum and PeakVue spectrum. Maximum network s...
Page 74 - Waveform or spectrum time; Energy Band trends
2.4.5 Waveform or spectrum time The amount of time required to get a waveform or spectrum varies significantly dependingon the network size, network topology, and other installed applications competing forwireless bandwidth. Demand-based acquisitions use a special high-bandwidth mechanismthat can tr...
Page 75 - Sensors; Provide power to the transmitter:; Pull the wiring through the threaded conduit entry.; Additional recommendations for power wiring:
3 Setup Topics covered in this chapter: • Power the CSI 9420 • Sensors • Liquid Crystal Display (LCD) • Ground the transmitter 3.1 Power the CSI 9420 Prerequisites Install the Smart Wireless Gateway and ensure it is functioning properly before installingthe CSI 9420 and all other wireless devices. P...
Page 76 - Tip; Sensor operating limits; Sensor operational ranges; Channel; Sensor handling
Tip Power up wireless devices in order of proximity to the Smart Wireless Gateway, beginning with theclosest device to the gateway. This results in a simpler and faster network installation. 3.2 Sensors Each of the CSI 9420 signal inputs uses accelerometers to make vibration measurements.The term ...
Page 77 - Sensor mounting/attachment tools and supplies; Mounting tools; Drill
CAUTION! Although the integral cable has a built-in strain relief, do not use excessive force when pullingthe cable. Do not exert more than 5-lb of force directly on the sensor connection duringinstallation. If possible, secure the cable to the machine near the point of sensor installation. CAUTION!...
Page 78 - Wire brush
Spot face or end mill tool Figure 3-1: Attachment tools and supplies • 40-200 inch-lb torque wrench with 1/8 in. hex bit Suggested vendor: Grainger (P/N 4YA74) Description: 3/8" drive inch-lb torque wrench. You can substitute with any torquewrench with a range of 40 to 70 inch-lb and less than 5...
Page 79 - Prepare the sensor mount; See
3.2.4 Prepare the sensor mount Stud mount (preferred) Stud mount provides increased reliability, improved frequency response, and increasedsignal sensitivity. Prerequisites The mounting location must provide a flat surface of at least 0.5 in. (12.7 mm) in diameterand a case thickness exceeding 0.4 i...
Page 80 - Attach the sensors; Accelerometer, mounting stud, and optional mounting pad
3.2.5 Attach the sensors Figure 3-3 shows a typical accelerometer, mounting stud, and mounting pad used with the CSI 9420. The mounting pad is only necessary when doing an epoxy mount. Accelerometer, mounting stud, and optional mounting pad Figure 3-3: A. accelerometer B. mounting stud (included wit...
Page 82 - Hand-tighten the captive nut
For stud mount: If the mounting stud is still not seated against the spot face afteryou apply the correct torque force, it indicates that the tap hole is not deep enough.Remove the mounting and tap a deeper hole. 5. Apply a thin coat of semi-permanent thread locker to the threads on the sensorhousin...
Page 83 - Secure the sensor cables; Securing a cable with temporary cable anchor
3.2.6 Secure the sensor cables WARNING! All wiring should be installed by a trained and qualified electrician. Wiring must conform to allapplicable local codes and regulations. Follow local codes and regulations regarding wire type,wire size, color codes, insulation voltage ratings, and any other st...
Page 85 - Connecting one sensor
Connecting one sensor Figure 3-8: A. Connector 1 – red wireB. Connector 2 – white wireC. Connector 3 – blankD. Connector 4 – black wire Setup MHM-97408, Rev 15 79
Page 86 - Connecting two sensors
Connecting two sensors Figure 3-9: A. Connector 1 – two red wires, one from each accelerometerB. Connector 2 – white wire from one accelerometerC. Connector 3 – white wire from other accelerometerD. Connector 4 – two black wires, one from each accelerometer Setup 80 MHM-97408, Rev 15
Page 87 - Connecting one sensor (accelerometer with temperature); Connect the power module or external DC power.
Connecting one sensor (accelerometer with temperature) Figure 3-10: A. Connector 1 – red wireB. Connector 2 – white wireC. Connector 3 – green wire (temperature wire)D. Connector 4 – black wire 3. Connect the power module or external DC power. 4. Verify the connection through the status on the LCD (...
Page 88 - Install the LCD; Installing the LCD; Remove the LCD cover.
3.3 Liquid Crystal Display (LCD) Note If you purchased the CSI 9420 without the optional LCD, and you want to add an LCD, an upgrade kitis available (P/N A9400LCDM, A9400LCD-SS, or 00753-9004-0002). Contact Product Support formore information. 3.3.1 Install the LCD WARNING! While you can perform thi...
Page 89 - Attach the LCD cover.; Sealing the end cap; Enable the LCD; Enable the LCD using a 375 or 475 Field Communicator; Turn on the Field Communicator.
If the LCD pins are inadvertently removed from the interface board, carefully re-insert the pins before snapping the LCD in place. After installation, you can remove the LCD by squeezing the two tabs and pullinggently. You can then rotate it in 90-degree increments and snap it back in place. 3. Atta...
Page 90 - Enable the LCD using AMS Device Manager; Turn on the LCD
• Periodic Display – Use this setting to show only relevant data. This setting does not extend the wake cycle. • Troubleshooting Display – Use this setting when troubleshooting the transmitter. • Off – Use this setting to disable the LCD. Enable the LCD using AMS Device Manager 1. Launch AMS Device ...
Page 91 - for an illustration on how to properly; Ground the transmitter
Use a strapping wrench to tighten the cover until it will no longer turn and the blackO-ring is no longer visible. Refer to Figure 3-12 for an illustration on how to properly seal the end cap. 3.4 Ground the transmitter The transmitter operates with the housing, either floating or grounded. However,...
Page 93 - Verify status and operation; DIAG; LCD network status screens; Joining the network
4 Operation and maintenance Topics covered in this chapter: • Verify status and operation • Power module maintenance 4.1 Verify status and operation Verify the status and operation of the CSI 9420 through the following: • LCD • Field Communicator • Smart Wireless Gateway LCD If the LCD is installed ...
Page 94 - Field Communicator; 420 to a network. See the; Field Communicator fast key sequence - connecting to a network; Smart Wireless Gateway
For more information on LCD screen messages, refer to Appendix C . Field Communicator You can verify the status of the CSI 9420 and configure it using a Field Communicator.Table Table 4-2 shows the fast key sequences you can use to configure and connect the CSI 9420 to a network. See the Section 2.2...
Page 95 - Click on a tag name to display more information about the device.
The Explorer page displays the transmitter tag name, PV, SV, TV, QV, time of last update,and update rate (burst rate). A green status indicator means that the device is workingproperly. A red indicator means there is a problem with either the device or itscommunication path. Note It is normal for th...
Page 96 - Power module maintenance; Handling; Power module hazards remain even when cells are discharged.; Environmental considerations
4.2 Power module maintenance The Smart Power Module contains two “C” size primary lithium/thionyl chloride cells. Eachcell contains approximately 2.5 grams of lithium, for a total of 5 grams in each pack. Actual power module life can vary dramatically based on operating parameters—includingwhether h...
Page 97 - Overall Velocity; and
5 Velocity, PeakVue, and temperature Topics covered in this chapter: • Overall Velocity • PeakVue • Temperature 5.1 Overall Velocity The Overall Velocity measurement provides a summation of the low-frequency vibrationenergy, which indicates fault conditions such as imbalance, misalignment, looseness...
Page 99 - Machinery type
While PeakVue is very useful for providing an early indication of impact-related faults inrolling-element bearings, there are many general applications where a lower-frequencymeasurement is more appropriate. Also, virtually all vibration analysts are very familiarwith the Overall Velocity measuremen...
Page 100 - Service factor multiplier; Default velocity levels in CSI 9420; Alert level; PeakVue
Service factor multiplier (continued) Table 5-1: Machinery type Service factor Turbine, Turbine Generator, Centrifugal Compressor 1.6 Miscellaneous Equipment 2.0 Figure 5-3 shows the Overall Velocity thresholds for root-mean-square (RMS) velocity in units of inches per second. Particularly, in digit...
Page 101 - PeakVue advisory levels; These are the equations that govern this curve:; Level
Figure 5-4 shows an example of a typical formula for calculating the advisory alert level for PeakVue. PeakVue advisory levels Figure 5-4: These are the equations that govern this curve: These, however, are generic limits. They are provided as a starting point and these values(for a 3600 RPM machine...
Page 103 - Defective bearing
The defective bearing was removed and Figure 5-7 shows the developing problem that was the source of the impacting. After replacing the bearing, the PeakVue vibration issignificantly reduced, as shown in Figure 5-8 , indicating that the problem has been resolved. Defective bearing Figure 5-7: Veloci...
Page 104 - Temperature
Motor - OH after the bearing is replaced (PeakVue) Figure 5-8: 5.3 Temperature The levels at which to set temperature alerts depend on a number of factors including thespecific process, the operating environment, and the characteristics of the equipmentbeing monitored. This section provides some gen...
Page 105 - Relative temperature monitoring; Absolute temperature monitoring
5.3.1 Relative temperature monitoring The recommended generic guidelines for setting the thresholds based on the relativechange are: T Advise = 10°C increase T Maintenance = 15°C increase T Failed = 20°C increase Assuming that the ambient temperature is 25°C, when operating at steady-state, you have...
Page 106 - Alarm levels
where serv_fact_temp = • 5 for service factor of 1.15 or greater • -5 for either open or totally enclosed fan cooled (TEFC) motors, and service factor of1.0 • 0 for either totally enclosed non-ventilated (TENV) motors or motors withencapsulated windings, and service factor of 1.0 If elevation > 3...
Page 108 - Accelerometer signal with and without interference
Accelerometer signal with and without interference Figure 6-1: A. Signal measured with no RFI effect. B. Signal in the presence of interference on a completely unmitigated accelerometer. C. Frequency spectrum representation of the signal with interference. Accelerometer EMI and RFI considerations 10...
Page 109 - Mitigate interference; Install ferrites on the cable. For more details, see; Use shorter cable lengths; Use a conductive conduit
6.1 Mitigate interference The following are four basic things you can do to reduce EMI and RFI on measurements: • Use a shorter cable, if possible. For more details, see Section 6.1.1 . Note The leads on the sensor cables, as delivered, are specially prepared for ease of installation.Before attempti...
Page 110 - Grounded conduit
Figure 6-2 shows how to run the accelerometer through a conduit that is grounded on both ends. As a general rule, the transmitter housing itself is grounded through the base whereit is mounted. Since the conduit is electrically connected to the transmitter housing, thiseffectively grounds the condui...
Page 111 - Install ferrites; of reactance at 100 MHz.
6.1.3 Install ferrites Note The accelerometers are shipped with ferrites installed at the accelerometer end. To maintain theoptimum performance of the accelerometer, do not remove the ferrites. To meet the stated performance criteria, the standard accelerometer cable has two (2)ferrites installed. T...
Page 114 - Install ferrites on a standard cable
Armor-jacketed cable and ferrites (pre-installation) Figure 6-6: Install ferrites on a standard cable 1. Make standard connections to the CSI 9420 terminal block and grounding screw. 2. Snap the first of three attenuator ferrites (MHM-94985) at the location on the cableapproximately 1 in. from the p...
Page 116 - Ferrites installed on an armor-jacketed cable
Ferrites installed on an armor-jacketed cable Figure 6-8: You need an additional ferrite for devices that use external DC supply. This ferrite isincluded with the transmitter if you order the external power option. Transmitter using an external power option with ferrites installed Figure 6-9: This i...
Page 117 - at 250 MHz. It supports a maximum; Effect of ferrites on interference
The ferrite in this example is Fair-Rite P/N 0431164281, which has a reactance that rangesfrom 28 Ω at 1 MHz to 310 Ω at 100 MHz and 240 Ω at 250 MHz. It supports a maximum cable diameter of 0.260 inch (6.6 mm). Effect of ferrites on interference Figure 6-10 compares two accelerometers in the presen...
Page 118 - Reduce polarized interference; vertically polarized interference.
Figure 6-10 also shows that ferrites provide a huge amount of RFI suppression and are needed to maintain measurement integrity in the presence of strong electromagneticinterference. Do not remove the ferrites installed on the accelerometer cables that areshipped from the factory, even if you mitigat...
Page 119 - RFI source polarization coincident with long cable run (maximum
RFI source polarization coincident with long cable run (maximum interference) Figure 6-12: Accelerometer EMI and RFI considerations MHM-97408, Rev 15 113
Page 120 - Summary; Required
6.1.5 Summary To maximize immunity to EMI/RFI, consider the following when planning the installation ofthe CSI 9420 and its accelerometers: Required • Use ferrites to attenuate interference that couples into the accelerometer cable. • Ensure the installation conforms with all local codes and regulat...
Page 121 - Topics covered in this appendix:; Functional specifications; Input; Output; Transmit rate
Appendix ASpecifications and reference data Topics covered in this appendix: • Functional specifications • Physical specifications • Performance specifications • Radio specifications • Low-power sensors (special order and standard) • Dimensional drawings • Sensor mounting diagrams A.1 Functional spe...
Page 122 - Measurement precision
Measurement Range RMS velocity (frequency dependent): 0.008 in/s to >4.35 in/s (0.20 mm/s to>110.5 mm/s)PeakVue: 0.02 g to 80 g (0.2 m/s 2 to 785 m/s 2 ) PeakVue details: 51.2 kHz sampling rate, 4096 samples/block, 1000 Hz highpass filter Accuracy For vibration over stated frequency response (...
Page 123 - Physical specifications
A.2 Physical specifications Electrical connections/power module Smart Power Module • Replaceable, non-rechargeable, intrinsically safe lithium-thionyl chloride powermodule pack with PBT enclosure • 1.5–3-year power module life at reference conditions (1) • 4 screw terminals for sensor connection Ext...
Page 124 - Performance specifications; Temperature Limits; Radio specifications
A.3 Performance specifications Temperature Limits The transmitter will operate within specifications for ambient temperaturesbetween –40°F and 185°F (–40°C and 85°C). Temperature limits Table A-1: CSI 9420 Operating limit Storage limit With LCD display –4°F to 175°F –20°C to 80°C –40°F to 185°F –40°...
Page 125 - Special order models; Part number
A.5 Low-power sensors (special order and standard) Special order models Table A-2: Part number Colorcode Cablelength (ft) Cable type Sensor range Accelerometer A0394RI Green 10 Polyurethane 0.02 g to 80 g from 1 kHz to 20 kHz0.01 in/s to 4.35 in/s at 1 kHz A0394RI-2 50 A0394RI-3 75 A0394RA 10 Armor ...
Page 126 - Standard order models
Standard order models Table A-3: Part number Color code Cable length (ft) Cable type Sensor range Accelerometer A0394RI-1 Green 30 Polyurethane 0.02 g to 80 g from 1 kHz to 20 kHz0.01 in/s to 4.35 in/s at 1 kHz A0394RI-4 100 A0394RA-1 30 Armor A0394RA-4 100 Specifications and reference data 120 MHM-...
Page 127 - Dimensional drawings; Sensors are specified separately.; CSI 9420 with sensor and mounting brackets
A.6 Dimensional drawings Sensors are specified separately. Dimensions are in inches (millimeters). CSI 9420 with sensor and mounting brackets Figure A-1: CSI 9420 with long-range and extended antennas Figure A-2: Specifications and reference data MHM-97408, Rev 15 121
Page 128 - Sensor mounting diagrams; Milling process
A.7 Sensor mounting diagrams Milling process Figure A-3: This spot facing should create a uniform seat. Specifications and reference data 122 MHM-97408, Rev 15
Page 129 - Correct and incorrect milling
Figure A-3 shows specifications for drilling and spot face grinding when mounting accelerometers using the stud mount method, and Figure A-4 shows the correct and incorrect milling process. Correct and incorrect milling Figure A-4: Note Properly align the drill so that the tapped hole is perpendicul...
Page 130 - mounting stud when mounting the sensor.; Accelerometer mounting
Figure A-5 shows the specifications for drilling, tapping a pilot hole, and torqueing the mounting stud when mounting the sensor. Accelerometer mounting Figure A-5: Specifications and reference data 124 MHM-97408, Rev 15
Page 131 - Approved manufacturing location; Telecommunications compliance; Emerson Process Management complies with the R&TTE Directive.; FCC and IC approvals; This device may not cause harmful interference.; Telecommunication compliance
Appendix BProduct certifications Topics covered in this appendix: • Approved manufacturing location • Wireless certifications • Hazardous locations certificates Note For specific device certifications, always refer to the product nameplate and markings on the device. B.1 Approved manufacturing locat...
Page 132 - CE mark; Country
FCC ID: LW2RM2510 IC ID: 2731A-RM2510 Ordinary location certification (CSA) As standard, the transmitter has been examined and tested to determine that the designmeets basic electrical, mechanical, and fire protection requirements by CSA, a nationallyrecognized testing laboratory (NRTL) as accredite...
Page 133 - Hazardous locations certificates
B.3 Hazardous locations certificates The CSI 9420 carries multiple certificates for operation in hazardous locations. For acomplete listing of specific approvals, please reference our website. Note The markings that appear on the transmitter housing determine whether a device is suitable foroperatio...
Page 135 - Startup screen sequence; LCD screen
Appendix CLCD screen messages Startup screen sequence These are the screens when the power module is first connected to the CSI 9420. LCD screen Meaning Description All Segments On Used to visually determine if there are anybad segments on the LCD. NIM Startup The device is waiting for the radio to ...
Page 137 - Joining and provisioning
LCD screen Meaning Description NetworkIdentification This ID tells the user what network the devicecan connect to, assuming the device has thecorrect Join Key. Version Code Displays the firmware version of the device. Joining and provisioning These are the screens when the CSI 9420 is in the process...
Page 138 - Normal operating sequence; These are the screens displayed during normal operation.
LCD screen Meaning Description Set Service The request for network services has beenissued to the device. Service Rejected The request for network services has beenrejected by the network manager.Sufficient bandwidth may not currently beavailable. Normal operating sequence These are the screens disp...
Page 140 - Network status screens; These screens display the network status of the CSI 9420.
LCD screen Meaning Description Data Publish The device has started collecting new dataand will publish it to the gateway whencomplete. Sleep Shows how long the device sleeps betweentimes it wakes up and collects/publishes data. Network status screens These screens display the network status of the C...
Page 142 - Device diagnostic screens; These screens show the state of the CSI 9420.
LCD screen Meaning Description NetworkDisconnected The device is disconnected from the network. Device diagnostic screens These screens show the state of the CSI 9420. LCD screen Meaning Description Device Failure There is critical error which may prevent thedevice from operating correctly. Alert Pr...