Page 3 - About This Guide; Purpose; Related Information; Reporting Problems with This Guide
. About This Guide Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 i Purpose This guide provides instructions to correctly install, commission and operate Data Power Solutions. Audience This guide is intended for use by IT professionals who have a sound ...
Page 4 - ii; For Further Information and Technical Assistance
About This Guide ii Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 For Further Information and Technical Assistance Eaton recognizes the need to keep you informed about the availability of current product information . For up-to-date product information...
Page 5 - Table of Contents; iii
. Table of Contents Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 iii About This Guide Purpose ...................................................................................................................................... i Audience ..............
Page 6 - iv
Table of Contents iv Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Chapter 5 Operations Overview ............................................................................................................................... 5-1 About the SM45 Front Pa...
Page 7 - Chapter; General Description; Overview; Topic
Chapter 1 General Description Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 1-1 Overview Topic Page Data Power Solutions Product Range 1-2 Access Power Rectifiers 1-6 SM45 Supervisory Module 1-7 Low Voltage Disconnect (if applicable) 1-8
Page 12 - Access Power Rectifiers
General Description 1-6 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Access Power Rectifiers Two types of fan-cooled, hot-pluggable Access Power Rectifiers are available. • APU48 – 48 V, 720 W, (120 - 240 V AC) • APR48 – 48 V, 1500 W, (208 - 240 V AC)...
Page 13 - SM45 Supervisory Module
SM45 Supervisory Module Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 1-7 SM45 Supervisory Module The SM45 supervisory module is an advanced control and monitoring solution for Data Power Solutions. It provides a full suite of advanced communications o...
Page 16 - Warnings; AC Inputs
Pre-Installation 2-2 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Warnings This section contains important warnings relating to: • AC Inputs • Equipment Classification • Batteries (if applicable) • DC Outputs • Rectifiers • Location and Environment • ...
Page 18 - DC Outputs
Pre-Installation 2-4 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 DC Outputs • The DC outlets are floating to meet the isolation requirements for powering Power over Ethernet IEEE802.3af compatible devices. In non-Power over Ethernet applications the ...
Page 19 - Servicing; EMC Compliance
Warnings Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 2-5 Servicing • Data Power Solutions contain hazardous voltages. Do not attempt to disassemble or service the unit if you are not qualified. Only service personnel of Eaton Corporation’s Telecommun...
Page 21 - Installation
Chapter 3 Installation Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 3-1 Overview Topic Page Mounting the Power System 3-2 DC Installation Practices 3-3 Connecting the DC Load Cables 3-3 Installing the External Batteries (if applicable) 3-7 Connecting ...
Page 22 - Mounting the Power System; Top and Bottom Clearance – None
Installation 3-2 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Mounting the Power System Location and Environment Data Power Solutions (rack-mounted and desktop versions) meet the safety and fire enclosure requirements (as specified in AS/NZS 60950.1, ...
Page 23 - Important Notes for Rack Mounted Systems:; DC Installation Practices
DC Installation Practices Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 3-3 Important Notes for Rack Mounted Systems: • If this DC power system is installed in a closed or multi-unit rack assembly ensure that the ambient temperature is less than 40°C. ...
Page 25 - Step 1 - Fit load cable clamps; Step 2 - Strip cable ends
Connecting the DC Load Cables Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 3-5 APS3-06X (Desktop Versions) Before proceeding check you have: • 4 x load cable clamps • 8 x 25mm blunt ended screws • 8 x 5mm and 4 x 10mm cable sleeves (50mm long) Dependi...
Page 26 - Step 3 – Fit cables and sleeves; Step 4 – Terminate cables; Step 5 – Arrange sleeves and tighten clamp screws; Procedure complete
Installation 3-6 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Step 3 – Fit cables and sleeves To maintain safety approvals insert only the following numbers of cables per clamp, with sleeves where applicable. This will ensure that cables are retained ...
Page 27 - Installing the External Batteries (if applicable)
Installing the External Batteries (if applicable) Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 3-7 Installing the External Batteries (if applicable) This section applies to APS3-059, APS3-061 and APS6-059 power systems only. One 48 V battery string ca...
Page 28 - Connecting the Battery Cables (if applicable)
Installation 3-8 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Avoid: • Installing the batteries next to any heating source or under air ducts. • Exposing part of a battery string to direct sunlight. • Any other locations that would cause temperature v...
Page 29 - Step 1 - Prepare cable clamp; Step 4 – Arrange sleeve and clamp the battery cables
Connecting the Battery Cables (if applicable) Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 3-9 Step 1 - Prepare cable clamp Cut off the two inside posts of the battery cable clamp to enable the battery cables and sleeve to fit. Step 2 – Strip cable an...
Page 30 - Step 5 – Repeat for other battery cables (if required)
Installation 3-10 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Step 5 – Repeat for other battery cables (if required) Repeat the above procedure to connect up to three battery strings to an APS6-059 power system. Step 6 – Remove knockout and fit cover...
Page 32 - Connecting the Power System to the AC Supply
Installation 3-12 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Connecting the Power System to the AC Supply Data Power Solutions can be connected to single-phase (L-N), two-phase (L-L), three-phase (L-N) and three-phase (L-L) AC power distribution sys...
Page 33 - Commissioning
Chapter 4 Commissioning Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 4-1 Overview Topic Page Inserting the Access Power Rectifiers 4-2 Pre-Power-Up Check 4-3 Applying AC Power 4-4 Configuring the Power System for Operation 4-4 Applying DC Power to the...
Page 34 - Do NOT switch on the AC supply at this stage.; To avoid injury to your hands, keep your fingers clear, as shown in
Commissioning 4-2 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Inserting the Access Power Rectifiers Do NOT switch on the AC supply at this stage. Step 1 – Unpack the rectifiers Unpack the rectifiers and inspect them carefully for possible damage that...
Page 35 - Checklist
Pre-Power-Up Check Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 4-3 Pre-Power-Up Check Use the checklist below to complete initial checks before progressing further. Checklist
All AC and DC cabling is installed
All cabling is neat and correctly in...
Page 36 - Applying AC Power; Configuring the Power System for Operation; Using the Front Panel Keypad
Commissioning 4-4 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Applying AC Power 1 Switch on the AC supply. 2 Check that each rectifier starts up and that the green Power On LED is on and both the red urgent and yellow non-urgent alarm LEDs are off. (...
Page 37 - Using DCTools; Step 1 – Connect a PC to the RS-232 port of the APS DC power system
Configuring the Power System for Operation Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 4-5 Using DCTools Before you start, you need • A PC (preferably a laptop) with the latest version of DCTools installed. • A null modem cable Step 1 – Connect a PC ...
Page 38 - Hotlink
Commissioning 4-6 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Step 3 – Check through the loaded configuration and make changes as required Check through the loaded configuration in DCTools by clicking on the hotlinks at the top of the DCTools System ...
Page 39 - Example 1
Configuring the Power System for Operation Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 4-7 Example 1 Reconfiguring System Alarms In general reconfiguring system alarms requires the following: • Changing the urgency (Disabled, Relay Only, Urgent or No...
Page 40 - Applying DC Power to the Load
Commissioning 4-8 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Applying DC Power to the Load 1 Check the DC output voltage and polarity of the power system and battery string(s). 2 Switch on the Battery MCB(s) (if fitted) and check that the Battery Fu...
Page 41 - SM45 Operations
Chapter 5 SM45 Operations Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 5-1 Overview Topic Page About the SM45 Front Panel 5-2 About Display Modes 5-4 Viewing System Values (Main Display Mode) 5-5 Viewing Alarms and System Status Messages (Status View ...
Page 43 - The Audible Indicator; To disable the audible indicator (when an alarm is active); Changing the Display Contrast; To change the display contrast
About the SM45 Front Panel Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 5-3 The Audible Indicator The SM45 has an onboard audible indicator. The audible indicator informs you about pressing invalid keys and active alarms as follows: • One beep every 2...
Page 44 - About Display Modes; Main Display Mode – for viewing system values; Changing Display Modes; To enter a display mode; Scrolling within a Display Mode; To scroll within a display mode; Using Edit Mode
SM45 Operations 5-4 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 About Display Modes The SM45 front panel menu structure consists of four display modes: • Main Display Mode – for viewing system values • Status View Mode – for viewing system statuses a...
Page 45 - Viewing System Values (Main Display Mode); To view system values
Viewing System Values (Main Display Mode) Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 5-5 Viewing System Values (Main Display Mode) Nine system values (as at right) can be viewed in Main Display Mode. If a system value is not available (for example, ...
Page 46 - Viewing Alarms and System Status Messages (Status View Mode); To view and clear alarms
SM45 Operations 5-6 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Viewing Alarms and System Status Messages (Status View Mode) Status View Mode displays alarm and status messages. The appearance of one of the following display indicators in Main Displa...
Page 47 - Viewing and Editing Configuration Parameters; To view and edit a configuration parameter
Viewing and Editing Configuration Parameters Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 5-7 Viewing and Editing Configuration Parameters Configuration Mode displays only those configuration parameters that are most likely to be changed on-site. Conf...
Page 49 - Communications
Chapter 6 Communications Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 6-1 Overview Topic Page Communications Options 6-2 DCTools Setup 6-3 SM45 Ethernet Setup 6-3 Setting Up SNMP Traps 6-4 Entering the “sysObjectID” of a Power System 6-5 Synchronizing...
Page 50 - Communications Options; Direct Connection
Communications 6-2 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Communications Options The SM45 supervisory module communicates to a designated PC (running the DCTools software) via a: • Standard RS-232 serial interface, or • Ethernet 10BaseT interfac...
Page 51 - DCTools Setup; Properties Direct; SM45 Ethernet Setup; To configure the SM45 for Ethernet communications using
DCTools Setup Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 6-3 DCTools Setup For your chosen communications option, configure the communications settings, in DCTools according to the table below. Then check that DCTools communicates correctly. Propert...
Page 52 - Setting Up SNMP Traps; Parameter Configuration
Communications 6-4 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Setting Up SNMP Traps The SM45 supervisory module can be configured to send alarms as SNMP traps to up to eight different SNMP trap receivers. To send alarms as SNMP traps, first set up E...
Page 53 - Entering the “sysObjectID” of a Power System; To enter the “sysObjectID” of a power system using; then Communications to display the Communications view.
Entering the “sysObjectID” of a Power System Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 6-5 Entering the “sysObjectID” of a Power System “sysObjectID” is a unique identifier that allows the network management system to identify an item (in this case...
Page 54 - Synchronizing the SM45 Real-time Clock; To synchronize the SM45 real-time clock using
Communications 6-6 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Synchronizing the SM45 Real-time Clock The SM45 features a battery-backed real-time clock for accurate date-time stamping of all alarms and control processes. Battery back up ensures that...
Page 55 - Maintenance
Chapter 7 Maintenance Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 7-1 Overview Topic Page Troubleshooting 7-2 Replacing a Rectifier 7-6 Replacing AC Input Fuses 7-9 Replacing the SM45 Real-time Clock Battery 7-10
Page 56 - Troubleshooting; Problem
Maintenance 7-2 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Troubleshooting Use the table below to troubleshoot minor power system installation and operational problems. If you still cannot solve a problem, contact your local Powerware DC product rep...
Page 60 - Removing a Rectifier; cover empty rectifier slots with blanking panels.
Maintenance 7-6 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Replacing a Rectifier Access Power Rectifiers can be replaced without switching off the power system and disconnecting the equipment it powers. Only service personnel should replace faulty r...
Page 61 - Step 2 – Pull out the rectifier; operation. Use suitable gloves to remove the hot rectifier.
Replacing a Rectifier Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 7-7 Step 2 – Pull out the rectifier Rectifier cases may exceed 100ºC (212ºF), especially after prolonged operation. Use suitable gloves to remove the hot rectifier. Grip the rectifier ...
Page 62 - Inserting a Rectifier; Step 2 – Push in the rectifier
Maintenance 7-8 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Inserting a Rectifier Step 1 – Align the new rectifier with the burst-out guides in the shelf Step 2 – Push in the rectifier To avoid injury to your hands, keep your fingers clear, as shown ...
Page 63 - Replacing AC Input Fuses; before checking or replacing their respective fuses.; To check and replace AC input fuses
Replacing AC Input Fuses Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 7-9 Replacing AC Input Fuses Each AC power socket has two fuses (one in the phase (L) and another in the neutral (N) AC input line) to protect the power system against certain inter...
Page 64 - Replacing the SM45 Real-time Clock Battery
Maintenance 7-10 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Replacing the SM45 Real-time Clock Battery A 3.6 V lithium battery provides power to the real-time clock when the SM45 is not powered. Only service personnel should replace the real-time cl...
Page 65 - Appendix; Glossary of Alarms
Appendix A Glossary of Alarms Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 A-1 AC Fail All rectifiers are reporting loss of AC power. ACD Fan Fail The AC Distribution cooling system or fan controller has failed. Aux Temp High The auxiliary temperature...
Page 67 - Control Function Glossary; Battery Test; Equalize
Appendix B Control Function Glossary Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 B-1 Battery Current Limit (BCL) Battery Current Limit automatically limits the battery charge current within a configured range (a percentage of the C10 rating of the ba...
Page 68 - Low Volts Disconnect
Control Function Glossary B-2 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Low Volts Disconnect Low Voltage Disconnect disconnects the batteries (Battery Disconnect) or the load (Load Disconnect), at the preset LVD disconnect voltage. This prevents da...
Page 69 - Specifications; System AC Input; System DC Output
Appendix C Specifications Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 C-1 System AC Input AC Input Voltage Range APU48 rectifiers: 95 – 275 V rms (L-N) APR48 rectifiers: 185 – 275 V rms (L-N) Rated AC Input Current APS3: 21 A (7 A per AC power cord) ...
Page 70 - Weight; APR48 Rectifiers; APU48 Rectifiers
Specifications C-2 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Dimensions H, W, D APS3-058 and APS3-059 3U, 19” mounting, 390 mm [15.35”]* APS3-060 and APS3-061 150 mm, 465 mm, 415 mm [5.9”, 18.31”, 16.34”]* APS6-058 and APS6-059 6U, 19” mounting, 39...
Page 71 - EQUIPMENT INCIDENT REPORT
EQUIPMENT INCIDENT REPORT Please enter as much information as you can. Send the completed form, together with the item for repair to your nearest authorized service agent. NOTE: Only one fault to be recorded per form. For further information contact the Powerware DC Product Services Division Telepho...
Page 72 - INFORMATION
INFORMATION continued (fault details, circumstances, consequences, actions) ................................................................................................................................................................ ..................................................................
Page 73 - Worldwide Support
. Worldwide Support Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 For technical support, contact one of the numbers below and for a complete list of our worldwide sales offices, visit our website http://www.powerware.com or email [email protected] Austr...
Page 77 - SM45 Front Panel Menu Structure
SM45 Front Panel Menu Structure Press to go to Main Display Mode Display with Active Alarm Display with Active Control Process DefaultDisplay OR Press to go to Configuration Mode (see back cover) the Default Display in Main Display Mode Press to go to Main Display Mode Status View Mode Enter Key: go...