Yamaha YBR250- Manuals

1 - 1 1 SAFETY INFORMATION E A U 1 0 2 8 1 MOTORCYCLES ARE SINGLE TRACKVEHICLES. THEIR SAFE USE ANDOPERATION ARE DEPENDENT UPONT H E U S E O F P R O P E R R I D I N GT E C H N I Q U E S A S W E L L A S T H EEXPERTISE OF THE OPERATOR.EVERY OPERATOR SHOULD KNOWTHE FOLLOWING REQUIREMENTSBEFORE RIDING T...

1 - 2 1 SAFETY INFORMATION l The posture of the operator andpassenger is impor tant for propercontrol. l The operator should keep bothhands on the handlebar and bothfeet on the operator footrestsduring operation to maintaincontrol of the motorcycle. l The passenger should alwayshold onto the operato...

1 - 3 1 SAFETY INFORMATION as possible on both sides of themotorcycle to minimize imbalanceor instability. l S h i f t i n g w e i g h t s c a n c r e a t e asudden imbalance. Make sure thataccessories and cargo are securelyattached to the motorcycle beforeriding. Check accessory mountsand cargo res...

2 - 1 2 DESCRIPTION E A U 1 0 4 1 0 Left view 1. Idle adjusting screw2. Battery3. Main fuse4. Fuse box5. Storage compartment6. Grab bar7. Seat lock8. Shift pedal9. Engine oil drain bolt cap 2.pmd 24/1/2007, 14:37 1

2 - 2 2 DESCRIPTION E A U 1 0 4 2 0 Right view 1. Owner’s tool kit2. Air filter element3. Front brake fluid reservoir4. Engine oil filter element5. Engine oil filler cap6. Brake pedal7. Shock absorber assembly spring preload adjusting ring cap 2.pmd 24/1/2007, 14:37 2

2 - 3 2 DESCRIPTION E A U 1 0 4 3 0 Controls and instruments 1. Clutch lever2. Left handlebar switches3. Speedometer4. Display5. Tachometer6. Front brake lever7. Throttle grip8. Right handlebar switches9. Main switch10. Fuel tank cap cap 2.pmd 24/1/2007, 14:37 3

3 - 1 3 INSTRUMENT AND CONTROL FUNCTIONS E A U 1 0 4 6 0 Main switch/steering lock The main switch/steering lock controlsthe ignition and lighting systems, and isused to lock the steering. The variouspositions are described below. OFF ON LOCK E A U 1 0 5 7 0 ON All electrical circuits are supplied w...

3 - 2 3 INSTRUMENT AND CONTROL FUNCTIONS E A U 1 1 0 0 3 Indicator and warning lights 1. Turn signal indicator light “ / ”2. Neutral indicator light “N”3. High beam indicator light “ ” 4. Fuel level warning light “ ”5. Engine trouble warning light “ ” E A U 1 1 0 3 0 Turn signal indicator lights “ ”...

3 - 3 3 INSTRUMENT AND CONTROL FUNCTIONS E A U 1 1 8 7 2 Tachometer 1. Speedometer2. Tachometer The electric tachometer allows the riderto monitor the engine speed and keep itwithin the ideal power range.When the key is turned to “ON”, thetachometer needle will sweep onceacross the r/min range and t...

3 - 4 3 INSTRUMENT AND CONTROL FUNCTIONS the “SELECT” button, and then push the“RESET” button for at least one second.If you do not reset the fuel reservetripmeter manually, it will reset itselfautomatically and the display will returnto the prior mode after refueling andtraveling 5 km (3mi). Clock ...

3 - 5 3 INSTRUMENT AND CONTROL FUNCTIONS E A U 1 2 3 5 0 Pass switch “ ” Press this switch to flash the headlight. E A U 1 2 4 0 0 Dimmer switch “ / ” Set this switch to “ ” for the high beam and to “ ” for the low beam. E A U 1 2 4 6 0 Turn signal switch “ / ” To signal a right-hand turn, push this...

3 - 6 3 INSTRUMENT AND CONTROL FUNCTIONS E A U 1 2 8 7 0 Shift pedal 1. Shift pedal The shift pedal is located on the left sideof the engine and is used in combinationwith the clutch lever when shifting thegears of the 5-speed constant-mesht r a n s m i s s i o n e q u i p p e d o n t h i smotorcycl...

3 - 7 3 INSTRUMENT AND CONTROL FUNCTIONS E A U 1 3 0 2 1 Fuel tank cap To remove the fuel tank cap Inser t the key into the lock and turn it1/4 tur n clockwise. The lock will bereleased and the fuel tank cap can beremoved. To install the fuel tank cap 1. Inser t the fuel tank cap into the tank openi...

3 - 8 3 INSTRUMENT AND CONTROL FUNCTIONS E C A 1 0 0 7 0 Immediately wipe off spilled fuel witha clean, dry, soft cloth, since fuel maydeteriorate painted surfaces or plasticparts. E A U 3 3 5 0 0 Recommended fuel: REGULAR UNLEADED GASOLINE ONLY Fuel tank capacity: 19.2 L (5.07 US gal) (4.22 Imp. ga...

3 - 9 3 INSTRUMENT AND CONTROL FUNCTIONS E A U 1 3 8 0 0 Seat To remove the seat 1. Inser t the key into the seat lock, and then turn it clockwise. 2. Pull the seat off. 1 2 1. Seat lock2. Unlock To install the seat 1. Inser t the projections on the front of the seat into the seat holdersas shown. 1...

3 - 1 0 3 INSTRUMENT AND CONTROL FUNCTIONS To release the helmet from thehelmet holder Open the seat, remove the helmet fromthe helmet holder, and then close theseat. E A U 3 7 8 9 0 Storage compartment 1. Storage compartment2. Owner’s tool kit3. Band The storage compar tment is locatedunder the sea...

3 - 1 1 3 INSTRUMENT AND CONTROL FUNCTIONS E W A 1 0 2 1 0 Always adjust both shock absorberassemblies equally, otherwise poorhandling and loss of stability mayresult. To increase the spring preload andthereby harden the suspension, turn theadjusting ring on each shock absorberassembly in direction ...

3 - 1 2 3 INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealerr e p a i r i t i f i t d o e s n o t f u n c t i o nproperly. E A U 1 5 3 1 1 Ignition circuit cut-off system T h e i g n i t i o n c i r c u i t c u t - o f f s y s t e m(comprising the sidestand switch, clutchswitch and neut...

3 - 1 3 3 INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off:1. Move the sidestand down.2. Make sure that the engine stop switch is turned on.3. Turn the key on. 4. Shift the transmission into the neutral position.5. Push the start switch. Does the engine start? With the engine still runnin...

4 - 2 4 PRE-OPERATION CHECKS E A U 1 5 6 0 5 Pre-operation check list cap 4.pmd 24/1/2007, 14:37 2

5 - 1 5 OPERATION AND IMPORTANT RIDING POINTS E A U 1 5 9 5 0 E W A 1 0 2 7 0 l l l l l Become thoroughly familiarwith all operating controls andtheir functions before riding.C o n s u l t a Ya m a h a d e a l e rregarding any control or functiont h a t y o u d o n o t t h o r o u g h l yunderstand....

5 - 2 5 OPERATION AND IMPORTANT RIDING POINTS preserve the battery. Do not crank theengine more than 10 seconds on anyone attempt. E C A 1 1 0 4 0 For maximum engine life, neveraccelerate hard when the engine iscold! The engine is warm when it quicklyresponds to the throttle. E A U 1 6 6 7 1 Shiftin...

5 - 4 5 OPERATION AND IMPORTANT RIDING POINTS E A U 1 7 2 1 2 Parking When parking, stop the engine, and thenremove the key from the main switch. E W A 1 0 3 1 0 l l l l l Since the engine and exhaustsystem can become very hot,p a r k i n a p l a c e w h e r epedestrians or children are notlikely to...

6 - 1 6 PERIODIC MAINTENANCE AND MINOR REPAIR E A U 1 7 2 4 0 Safety is an obligation of the owner.Periodic inspection, adjustment andlubrication will keep your vehicle in thesafest and most efficient conditionpossible. The most important points ofinspection, adjustment, and lubricationare explained...

6 - 2 6 PERIODIC MAINTENANCE AND MINOR REPAIR E A U 1 7 7 0 7 Periodic maintenance and lubrication chart l l l l l The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. l From 50000 km, repeat the maintenance intervals star ting from 10000 km. ...

6 - 5 6 PERIODIC MAINTENANCE AND MINOR REPAIR E A U 1 8 6 6 0 l The air filter needs more frequent service if you are riding in unusually wet or dusty areas. l Hydraulic brake service l Regularly check and, if necessary, correct the brake fluid level. l Every two years replace the internal component...

6 - 6 6 PERIODIC MAINTENANCE AND MINOR REPAIR E A U 1 8 7 2 1 Removing and installing thecowling and panels The cowling and panels shown need tobe removed to perform some of themaintenance jobs described in thischapter. Refer to this section each timethe cowling or a panel needs to beremoved and ins...

6 - 7 6 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Remove the seat. (See page 3-9.)2. Remove the screws, and then pull the panel to the outside as shown. To install the panel 1. Place the panel in the original position, and install the screws. 2. Install the seat. E A U 1 9 6 3 0 Checking the spark pl...

6 - 8 6 PERIODIC MAINTENANCE AND MINOR REPAIR Specified spark plug: NGK / DR8EA To install the spark plug 1. Measure the spark plug gap with a w i r e t h i c k n e s s g a u g e a n d , i fn e c e s s a r y, a d j u s t t h e g a p t ospecification. 1. Spark plug gap Spark plug gap: 0.6~0.7mm (0.02...

6 - 1 0 6 PERIODIC MAINTENANCE AND MINOR REPAIR 2 2 1 1. Oil filter element2. O-ring Make sure that the O-rings are properlyseated. 7. Install the oil filter element cover b y i n s t a l l i n g t h e b o l t s , t h e ntightening them to the specifiedtorque. Tightening torque: Oil filter element c...

6 - 1 1 6 PERIODIC MAINTENANCE AND MINOR REPAIR E A U 2 0 8 8 0 Cleaning the air filter element The air filter should be cleaned at thespecified intervals. It should be cleanedmore frequently when riding in unusuallywet or dusty areas. 1. Remove panel B. (See page 6-6.) 1 2 2 1. Air filter case cove...

6 - 1 2 6 PERIODIC MAINTENANCE AND MINOR REPAIR E A U 2 1 3 1 1 Checking the engine idlingspeed T h e e n g i n e i d l i n g s p e e d m u s t b echecked as follow and, if necessar y,adjusted by a Yamaha dealer at thei n t e r v a l s s p e c i f i e d i n t h e p e r i o d i cmaintenance and lubri...

6 - 1 3 6 PERIODIC MAINTENANCE AND MINOR REPAIR E A U 2 1 5 6 0 Tires To maximize the performance, durability,and safe operation of your motorcycle,note the following points regarding thespecified tires. Tire air pressure The tire air pressure should be checkedand, if necessary, adjusted before each...

6 - 1 4 6 PERIODIC MAINTENANCE AND MINOR REPAIR Tire inspection 1. Tire sidewall2. Tire tread depth The tires must be checked before eachride. If the center tread depth reachesthe specified limit, if the tire has a nailor glass fragments in it, or if the sidewallis cracked, have a Yamaha dealerrepla...

6 - 1 5 6 PERIODIC MAINTENANCE AND MINOR REPAIR E A U 2 1 9 6 0 Cast wheels To maximize the performance, durability,and safe operation of your motorcycle,note the following points regarding thespecified wheels. l The wheel rims should be checkedfor cracks, bends or warpage beforeeach ride. If any da...

6 - 1 6 6 PERIODIC MAINTENANCE AND MINOR REPAIR E A U 2 2 1 9 2 Adjusting the brake pedalposition and free play E W A 1 0 6 7 0 It is advisable to have a Yamaha dealermake these adjustments. Brake pedal position The top of the brake pedal should bep o s i t i o n e d a p p r o x i m a t e l y 2 9 m ...

6 - 1 7 6 PERIODIC MAINTENANCE AND MINOR REPAIR E A U 2 2 2 7 0 Adjusting the rear brake lightswitch 1. Rear brake light switch2. Rear brake light switch adjusting nut The rear brake light switch, which isactivated by the brake pedal, is properlyadjusted when the brake light comes onjust before brak...

6 - 1 8 6 PERIODIC MAINTENANCE AND MINOR REPAIR E A U 3 7 0 0 1 Checking the front brakefluid level LOWER LOWER UP 1 1. Minimum level mark Insufficient brake fluid may allow air toe n t e r t h e b r a k e s y s t e m , p o s s i b l ycausing it to become ineffective.Before riding, check that the br...

6 - 1 9 6 PERIODIC MAINTENANCE AND MINOR REPAIR E A U 2 2 7 6 0 Drive chain slack The drive chain slack should be checkedb e f o r e e a c h r i d e a n d a d j u s t e d i fnecessary. E A U 2 2 7 7 2 To check the drive chain slack 1 1. Drive chain slack 1. P l a c e t h e m o t o r c y c l e o n t ...

6 - 2 0 6 PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torques: Locknut: 16 Nm (1.6 m.kgf, 12 ft.lbt) Axle nut: 104 Nm (10.4 m.kgf, 77 ft.lbt) 4. Adjust the brake pedal free play. (See page 6-16.) E W A 1 0 6 6 0 After adjusting the brake pedal freeplay, check the operation of the brakelight. E ...

6 - 2 1 6 PERIODIC MAINTENANCE AND MINOR REPAIR E A U 2 3 1 0 0 Checking and lubricating thecables The operation of all control cables andthe condition of the cables should bechecked before each ride, and thec a b l e s a n d c a b l e e n d s s h o u l d b elubricated if necessar y. If a cable isda...

6 - 2 3 6 PERIODIC MAINTENANCE AND MINOR REPAIR E A U 2 3 2 5 0 Lubricating the rearsuspension T h e p i v o t i n g p o i n t s o f t h e r e a rsuspension must be lubricated at thei n t e r v a l s s p e c i f i e d i n t h e p e r i o d i cmaintenance and lubrication chart. Recommended lubricant:...

6 - 2 4 6 PERIODIC MAINTENANCE AND MINOR REPAIR E A U 2 3 2 8 0 Checking the steering Worn or loose steering bearings maycause danger. Therefore, the operationof the steering must be checked asfollows at the intervals specified in theperiodic maintenance and lubricationchart. 1. Place a stand under ...

6 - 2 5 6 PERIODIC MAINTENANCE AND MINOR REPAIR quantities of water or milka n d i m m e d i a t e l y c a l l aphysician. l l l l l EYES: Flush with water for 15minutes and seek promptmedical attention. l l l l l Batteries produce explosivehydrogen gas. Therefore, keepsparks, flames, cigarettes, et...

6 - 2 6 6 PERIODIC MAINTENANCE AND MINOR REPAIR E A U 2 3 6 2 4 Replacing the fuses The main fuse and the fuse box, whichcontains the fuses for the individualcircuits, are located under the seat. (Seepage 3-9.) 20 1 2 1. Main fuse2. Spare fuse 1. Fuse box cover2. Headlight fuse3. Signaling system fu...

6 - 2 7 6 PERIODIC MAINTENANCE AND MINOR REPAIR E A U 2 3 7 8 0 Replacing the headlight bulb This model is equipped with a quar tzbulb headlight. If the headlight bulb burnsout, replace it as follows. 1. Remove the headlight unit by removing the screws. 1 1. Screw 2. Disconnect the headlight coupler...

6 - 2 9 6 PERIODIC MAINTENANCE AND MINOR REPAIR E A U 2 4 3 5 0 Supporting the motorcycle Since this model is not equipped with acenterstand, follow these precautionswhen removing the front and rear wheelo r p e r f o r m i n g o t h e r m a i n t e n a n c erequiring the motorcycle to stand upright...

6 - 3 0 6 PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Wheel axle: 60 Nm (6.0 m.kgf, 44 ft.lbt) 5. Tighten the front fork pinch bolt to the specified torque. Tightening torque: Front fork pinch bolt: 55 Nm (5.5 m.kgf, 40ft.lbt) 6. Push down hard on the handlebar several times to check fo...

6 - 3 1 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7. Push the wheel forward, and then remove the drive chain from therear sprocket. The drive chain does not need to bedisassembled in order to remove andinstall the wheel. 8. Remove the wheel. E A U W 0 1 7 0 To install the rear wheel 1. Insert the whee...

6 - 3 2 6 PERIODIC MAINTENANCE AND MINOR REPAIR E A U 2 5 9 0 1 Troubleshooting chart E W A 1 0 8 4 0 Keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level inthe fuel tank. 1. Fuel There is enough fuel. There is no fuel. Check the compression. Supp...

7 - 1 MOTORCYCLE CARE AND STORAGE 7 E A U 2 6 0 0 1 Care While the open design of a motorcycler e v e a l s t h e a t t r a c t i v e n e s s o f t h et e c h n o l o g y, i t a l s o m a ke s i t m o r evulnerable. Rust and corrosion candevelop even if high-quality componentsare used. A rusty exhau...

7 - 2 MOTORCYCLE CARE AND STORAGE 7 After normal useRemove dir t with warm water, a milddetergent, and a soft, clean sponge, andthen rinse thoroughly with clean water.Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insectswill come off more easily if the area iscovered wit...

7 - 3 MOTORCYCLE CARE AND STORAGE 7 rubber and plastic parts, but treatt h e m w i t h a s u i t a b l e c a r eproduct. l l l l l Avoid using abrasive polishingcompounds as they will wearaway the paint. Consult a Yamaha dealer for advice onwhat products to use. E A U M 1 9 0 0 Storage Short-term Al...

7 - 4 MOTORCYCLE CARE AND STORAGE 7 pedals as well as of the sidestand/centerstand. 5. Check and, if necessary, correct the tire air pressure, and then liftthe motorcycle so that both of itsw h e e l s a r e o f f t h e g r o u n d .Alternatively, turn the wheels a littleevery month in order to prev...

8 - 1 SPECIFICATIONS 8 Dimensions: Overall length: 2025 mm (79.7 in) Overall width: 745 mm (29.3 in) Overall height: 1065 mm (41.9 in) Seat height: 805 mm (31.7 in) Wheelbase: 1360 mm (53.5 in) Ground clearance: 190 mm (7.5 in) Minimum turning radius: 2395 mm (94.3 in) Weight: With oil and fuel: 154...

8 - 3 SPECIFICATIONS 8 Headlight: Bulb type: Halogen bulb Bulb voltage, wattage x quantity Headlight: 12 V, 35 W/35.0 W x 1 Tail brake light: 12 V, 5.0 W/21.0 W x 1 Front turn signal light: 12 V, 10.0 W x 2 Rear turn signal light: 12 V, 10.0 W x 2 Position light: 12 V, 5.0 W Meter lighting: 14 V, 2....

9 - 1 CONSUMER INFORMATION 9 E A U 2 6 3 5 1 Identification numbers Record the key identification number,vehicle identification number and modellabel information in the spaces providedbelow for assistance when orderingspare parts from a Yamaha dealer or forreference in case the vehicle is stolen. VE...

YAMAHA MOTOR DA AMAZÔNIA LTDA. PRINTED IN BRAZIL 2007 - GYL (E) OWNER’S MANUAL YBR250 5D1-F8199-E0