Carrier 17EX- Manual

Carrier 17EX

Carrier 17EX– Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

1 Page 1
2 Page 2
3 Page 3
4 Page 4
5 Page 5
6 Page 6
7 Page 7
8 Page 8
9 Page 9
10 Page 10
11 Page 11
12 Page 12
13 Page 13
14 Page 14
15 Page 15
16 Page 16
17 Page 17
18 Page 18
19 Page 19
20 Page 20
21 Page 21
22 Page 22
23 Page 23
24 Page 24
25 Page 25
26 Page 26
27 Page 27
28 Page 28
29 Page 29
30 Page 30
31 Page 31
32 Page 32
33 Page 33
34 Page 34
35 Page 35
36 Page 36
37 Page 37
38 Page 38
39 Page 39
40 Page 40
41 Page 41
42 Page 42
43 Page 43
44 Page 44
45 Page 45
46 Page 46
47 Page 47
48 Page 48
49 Page 49
50 Page 50
51 Page 51
52 Page 52
53 Page 53
54 Page 54
55 Page 55
56 Page 56
57 Page 57
58 Page 58
59 Page 59
60 Page 60
61 Page 61
62 Page 62
63 Page 63
64 Page 64
65 Page 65
66 Page 66
67 Page 67
68 Page 68
69 Page 69
70 Page 70
71 Page 71
72 Page 72
73 Page 73
74 Page 74
75 Page 75
76 Page 76
77 Page 77
78 Page 78
79 Page 79
80 Page 80
81 Page 81
82 Page 82
83 Page 83
84 Page 84
85 Page 85
86 Page 86
87 Page 87
88 Page 88
89 Page 89
90 Page 90
91 Page 91
92 Page 92
93 Page 93
94 Page 94
95 Page 95
96 Page 96
97 Page 97
98 Page 98
99 Page 99
100 Page 100
101 Page 101
102 Page 102
103 Page 103
104 Page 104
105 Page 105
106 Page 106
107 Page 107
108 Page 108
109 Page 109
110 Page 110
111 Page 111
112 Page 112
113 Page 113
114 Page 114
115 Page 115
116 Page 116
117 Page 117
118 Page 118
119 Page 119
120 Page 120
Page: / 120

Table of Contents:

  • Page 2 – CONTENTS; Page
  • Page 6 – Fig. 1 — Model Number Identification
  • Page 7 – 7EX WITH EXTERNAL GEAR (SPEED INCREASER); Fig. 2 — Typical 17EX Chiller Components
  • Page 9 – STARTERS; All starters, whether supplied by Carrier or the customer,; TXV — Thermostatic Expansion Valve
  • Page 10 – Fig. 4 — 17EX Compressor Lubrication Cycle
  • Page 11 – The 17EX externally geared open-drive cen-; — Pressure Control Valve
  • Page 12 – PIC System Components —; Table 1 — Major PIC Components and
  • Page 13 – 5 — Condenser Entering and Leaving Water; 6 — Oil Suction Pressure Sensor; 1 — Gear Oil Cooler Solenoid Conduit
  • Page 14 – Fig. 8 — Control Sensors; Shown with Options Module
  • Page 15 – — Ground; Fig. 10 — 17EX Chiller Power Panel and Controls Connections
  • Page 16 – Fig. 11 — LID Default Screen
  • Page 18 – Fig. 14 — Example of Time Schedule
  • Page 19 – Fig. 15 — 17EX LID Menu Structure
  • Page 20 – Fig. 16 — 17EX Service Menu Structure
  • Page 22 – LEGEND FOR TABLE 2 — LID DISPLAY DATA; Fig. 17 — Example of Set Point Screen
  • Page 23 – Table 2 — LID Display Data; do not appear on
  • Page 32 – PIC System Functions; COMPRESSOR
  • Page 34 – Table 3 — Protective Safety Limits and Control Settings
  • Page 35 – Table 4 — Capacity Overrides
  • Page 38 – Surge Protection —; Prevention With Default Settings (English); Fig. 19 — 17EX Hot Gas Bypass/Surge Prevention
  • Page 40 – Ice Build Control —; ICE
  • Page 41 – Attach to Network Device Control; Fig. 20 — Example of Attach to Network
  • Page 42 – Service Operation —; Fig. 21 — Example of Holiday Period Screen
  • Page 43 – — START INITIATED — Prestart checks made chilled water; Fig. 22 — Control Sequence
  • Page 47 – Fig. 25 — 17EX Leak Test Procedures
  • Page 49 – Fig. 26 — Dehydration Cold Trap
  • Page 50 – Operating Voltage
  • Page 51 – Motor Pre-Start Checks; Table 6 — Recommended Motor Fastener; External Gear Pre-Start Checks
  • Page 52 – Fig. 27 — External Gear Lubrication System
  • Page 53 – Carrier Comfort Network Interface —; Check Starter
  • Page 55 – Estimated Maximum Load Conditions:
  • Page 57 – Table 8 — Control Test Menu Functions; TESTS TO BE; High Altitude Locations —
  • Page 58 – Manual Operation of the Guide Vanes —; POS parameter and press the SELECT softkey.; Dry Run to Test Start-Up Sequence; Fig. 28 — Correct Motor Rotation
  • Page 59 – Disc Coupling Installation and Alignment —
  • Page 60 – Fig. 29 — Typical High Speed Coupling for 17FX; Fig. 30 — Typical Low Speed Coupling for 17FX
  • Page 64 – Water; Fig. 31 — Refrigeration Log
  • Page 65 – REAR VIEW; Fig. 32 — Pumpout Unit Location and Valve Number Locations
  • Page 66 – Fig. 33 — Pumpout Unit Wiring Schematic; Fig. 34 — Optional Pumpout Compressor
  • Page 68 – Checking Guide Vane Linkage —; Fig. 35 — Electronic Vane Actuator Linkage
  • Page 69 – Fig. 36 — Contact Seal
  • Page 71 – Chiller Alignment; Fig. 37 — Checking Preliminary Alignment
  • Page 72 – Fig. 38 — Measuring Angular Misalignment
  • Page 73 – — Distance Between Front and; Fig. 40 — Alignment Formula
  • Page 74 – Fig. 41 — Adjusting Angular Misalignment in Plan
  • Page 75 – Be sure that coupling guards are replaced after these checks.; Fig. 43 — Alignment Check — Assembled Coupling
  • Page 76 – Fig. 44 — Typical Compressor or Gear Oil Cooler/Filter
  • Page 77 – Table 11 — 17EX Chiller Oil Specifications
  • Page 78 – Fig. 45 — Typical Float Valve Arrangement
  • Page 81 – Fig. 46 — Motor Riggings
  • Page 85 – Control Algorithms Checkout Procedure —; OCCDEFM; Control Test —; Fig. 48 — Oil Differential Pressure/Power
  • Page 86 – with Troubleshooting Guides
  • Page 92 – PROPORTIONAL INC BAND; PORTIONAL DEC BAND
  • Page 93 – Table 13 — External Gear Troubleshooting Guide
  • Page 94 – Table 14A — Thermistor Temperature (F) vs Resistance/Voltage Drop
  • Page 95 – Table 14B — Thermistor Temperature (C) vs Resistance/Voltage Drop
  • Page 96 – Control Modules; RED LEDs; Notes on Module Operation; The chiller operator monitors and modifies configura-; LED Locations
  • Page 97 – Power is supplied to the modules within the control panel.; Schematic for COMM3 Bus
  • Page 98 – Replacing Defective Processor Modules —; Fig. 54 — Options Module
  • Page 99 – PHYSICAL DATA AND WIRING
  • Page 100 – Table 16 — Additional Cooler Weights*
  • Page 105 – Fig. 57 — Compressor Fits and Clearances
  • Page 106 – Table 26 — Compressor Fits and Clearances
  • Page 115 – INDEX; Pumpout Compressor, 56
  • Page 116 – Refrigerant Into the, 67
Loading the manual

Start-Up, Operation, and Maintenance Instructions

SAFETY CONSIDERATIONS

Centrifugal liquid chillers are designed to provide safe
and reliable service when operated within design speci-
fications. When operating this equipment, use good judg-
ment and safety precautions to avoid damage to equip-
ment and property or injury to personnel.

Be sure you understand and follow the procedures and

safety precautions contained in the chiller instructions
as well as those listed in this guide.

DO NOT VENT refrigerant relief valves within a building. Outlet
from rupture disc or relief valve must be vented outdoors in ac-
cordance with the latest edition of ASHRAE (American Society of
Heating, Refrigeration, and Air Conditioning Engineers) 15. The
accumulation of refrigerant in an enclosed space can displace oxy-
gen and cause asphyxiation.
PROVIDE adequate ventilation in accordance with ASHRAE 15,
especially for enclosed and low overhead spaces. Inhalation of high
concentrations of vapor is harmful and may cause heart irregulari-
ties, unconsciousness, or death. Misuse can be fatal. Vapor is heavier
than air and reduces the amount of oxygen available for breathing.
Product causes eye and skin irritation. Decomposition products are
hazardous.
DO NOT USE OXYGEN to purge lines or to pressurize a chiller
for any purpose. Oxygen gas reacts violently with oil, grease, and
other common substances.
NEVER EXCEED specified test pressures, VERIFY the allowable
test pressure by checking the instruction literature and the design
pressures on the equipment nameplate.
DO NOT USE air for leak testing. Use only refrigerant or dry
nitrogen.
DO NOT VALVE OFF any safety device.
BE SURE that all pressure relief devices are properly installed and
functioning before operating any machine.

DO NOT WELD OR FLAME CUT any refrigerant line or vessel
until all refrigerant (liquid and vapor) has been removed from chiller.
Traces of vapor should be displaced with dry air or nitrogen and
the work area should be well ventilated. Refrigerant in contact with
an open flame produces toxic gases.
DO NOT USE eyebolts or eyebolt holes to rig chiller sections or
the entire assembly.
DO NOT work on high-voltage equipment unless you are a quali-
fied electrician.
DO NOT WORK ON electrical components, including control pan-
els, switches, starters, or oil heater until you are sure ALL POWER
IS OFF and no residual voltage can leak from capacitors or solid-
state components.
LOCK OPEN AND TAG electrical circuits during servicing. IF WORK
IS INTERRUPTED, confirm that all circuits are deenergized be-
fore resuming work.
AVOID SPILLING liquid refrigerant on skin or getting it into the
eyes. USE SAFETY GOGGLES. Wash any spills from the skin
with soap and water. If any enters the eyes, IMMEDIATELY FLUSH
EYES with water and consult a physician.
NEVER APPLY an open flame or live steam to a refrigerant cyl-
inder. Dangerous overpressure can result. When necessary to heat
refrigerant, use only warm (110 F [43 C]) water.

DO NOT REUSE disposable (nonreturnable) cylinders or
attempt to refill them. It is DANGEROUS AND ILLEGAL. When
cylinder is emptied, evacuate remaining gas pressure, loosen
the collar and unscrew and discard the valve stem. DO NOT
INCINERATE.
CHECK THE REFRIGERANT TYPE before adding refrigerant to
the chiller. The introduction of the wrong refrigerant can cause dam-
age or malfunction to this chiller.

Operation of this equipment with refrigerants other than those

cited herein should comply with ASHRAE-15 (latest edition). Con-
tact Carrier for further information on use of this chiller with other
refrigerants.
DO NOT ATTEMPT TO REMOVE fittings, covers, etc., while chiller
is under pressure or while chiller is running. Be sure pressure is at
0 psig (0 kPa) before breaking any refrigerant connection.
CAREFULLY INSPECT all relief devices, rupture discs, and other
relief devices AT LEAST ONCE A YEAR. If chiller operates in a
corrosive atmosphere, inspect the devices at more frequent
intervals.
DO NOT ATTEMPT TO REPAIR OR RECONDITION any relief
device when corrosion or build-up of foreign material (rust, dirt,
scale, etc.) is found within the valve body or mechanism. Replace
the device.
DO NOT install relief devices in series or backwards.
USE CARE when working near or in line with a compressed spring.
Sudden release of the spring can cause it and objects in its path to
act as projectiles.

RUN WATER PUMPS when removing, transferring, or charg-
ing refrigerant.

DO NOT STEP on refrigerant lines. Broken lines can whip about
and cause personal injury.

DO NOT climb over a chiller. Use platform, catwalk, or staging.
Follow safe practices when using ladders.

USE MECHANICAL EQUIPMENT (crane, hoist, etc.) to lift or
move inspection covers or other heavy components. Even if com-
ponents are light, use such equipment when there is a risk of slip-
ping or losing your balance.

BE AWARE that certain automatic start arrangements CAN EN-
GAGE THE STARTER. Open the disconnect ahead of the starter
in addition to shutting off the machine or pump.

USE only repair or replacement parts that meet the code require-
ments of the original equipment.

DO NOT VENT OR DRAIN waterboxes containing industrial brines,
liquid, gases, or semisolids without permission of your process con-
trol group.

DO NOT LOOSEN waterbox cover bolts until the waterbox has
been completely drained.
DOUBLE-CHECK that coupling nut wrenches, dial indicators, or
other items have been removed before rotating any shafts.

DO NOT LOOSEN a packing gland nut before checking that the
nut has a positive thread engagement.

PERIODICALLY INSPECT all valves, fittings, and piping for cor-
rosion, rust, leaks, or damage.

PROVIDE A DRAIN connection in the vent line near each pres-
sure relief device to prevent a build-up of condensate or rain
water.

17EX

Externally Geared Centrifugal Liquid Chillers

50/60 Hz

1500 to 2250 Nominal Tons (5280 to 7910 kW)

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 2
Tab

5d

PC 211

Catalog No. 531-721

Printed in U.S.A.

Form 17EX-1SS

Pg 1

7-97

Replaces: New

"Loading the manual" means you need to wait until the file loads and becomes available for online reading. Some manuals are very large, and the time they take to appear depends on your internet speed.

Other Manuals for Carrier 17EX

Summary

Page 2 - CONTENTS; Page

CONTENTS Page SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 17EX CHILLER FAMILIARIZATION . . . . . . . . . . . . . . . . ...

Page 6 - Fig. 1 — Model Number Identification

LEGEND NIH — Nozzle-In-Head *Any available cooler size can be combined with any available condenser size. NOTE: For details on motor size designations, see below. ASME ‘U’ STAMP ARI (Air Conditioning and Refrigeration Institute) PERFORMANCE CERTIFIED (60 Hz Only) Fig. 1 — Model Number Identification...

Page 7 - 7EX WITH EXTERNAL GEAR (SPEED INCREASER); Fig. 2 — Typical 17EX Chiller Components

1 2 3 4 5 6 7 8 9 10 11 12 13 14 40 39 37 38 36 35 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 34 33 32 31 LEGEND 1 — Condenser2 — Cooler Suction Pipe3 — Compressor Suction Elbow4 — Guide Vane Actuator5 — Condenser Discharge Pipe6 — Compressor Discharge Elbow7 — Two-Stage Compressor8 — Economize...

Other Carrier Models