Canon GP160- User Manual

Canon GP160

Canon GP160– User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

1 Page 1
2 Page 2
3 Page 3
4 Page 4
5 Page 5
6 Page 6
7 Page 7
8 Page 8
9 Page 9
10 Page 10
11 Page 11
12 Page 12
13 Page 13
14 Page 14
15 Page 15
16 Page 16
17 Page 17
18 Page 18
19 Page 19
20 Page 20
21 Page 21
22 Page 22
23 Page 23
24 Page 24
25 Page 25
26 Page 26
27 Page 27
28 Page 28
29 Page 29
30 Page 30
31 Page 31
32 Page 32
33 Page 33
34 Page 34
35 Page 35
36 Page 36
37 Page 37
38 Page 38
39 Page 39
40 Page 40
41 Page 41
42 Page 42
43 Page 43
44 Page 44
45 Page 45
46 Page 46
47 Page 47
48 Page 48
49 Page 49
50 Page 50
51 Page 51
52 Page 52
53 Page 53
54 Page 54
55 Page 55
56 Page 56
57 Page 57
58 Page 58
59 Page 59
60 Page 60
61 Page 61
62 Page 62
63 Page 63
64 Page 64
65 Page 65
66 Page 66
67 Page 67
68 Page 68
69 Page 69
70 Page 70
71 Page 71
72 Page 72
73 Page 73
74 Page 74
75 Page 75
76 Page 76
77 Page 77
78 Page 78
79 Page 79
80 Page 80
81 Page 81
82 Page 82
83 Page 83
84 Page 84
85 Page 85
86 Page 86
87 Page 87
88 Page 88
89 Page 89
90 Page 90
91 Page 91
92 Page 92
93 Page 93
94 Page 94
95 Page 95
96 Page 96
97 Page 97
98 Page 98
99 Page 99
100 Page 100
101 Page 101
102 Page 102
103 Page 103
104 Page 104
105 Page 105
106 Page 106
107 Page 107
108 Page 108
109 Page 109
110 Page 110
111 Page 111
112 Page 112
113 Page 113
114 Page 114
115 Page 115
116 Page 116
117 Page 117
118 Page 118
119 Page 119
120 Page 120
121 Page 121
122 Page 122
123 Page 123
124 Page 124
125 Page 125
126 Page 126
127 Page 127
128 Page 128
129 Page 129
130 Page 130
131 Page 131
132 Page 132
133 Page 133
134 Page 134
135 Page 135
136 Page 136
137 Page 137
138 Page 138
139 Page 139
140 Page 140
141 Page 141
142 Page 142
143 Page 143
144 Page 144
145 Page 145
146 Page 146
147 Page 147
148 Page 148
149 Page 149
150 Page 150
151 Page 151
152 Page 152
153 Page 153
154 Page 154
155 Page 155
156 Page 156
157 Page 157
158 Page 158
159 Page 159
160 Page 160
161 Page 161
162 Page 162
163 Page 163
164 Page 164
165 Page 165
166 Page 166
167 Page 167
168 Page 168
169 Page 169
170 Page 170
171 Page 171
172 Page 172
173 Page 173
174 Page 174
175 Page 175
176 Page 176
177 Page 177
178 Page 178
179 Page 179
180 Page 180
181 Page 181
182 Page 182
183 Page 183
184 Page 184
185 Page 185
186 Page 186
187 Page 187
188 Page 188
189 Page 189
190 Page 190
191 Page 191
192 Page 192
193 Page 193
194 Page 194
195 Page 195
196 Page 196
197 Page 197
198 Page 198
199 Page 199
200 Page 200
201 Page 201
202 Page 202
203 Page 203
204 Page 204
205 Page 205
206 Page 206
207 Page 207
208 Page 208
209 Page 209
210 Page 210
211 Page 211
212 Page 212
213 Page 213
214 Page 214
215 Page 215
216 Page 216
217 Page 217
218 Page 218
219 Page 219
220 Page 220
221 Page 221
222 Page 222
223 Page 223
224 Page 224
225 Page 225
226 Page 226
227 Page 227
228 Page 228
229 Page 229
230 Page 230
231 Page 231
232 Page 232
233 Page 233
234 Page 234
235 Page 235
236 Page 236
237 Page 237
238 Page 238
239 Page 239
240 Page 240
241 Page 241
242 Page 242
243 Page 243
244 Page 244
245 Page 245
246 Page 246
247 Page 247
248 Page 248
249 Page 249
250 Page 250
251 Page 251
252 Page 252
253 Page 253
254 Page 254
255 Page 255
256 Page 256
257 Page 257
258 Page 258
259 Page 259
260 Page 260
261 Page 261
262 Page 262
263 Page 263
264 Page 264
265 Page 265
266 Page 266
267 Page 267
268 Page 268
269 Page 269
270 Page 270
271 Page 271
272 Page 272
273 Page 273
274 Page 274
275 Page 275
276 Page 276
277 Page 277
278 Page 278
279 Page 279
280 Page 280
281 Page 281
282 Page 282
283 Page 283
284 Page 284
285 Page 285
286 Page 286
287 Page 287
288 Page 288
289 Page 289
290 Page 290
291 Page 291
292 Page 292
293 Page 293
294 Page 294
295 Page 295
296 Page 296
297 Page 297
298 Page 298
299 Page 299
300 Page 300
301 Page 301
302 Page 302
303 Page 303
304 Page 304
305 Page 305
306 Page 306
307 Page 307
308 Page 308
309 Page 309
310 Page 310
311 Page 311
312 Page 312
313 Page 313
314 Page 314
315 Page 315
316 Page 316
317 Page 317
318 Page 318
319 Page 319
320 Page 320
321 Page 321
322 Page 322
323 Page 323
324 Page 324
325 Page 325
326 Page 326
327 Page 327
328 Page 328
329 Page 329
330 Page 330
331 Page 331
332 Page 332
333 Page 333
334 Page 334
335 Page 335
336 Page 336
337 Page 337
338 Page 338
339 Page 339
340 Page 340
341 Page 341
342 Page 342
343 Page 343
344 Page 344
345 Page 345
346 Page 346
347 Page 347
348 Page 348
349 Page 349
350 Page 350
351 Page 351
352 Page 352
353 Page 353
354 Page 354
355 Page 355
356 Page 356
357 Page 357
358 Page 358
359 Page 359
360 Page 360
361 Page 361
362 Page 362
363 Page 363
364 Page 364
365 Page 365
366 Page 366
367 Page 367
368 Page 368
369 Page 369
370 Page 370
371 Page 371
372 Page 372
373 Page 373
374 Page 374
375 Page 375
376 Page 376
377 Page 377
378 Page 378
379 Page 379
380 Page 380
381 Page 381
382 Page 382
383 Page 383
384 Page 384
385 Page 385
386 Page 386
387 Page 387
388 Page 388
389 Page 389
390 Page 390
391 Page 391
392 Page 392
393 Page 393
394 Page 394
395 Page 395
396 Page 396
397 Page 397
398 Page 398
399 Page 399
400 Page 400
401 Page 401
402 Page 402
403 Page 403
404 Page 404
405 Page 405
406 Page 406
407 Page 407
408 Page 408
409 Page 409
410 Page 410
411 Page 411
412 Page 412
413 Page 413
414 Page 414
415 Page 415
416 Page 416
417 Page 417
418 Page 418
419 Page 419
420 Page 420
421 Page 421
422 Page 422
423 Page 423
424 Page 424
425 Page 425
426 Page 426
427 Page 427
428 Page 428
429 Page 429
430 Page 430
431 Page 431
432 Page 432
433 Page 433
434 Page 434
435 Page 435
436 Page 436
437 Page 437
438 Page 438
439 Page 439
440 Page 440
441 Page 441
442 Page 442
443 Page 443
444 Page 444
445 Page 445
446 Page 446
Page: / 446

Table of Contents:

  • Page 2 – IMPORTANT; COPYRIGHT © 1999 CANON INC.
  • Page 3 – INTRODUCTION
  • Page 5 – iii
  • Page 6 – iv
  • Page 7 – CONTENTS; CHAPTER 1 INTRODUCTION
  • Page 9 – vii
  • Page 10 – viii
  • Page 13 – 00dpi high resolution copy
  • Page 14 – Type
  • Page 15 – Functions
  • Page 16 – Other
  • Page 17 – Copy speed
  • Page 18 – External view; Main unit; ADF standard equipment model
  • Page 20 – Cross sectional diagram
  • Page 22 – IV. OPERATION EXPLANATION; Control panel
  • Page 25 – Basic operation
  • Page 26 – User mode; ting screen is displayed.; User mode for copies equipped with the fax function
  • Page 42 – User mode for copies equipped without the fax function
  • Page 44 – V. ROUTINE MAINTENANCE TO BE CARRIED OUT BY; tral detergent and then wiped dry.
  • Page 45 – Laser beam safety
  • Page 46 – CDRH Regulations; CANON; Note
  • Page 47 – Handling the laser unit; the laser beam will be reflected into the eyes.)
  • Page 48 – Toner safety; Never throw the toner into fire - there is a danger of explosion.; Caution
  • Page 49 – Outline
  • Page 50 – Laser emission
  • Page 53 – Function configuration
  • Page 54 – Copy operation overview; ate in the direct copy mode or memory copy mode.; Conditions for the different copying methods
  • Page 55 – II. ELECTRICAL CIRCUIT OVERVIEW; PCB and the IC on the DC controller PCB.
  • Page 57 – Overview; output from DC controller PCB.; Rotation operation; is integrated with the motor drive circuit.
  • Page 65 – I. OPERATION OVERVIEW; CCD with the reflected light.
  • Page 66 – Exposure system sequence
  • Page 67 – II. SCANNER DRIVE SYSTEM; Document scanner motor; which is controlled by the image processor PCB.
  • Page 68 – Changing the magnification ratio
  • Page 69 – and assembly procedures.
  • Page 70 – ) Remove the ADF or pressure plate
  • Page 71 – ) Inser t a screwdriver into the upper
  • Page 72 – ) Remove the 4 installation screws and
  • Page 73 – digital image processing are summarized.
  • Page 76 – II. ANALOG IMAGE PROCESSING
  • Page 78 – III. DIGITAL IMAGE PROCESSING; Analog processor PCB.
  • Page 79 – Shading correction
  • Page 81 – Magnification ratio process
  • Page 82 – Logarithmic correction; and that of the CCD output.
  • Page 83 – Half tone density processing; light image or a dark image curve as shown in Figure 4-307.; Binarisation; recording resolution of 1200 x 600pdi equivalent.
  • Page 85 – CCD unit; ) Remove the analog processor PCB
  • Page 90 – Laser scanner motor rpm error
  • Page 91 – II. BD SIGNAL GENERATION
  • Page 92 – III. LASER DRIVER CIRCUIT; Operation
  • Page 94 – IV. LASER SCANNER MOTOR CONTROL; Operation outline; laser scanner motor drive circuit.
  • Page 96 – Laser scanner unit; ) Remove the pr inter from the main
  • Page 99 – Construction; is output for the charging, with the designated timing.
  • Page 100 – High voltage related output sequence; Conditions: When copying 2 sheets of A4 size paper.
  • Page 101 – II. PRIMARY CHARGING ROLLER BIAS CONTROL
  • Page 102 – III. TRANSFER CHARGING ROLLER BIAS CONTROL; Transfer bias; sitive drum to the paper.; Cleaning bias; between the paper adhering to the transfer charging roller.
  • Page 103 – Bias control; circuit comes into operation.
  • Page 104 – IV. SEPARATION STATIC CHARGE ELIMINATOR BIAS
  • Page 105 – V. DEVELOPING BIAS CONTROL; the DC controller PCB. It’s principal functions are as follows:; erated and applied to the developing cylinder.
  • Page 106 – the print resolution (1200dpi equivalent and 600dpi equivalent).
  • Page 107 – VII. CARTRIDGE DETECTION; in the cartridge, is shown in the diagram below.
  • Page 109 – CHAPTER 7; ing the construction of the automatic document feeder.
  • Page 111 – Construction Overview; Jam detection sensors
  • Page 116 – Paper size detection; : Push switch pressed; LGL
  • Page 118 – Lifter plate operation
  • Page 120 – Multi-feeder paper size setting
  • Page 122 – V. PAPER FEEDING OPERATION; Paper leading edge detection; then delivered onto the eject tray.; Paper width detection; lever which the user has set in the unit.
  • Page 124 – Types of Jam; lowing situations; Jam sequence
  • Page 125 – Detection by the registration sensor (PS302); Delay jam at the time of the first sheet pick-up
  • Page 130 – Paper leading edge sensor stationary jam
  • Page 132 – Fixer wraparound jam; and the feeding process immediately stopped.; Forced delivery operation; on to the unit, automatic delivery does not take place.
  • Page 134 – Cassette feeding assembly; To remove the pick-up roller; The pick-up roller’s attachment and
  • Page 135 – It is possible to attach and remove
  • Page 136 – To remove the pick-up unit; ) Remove the print unit from the main
  • Page 137 – 0) Remove the tension spring from the
  • Page 138 – 1) R e m ove t h e 5 i n s t a l l a t i o n s c r ew s; To remove the pick-up solenoid; ) Remove the installation screw and
  • Page 139 – Construction of the pick-up assembly
  • Page 140 – Multi-feeder assembly; up roller; ) R e m o ve t h e p r i n t e r u n i t f r o m t h e
  • Page 141 – To remove the separation pad
  • Page 144 – Construction of the registration roller assembly
  • Page 145 – Feeder assembly; To remove the feeder assembly
  • Page 149 – I. OPERATIONAL OVERVIEW
  • Page 151 – Fixing temperature control; ceramic base. The heater heats up the fixing film.
  • Page 153 – Fixing heater safety mechanism
  • Page 155 – the lower left cover.
  • Page 156 – remove the grounding cable.
  • Page 159 – The liquid crystal display console is composed of 80
  • Page 160 – Low-voltage power supply circuit
  • Page 162 – Protection function; High voltage power supply circuit; erate the high voltages listed below.
  • Page 163 – Energy save function control; switches over to the ESS function.; Control; When the ESS is activated: approximately 14W
  • Page 164 – occur, the unit will automatically turn off the ESS mode.
  • Page 165 – Rotation control mechanism
  • Page 167 – Vanadium lithium secondary battery (BAT1); • Printing transmission image data:
  • Page 169 – Jumper plugs; vent the depletion of the back up batteries.
  • Page 170 – Data types
  • Page 172 – Printing the back-up information list
  • Page 173 – Back-up battery function table
  • Page 175 – ) R e m ove t h e 2 i n s t a l l a t i o n s c r ew s
  • Page 176 – ) M o v e t h e c o n t r o l p a n e l f o r w a r d ,
  • Page 177 – Main Motor; Removing the printer unit; ) P u l l o u t t h e c a s s e t t e o n t h e m a i n
  • Page 178 – slowly pull out the printer unit.
  • Page 179 – Cautionary points relating to the; When lifting the pr inter unit, please
  • Page 180 – When setting the printer unit into the
  • Page 181 – Removing the main motor
  • Page 182 – The structure of the main drive unit is depicted below.
  • Page 184 – Removing the ROM DIMM
  • Page 185 – DC power supply PCB; ) Remove the 5 installation connectors
  • Page 187 – CASSETTE FEEDER
  • Page 191 – II. OVERVIEW OF THE ELECTRICAL CIRCUITS
  • Page 192 – III. FEEDER CONTROLLER PCB INPUT AND OUTPUT
  • Page 193 – IV. OPERATION OVERVIEW
  • Page 194 – Basic Sequence; feeder
  • Page 195 – V. FEEDER MOTOR CONTROL
  • Page 197 – Jam Sensing
  • Page 198 – Registration sensor delay jam; These are the detection timings for each cassette feeder:; Timer count time
  • Page 200 – the cassette feeder’s rear cover.
  • Page 201 – ) O p e n t h e h i n g e d o o r a l i t t l e , a n d
  • Page 202 – Removing the pick-up unit; ) Remove the cassette feeder from the
  • Page 203 – ) Remove the 4 screws located in the
  • Page 205 – INSTALLATION
  • Page 207 – I. CHOOSING AN SUITABLE INSTALLATION LOCATION
  • Page 208 – Operation space overview
  • Page 209 – II. UNPACKING AND INSTALLATION
  • Page 210 – Opening the package and removing the packing materials; Work details
  • Page 211 – Installing the cartridge
  • Page 214 – Loading paper into the cassette
  • Page 217 – Loading paper into the multi-feeder
  • Page 218 – Attaching the tray/Power cord
  • Page 219 – Checking the Copy image; Executing an all-clear
  • Page 220 – Setting the date and time (User mode operation); to move
  • Page 221 – Setting the dialing method
  • Page 222 – Adjusting the output level
  • Page 223 – MAINTENANCE AND INSPECTION
  • Page 225 – I. PERIODIC REPLACEMENT PARTS
  • Page 226 – III. BASIC SERVICING PROCEDURES
  • Page 227 – IV. CARTRIDGE STORAGE AND HANDLING; Storage when the packing seal is intact; Table 12-401 Temperature and humidity conditions for storage
  • Page 228 – Storage environment after the packing seal has been opened; tion with air that has a high salt content.; Cartridge shelf life
  • Page 229 – Handling; do not wave it about.
  • Page 230 – cartridge. Do not touch the surface of the photosensitive drum.
  • Page 233 – TROUBLESHOOTING
  • Page 235 – Reading the procedure chart
  • Page 236 – I. STANDARDS AND ADJUSTMENTS; Mechanical system; Right and left registration adjustment; up with the 1mm interval scale marks.
  • Page 237 – Image leading edge margin adjustment; ment described on the next page.
  • Page 238 – Mirror positioning adjustment; Adjusting position of No. 2 mirror mount
  • Page 239 – unit wire pulley’s hexagonal fixing nut.
  • Page 240 – No. 2 mirror mounts is illustrated below.
  • Page 241 – Check the pressure (nip width) of the fixing pressure roller; However, if the nip width is not correct, faulty fixing may occur.
  • Page 243 – Electrical System; automatic shading adjustment; Automatic shading adjustment; as shown in the figure below.
  • Page 244 – ment taken in step 5.
  • Page 245 – Actual measurement Input measurement
  • Page 246 – Sensor check; Sensor name
  • Page 248 – Image processor PCB replacement procedures; plug JP1 from the image processor PCB.; Procedures performed after replacement; on the control panel.
  • Page 249 – II. IMAGE AND MACHINE MALFUNCTION COUNTER-; Initial check; Setting environment; Choose a location where the machine will sit level
  • Page 250 – Check the document for symptoms of trouble; Example red sheet or accounting sheet; the white reference plate; Load new packing paper and make a test copy.; power for 60 minutes.
  • Page 251 – Treatment procedures by faulty image type
  • Page 252 – Too Light
  • Page 253 – Too Dark
  • Page 254 – Blank
  • Page 255 – Solid black
  • Page 256 – Soiled back
  • Page 257 – Vertical Fogging
  • Page 258 – 3 Leading Edge Displacement
  • Page 260 – Operation malfunction countermeasures; No power
  • Page 261 – Paper does not pick up (Main unit cassette)
  • Page 264 – Registration roller does not rotate
  • Page 265 – Speaker does not operate
  • Page 267 – The “Add paper” indicator does not go out (multifeeder)
  • Page 268 – III. FAULTY FEEDING COUNTERMEASURES
  • Page 269 – Copy paper jam
  • Page 272 – Faulty feeding; Double feeding
  • Page 275 – Clutch, solenoid types; Symbol
  • Page 278 – Sensors
  • Page 282 – PCBs
  • Page 284 – VRs which may be adjusted in the field:
  • Page 285 – : Image memory backup battery (BAT1) electrification jumper plug
  • Page 286 – DC controller PCB/ Sensor PCB; VR402: For factory adjustment; Sensor PCB
  • Page 289 – #3 NUMERIC Param: numeric parameter settings
  • Page 290 – Operating Procedures
  • Page 291 – Service mode menu list; Characters in bold face show initial setting values.
  • Page 297 – SSSW Default Setting
  • Page 302 – Param
  • Page 312 – Parameter settings; SSSW settings
  • Page 315 – MEMO
  • Page 317 – #1 SSSW-SW04 communications trouble remedy setting
  • Page 322 – as the other party’s machine.
  • Page 324 – Bit 0 and Bit 0, regardless of the communication mode.
  • Page 325 – Transmission/reception time out interval
  • Page 328 – from the other party’s machine in the report.
  • Page 330 – by the transmitting machine.
  • Page 331 – initiation of communications until end of communications.
  • Page 333 – Function
  • Page 334 – reference value
  • Page 336 – settings
  • Page 340 – received, divide the image to B5 horizontal paper size and print.
  • Page 343 – Warning
  • Page 345 – Prints 8 patterns within the printing area.
  • Page 346 – Test Mode menu; After finishing the TEST MODE, press the stop key, then the clear key.
  • Page 353 – sage will be indicated on the display.
  • Page 354 – a) Test pattern printing mode
  • Page 358 – d) DTMF signal output test
  • Page 359 – V.34 G3 signal transmission test
  • Page 363 – tion indicator is displayed.
  • Page 364 – Below is an explanation of how to read the screen.
  • Page 365 – Printer status information list
  • Page 370 – The stamp test has the following two menus.
  • Page 375 – This test is for factory use.
  • Page 376 – User reports; Reports output manually
  • Page 377 – Reports output automatically
  • Page 378 – digit display
  • Page 379 – Service report
  • Page 392 – read
  • Page 394 – TX= Transmitted protocol signal
  • Page 404 – • G3 mode error codes
  • Page 431 – APPENDIX
  • Page 433 – Power ON
  • Page 435 – B. SIGNALS AND ABBREVIATIONS
  • Page 437 – C. GENERAL CIRCUIT DIAGRAM; I. Image processor PCB
  • Page 439 – for Program ROM DIMM; Program ROM DIMM
  • Page 440 – II. DC controller PCB
  • Page 442 – Cassette feeder-one level type; Cassette feeder-two level type
  • Page 443 – D LIST OF SPECIAL TOOLS; standard set of tools.; Tool Name
Loading the manual

SERVICE
MANUAL

REVISION 0

FY8-13G2-000

FEB. 1999

COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)

GP160F/160DF/160

Download Free Service Manual at http://printer1.blogspot.com

"Loading the manual" means you need to wait until the file loads and becomes available for online reading. Some manuals are very large, and the time they take to appear depends on your internet speed.

Summary

Page 2 - IMPORTANT; COPYRIGHT © 1999 CANON INC.

IMPORTANT THIS DOCUMENTATION IS PUBLISHED BY CANON INC., JAPAN, TO SERVE AS A SOURCE OFREFERENCE FOR WORK IN THE FIELD. SPECIFICATIONS AND OTHER INFORMATION CONTAINED HEREIN MAY VARY SLIGHTLYFROM ACTUAL MACHINE VALUES OR THOSE FOUND IN ADVERTISING AND OTHER PRINTEDMATTER. ANY QUESTIONS REGARDING INF...

Page 3 - INTRODUCTION

COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) This service manual provides basic information required for performing field service to maintain the product quality and functions of the this machine. The structure of themanual is as described below. Each c...

Page 5 - iii

System configuration COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) Main unit configur ation ADF-H1 Cassette Unit D1 Cassette unit E1 Modem board NCU board Modular board Super G3 FAX board 8MB expanded memory Digital black and white copier and facsimile D...

Other Canon Models