Yamaha XJR1300- Manuals

IMPORTANT MANUAL INFORMATION EAU10200 XJR1300 OWNER’S MANUAL ©2009 by Yamaha Motor Co., Ltd. 1st edition, October 2009 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan. U5WME7E0.book Page 2 Mond...

TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 DESCRIPTION ..................................2-1 Left view ..........................................2-1Right view ........................................2-2Controls and instruments.................2-3 INSTRUMENT AND CONTROL FUNCTIONS .......

TABLE OF CONTENTS Battery .......................................... 6-27Replacing the fuses ...................... 6-28Replacing the headlight bulb ........ 6-29Tail/brake light .............................. 6-30Replacing a turn signal light bulb ........................................... 6-31 Re...

1-1 1 SAFETY INFORMATION EAU10283 Be a Responsible Owner As the vehicle’s owner, you are respon-sible for the safe and proper operationof your motorcycle.Motorcycles are single-track vehicles.Their safe use and operation are de-pendent upon the use of proper ridingtechniques as well as the expertise...

SAFETY INFORMATION 1-2 1 due to excessive speed or under-cornering (insufficient lean anglefor the speed). • Always obey the speed limit and never travel faster than warrant-ed by road and traffic conditions. • Always signal before turning or changing lanes. Make sure thatother motorists can see you...

SAFETY INFORMATION 1-3 1 ● Do not run engine in poorly venti-lated or partially enclosed areassuch as barns, garages, or car-ports. ● Do not run engine outdoors whereengine exhaust can be drawn intoa building through openings suchas windows and doors. Loading Adding accessories or cargo to yourmotor...

SAFETY INFORMATION 1-4 1 Aftermarket Parts, Accessories, andModifications While you may find aftermarket prod-ucts similar in design and quality togenuine Yamaha accessories, recog-nize that some aftermarket accessoriesor modifications are not suitable be-cause of potential safety hazards to youor o...

DESCRIPTION 2-1 2 EAU10410 Left view 1 2,3 4 5 6 7 8 13 12 11 10 9 1. Front fork compression damping force adjusting screw (page 3-17)2. Front fork spring preload adjusting bolt (page 3-17) 3. Front fork rebound damping force adjusting screw (page 3-17) 4. Fuse box (page 6-28)5. Main fuse (page 6-28...

DESCRIPTION 2-2 2 EAU10420 Right view 1. Luggage strap holder (page 3-21)2. Storage compartment (page 3-16) 3. Battery (page 6-27) 4. Air filter element (page 6-12)5. Engine oil filler cap (page 6-9) 6. Engine oil level check window (page 6-9) 7. Engine oil drain bolt (page 6-9)8. Brake pedal (page ...

DESCRIPTION 2-3 2 EAU10430 Controls and instruments 1. Clutch lever (page 3-10)2. Left handlebar switches (page 3-9) 3. Clutch fluid reservoir (page 6-19) 4. Speedometer (page 3-5)5. Multi-function display (page 3-6) 6. Tachometer (page 3-5) 7. Front brake fluid reservoir (page 6-19)8. Right handleb...

INSTRUMENT AND CONTROL FUNCTIONS 3-1 3 EAU10976 Immobilizer system This vehicle is equipped with an immo-bilizer system to help prevent theft byre-registering codes in the standardkeys. This system consists of the fol-lowing: ● a code re-registering key (with ared bow) ● two standard keys (with a bl...

INSTRUMENT AND CONTROL FUNCTIONS 3-2 3 ● Keep other immobilizer systemkeys away from the main switchas they may cause signal inter-ference. EAU10472 Main switch/steering lock The main switch/steering lock controlsthe ignition and lighting systems, and isused to lock the steering. The variousposition...

INSTRUMENT AND CONTROL FUNCTIONS 3-3 3 EAU10691 LOCK The steering is locked, and all electricalsystems are off. The key can be re-moved. To lock the steering 1. Turn the handlebars all the way to the left or right. 2. Push the key in from the “OFF” po- sition, and then turn it to “LOCK”while still p...

INSTRUMENT AND CONTROL FUNCTIONS 3-4 3 EAU11004 Indicator and warning lights EAU11030 Turn signal indicator lights “ ” and “ ” The corresponding indicator light flash-es when the turn signal switch ispushed to the left or right. EAU11060 Neutral indicator light “ ” This indicator light comes on when...

INSTRUMENT AND CONTROL FUNCTIONS 3-5 3 If the indicator light does not come oninitially when the key is turned to “ON”,or if the indicator light remains on, havea Yamaha dealer check the electricalcircuit.When the key is turned to “OFF” and 30seconds have passed, the indicatorlight will start flashi...

INSTRUMENT AND CONTROL FUNCTIONS 3-6 3 EAU43248 Multi-function display WARNING EWA12312 Be sure to stop the vehicle beforemaking any setting changes to themulti-function display. Changingsettings while riding can distract theoperator and increase the risk of anaccident. The multi-function display is...

INSTRUMENT AND CONTROL FUNCTIONS 3-7 3 To reset a tripmeter, select it by push-ing the select button, and then push thereset button for at least two seconds. Ifyou do not reset the fuel reserve trip-meter manually, it will reset itself auto-matically and the display will return tothe prior mode afte...

INSTRUMENT AND CONTROL FUNCTIONS 3-9 3 EAU12331 Anti-theft alarm (optional) This model can be equipped with anoptional anti-theft alarm by a Yamahadealer. Contact a Yamaha dealer formore information. EAU12348 Handlebar switches Left Right EAU12360 Pass switch “PASS” Press this switch to flash the he...

INSTRUMENT AND CONTROL FUNCTIONS 3-10 3 position. To cancel the turn signallights, push the switch in after it has re-turned to the center position. EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “ / ” Set this switch to “ ” before starting the engine. Set ...

INSTRUMENT AND CONTROL FUNCTIONS 3-11 3 The clutch lever is equipped with aclutch lever position adjusting dial. Toadjust the distance between the clutchlever and the handlebar grip, turn theadjusting dial while holding the leverpushed away from the handlebar grip.Make sure that the appropriate sett...

INSTRUMENT AND CONTROL FUNCTIONS 3-12 3 The brake lever is equipped with abrake lever position adjusting dial. Toadjust the distance between the brakelever and the handlebar grip, turn theadjusting dial while holding the leverpushed away from the handlebar grip.Make sure that the appropriate setting...

INSTRUMENT AND CONTROL FUNCTIONS 3-13 3 TIP The fuel tank cap cannot be closed un-less the key is in the lock. In addition,the key cannot be removed if the cap isnot properly closed and locked. WARNING EWA11091 Make sure that the fuel tank cap isproperly closed after filling fuel.Leaking fuel is a f...

INSTRUMENT AND CONTROL FUNCTIONS 3-14 3 ately. If gasoline spills on your skin,wash with soap and water. If gaso-line spills on your clothing, changeyour clothes. EAU43421 NOTICE ECA11400 Use only unleaded gasoline. The useof leaded gasoline will cause severedamage to internal engine parts,such as t...

INSTRUMENT AND CONTROL FUNCTIONS 3-15 3 EAU13445 Catalytic converters This vehicle is equipped with catalyticconverters in the exhaust system. WARNING EWA10862 The exhaust system is hot after op-eration. To prevent a fire hazard orburns: ● Do not park the vehicle nearpossible fire hazards such asgra...

INSTRUMENT AND CONTROL FUNCTIONS 3-16 3 2. Push the rear of the seat down to lock it in place. 3. Remove the key. TIP Make sure that the seat is properly se-cured before riding. EAU14351 Helmet holder To open the helmet holder, insert thekey into the seat lock, and then turn thekey as shown.To lock ...

INSTRUMENT AND CONTROL FUNCTIONS 3-17 3 When washing the vehicle, be carefulnot to let any water enter the storagecompartment. EAU14742 Adjusting the front fork WARNING EWA10180 Always adjust both fork legs equal-ly, otherwise poor handling and lossof stability may result. This front fork is equippe...

INSTRUMENT AND CONTROL FUNCTIONS 3-18 3 Rebound damping force To increase the rebound damping forceand thereby harden the rebound damp-ing, turn the adjusting screw on eachfork leg in direction (a). To decrease therebound damping force and therebysoften the rebound damping, turn theadjusting screw o...

INSTRUMENT AND CONTROL FUNCTIONS 3-19 3 TIP Although the total number of clicks of adamping force adjusting mechanismmay not exactly match the above spec-ifications due to small differences inproduction, the actual number of clicksalways represents the entire adjustingrange. To obtain a precise adju...

INSTRUMENT AND CONTROL FUNCTIONS 3-20 3 3. Tighten the lock screw to the spec- ified torque. Rebound damping force To increase the rebound damping forceand thereby harden the rebound damp-ing, turn the adjusting knob in direction (a). To decrease the rebound dampingforce and thereby soften the rebou...

INSTRUMENT AND CONTROL FUNCTIONS 3-21 3 in direction (a). To decrease the com-pression damping force and therebysoften the compression damping, turnthe adjusting knob in direction (b). NOTICE ECA10101 To avoid damaging the mechanism,do not attempt to turn beyond themaximum or minimum settings. TIP T...

INSTRUMENT AND CONTROL FUNCTIONS 3-22 3 EAU15282 EXUP system This model is equipped with Yamaha’sEXUP (EXhaust Ultimate Power valve)system. This system boosts enginepower by means of a valve that regu-lates the inner diameter of the exhaustpipe. The EXUP system valve is con-stantly adjusted in accor...

INSTRUMENT AND CONTROL FUNCTIONS 3-23 3 EAU44902 Ignition circuit cut-off system The ignition circuit cut-off system (com-prising the sidestand switch, clutchswitch and neutral switch) has the fol-lowing functions. ● It prevents starting when the trans-mission is in gear and the side-stand is up, bu...

FOR YOUR SAFETY – PRE-OPERATION CHECKS 4-1 4 EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspectionand maintenance procedures and schedules described in the Owner’s Manual. WARNING EWA11151 Failure to inspect or mainta...

OPERATION AND IMPORTANT RIDING POINTS 5-1 5 EAU15951 Read the Owner’s Manual carefully tobecome familiar with all controls. Ifthere is a control or function you do notunderstand, ask your Yamaha dealer. WARNING EWA10271 Failure to familiarize yourself withthe controls can lead to loss of con-trol, w...

OPERATION AND IMPORTANT RIDING POINTS 5-2 5 dicator light remains on, see page3-4 for the corresponding warningand indicator light circuit check. 2. Shift the transmission into the neu- tral position. (See page 5-2.) Theneutral indicator light should comeon. If not, ask a Yamaha dealer tocheck the e...

OPERATION AND IMPORTANT RIDING POINTS 5-4 5 EAU17213 Parking When parking, stop the engine, andthen remove the key from the mainswitch. WARNING EWA10311 ● Since the engine and exhaustsystem can become very hot,park in a place where pedestri-ans or children are not likely totouch them and be burned. ...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-1 6 EAU17241 Periodic inspection, adjustment, and lu-brication will keep your vehicle in thesafest and most efficient condition pos-sible. Safety is an obligation of the vehi-cle owner/operator. The most importantpoints of vehicle inspection, adjust-ment, and lu...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-2 6 EAU46861 TIP ● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, amileage-based maintenance, is performed instead. ● From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-3 6 EAU1770C General maintenance and lubrication chart NO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km (600 mi) 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) 1 Air filter element • Replace. √ 2 * Clutch • ...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-5 6 EAU36771 TIP ● Air filter • This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • The air filter element needs to be replaced more frequently when riding in unu...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-6 6 • Every two years replace the internal components of the brake master cylinders and calipers as well as clutch master and release cylinders, and change the brake and clutch fluids. • Replace the brake and clutch hoses every four years and if cracked or damag...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-7 6 EAU18771 Removing and installing pan-els The panels shown need to be removedto perform some of the maintenancejobs described in this chapter. Refer tothis section each time a panel needs tobe removed and installed. EAU43260 Panels A and B To remove one of th...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-8 6 EAU19193 Panel C To remove the panelRemove the bolts, and then take thepanel off. To install the panelPlace the panel in the original position,and then install the bolts. EAU19545 Checking the spark plugs The spark plugs are important enginecomponents, which...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-9 6 3. Check each spark plug for elec- trode erosion and excessive car-bon or other deposits, and replaceit if necessary. 4. Measure the spark plug gap with a wire thickness gauge and, if nec-essary, adjust the gap to specifica-tion. To install a spark plug 1. C...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-10 6 4. If the engine oil is below the mini- mum level mark, add sufficient oilof the recommended type to raiseit to the correct level. To change the engine oil (with orwithout oil filter element replace-ment) 1. Place the vehicle on a level sur- face. 2. Start ...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-11 6 9. Insert the oil filter element cover bolt into the element cover. 10. Fit the spring, washer and oil filter element over the bolt. TIP Make sure the O-rings are properlyseated. 11. Install the engine oil filter element cover (together with the spring,wash...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-12 6 NOTICE ECA11620 ● In order to prevent clutch slip-page (since the engine oil alsolubricates the clutch), do notmix any chemical additives. Donot use oils with a diesel speci-fication of “CD” or oils of a high-er quality than specified. Inaddition, do not us...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-13 6 3. Pull the air filter element out. 4. Insert a new air filter element into the air filter case. NOTICE: Make sure that the air filter element isproperly seated in the air filtercase. The engine should neverbe operated without the air filterelement installe...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-14 6 EAU21401 Valve clearance The valve clearance changes with use,resulting in improper air-fuel mixtureand/or engine noise. To prevent thisfrom occurring, the valve clearancemust be adjusted by a Yamaha dealerat the intervals specified in the periodicmaintenan...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-15 6 Tire inspection The tires must be checked before eachride. If the center tread depth reachesthe specified limit, if the tire has a nail orglass fragments in it, or if the sidewall iscracked, have a Yamaha dealer re-place the tire immediately. TIP The tire t...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-16 6 WARNING EWA10600 This motorcycle is fitted with super-high-speed tires. Note the followingpoints in order to make the most ef-ficient use of these tires. ● Use only the specified replace-ment tires. Other tires may runthe danger of bursting at superhigh spe...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-18 6 EAU22293 Brake light switches The brake light, which is activated bythe brake pedal and brake lever, shouldcome on just before braking takes ef-fect. If necessary, adjust the rear brakelight switch as follows, but the frontbrake light switch should be adjus...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-19 6 The front and rear brake pads must bechecked for wear at the intervals spec-ified in the periodic maintenance andlubrication chart. Each brake pad isprovided with a wear indicator groove,which allows you to check the brakepad wear without having to disassem...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-20 6 ● When checking the fluid level,make sure that the top of the brakeor clutch fluid reservoir is level. ● Use only the recommended qualitybrake fluid, otherwise the rubberseals may deteriorate, causingleakage and poor braking or clutchperformance. ● Refill w...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-21 6 EAU22760 Drive chain slack The drive chain slack should bechecked before each ride and adjustedif necessary. EAU22793 To check the drive chain slack 1. Place the motorcycle on the cen- terstand. 2. Shift the transmission into the neu- tral position. 3. Spin...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-22 6 EAU23025 Cleaning and lubricating the drive chain The drive chain must be cleaned andlubricated at the intervals specified inthe periodic maintenance and lubrica-tion chart, otherwise it will quickly wearout, especially when riding in dusty orwet areas. Ser...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-24 6 EAU43600 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The operation of the brake and clutchlevers should be checked before eachride, and the lever pivots should be lu-bricated if necessary. EAU23213 Checking and lubricating ...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-25 6 WARNING EWA10741 If the centerstand or sidestand doesnot move up and down smoothly,have a Yamaha dealer check or re-pair it. Otherwise, the centerstand orsidestand could contact the groundand distract the operator, resultingin a possible loss of control. EA...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-26 6 NOTICE ECA10590 If any damage is found or the frontfork does not operate smoothly,have a Yamaha dealer check or re-pair it. EAU45511 Checking the steering Worn or loose steering bearings maycause danger. Therefore, the operationof the steering must be check...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-27 6 EAU33654 Battery This model is equipped with a VRLA(Valve Regulated Lead Acid) battery.There is no need to check the electro-lyte or to add distilled water. However,the battery lead connections need to bechecked and, if necessary, tightened. WARNING EWA1076...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-28 6 4. After installation, make sure that the battery leads are properly con-nected to the battery terminals. NOTICE ECA16530 Always keep the battery charged.Storing a discharged battery cancause permanent battery damage. EAU43272 Replacing the fuses The main f...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-29 6 3. Turn the key to “ON” and turn on the electrical circuit in question tocheck if the device operates. 4. If the fuse immediately blows again, have a Yamaha dealercheck the electrical system. EAU23795 Replacing the headlight bulb This model is equipped with...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-30 6 3. Unhook the headlight bulb holder, and then remove the burnt-outbulb. 4. Place a new headlight bulb into po- sition, and then secure it with thebulb holder. 5. Install the headlight bulb cover, and then connect the coupler. 6. Install the headlight unit b...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-32 6 3. Remove the burnt-out bulb by pull- ing it out. 4. Insert a new bulb into the socket.5. Install the socket (together with the bulb) by pushing it in. 6. Install the license plate light unit by installing the screws. EAU33543 Replacing the auxiliary light ...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-33 6 EAU24360 Front wheel EAU38891 To remove the front wheel WARNING EWA10821 To avoid injury, securely support thevehicle so there is no danger of itfalling over. 1. Place the motorcycle on the cen- terstand. 2. Loosen the front wheel axle pinch bolt, then the ...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-34 6 EAU25080 Rear wheel EAU25162 To remove the rear wheel WARNING EWA10821 To avoid injury, securely support thevehicle so there is no danger of itfalling over. 1. Loosen the axle nut and the brake caliper bolts. 2. Disconnect the brake torque rod from the brak...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-35 6 EAU25842 To install the rear wheel 1. Place the wheel and the brake cal- iper bracket in the original position. 2. Insert the wheel axle through the brake caliper bracket and wheelfrom the right-hand side, and theninstall the axle nut. 3. Install the drive ...

PERIODIC MAINTENANCE AND ADJUSTMENT 6-37 6 EAU42601 Troubleshooting chart Check the fuel level inthe fuel tank. 1. Fuel There is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compression. Operate the electric starter. 2. Compression There is ...

MOTORCYCLE CARE AND STORAGE 7-1 7 EAU37833 Matte color caution NOTICE ECA15192 Some models are equipped withmatte colored finished parts. Besure to consult a Yamaha dealer foradvice on what products to use be-fore cleaning the vehicle. Using abrush, harsh chemical products orcleaning compounds when ...

MOTORCYCLE CARE AND STORAGE 7-2 7 off any detergent residue usingplenty of water, as it is harmfulto plastic parts. ● Do not use any harsh chemicalproducts on plastic parts. Besure to avoid using cloths orsponges which have been incontact with strong or abrasivecleaning products, solvent orthinner, ...

MOTORCYCLE CARE AND STORAGE 7-3 7 4. To prevent corrosion, it is recom- mended to apply a corrosion pro-tection spray on all metal,including chrome- and nickel-plat-ed, surfaces. 5. Use spray oil as a universal clean- er to remove any remaining dirt. 6. Touch up minor paint damage caused by stones, ...

SPECIFICATIONS 8-3 8 Bulb voltage, wattage × quantity: Headlight: 12 V, 60 W/55 W × 1 Tail/brake light: LED Front turn signal light: 12 V, 21.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 Auxiliary light: 12 V, 4.0 W × 1 License plate light: 12 V, 5.0 W × 1 Meter lighting: LED Neutral indicator l...

CONSUMER INFORMATION 9-1 9 EAU48610 Identification numbers Record the vehicle identification num-ber and model label information in thespaces provided below for assistancewhen ordering spare parts from aYamaha dealer or for reference in casethe vehicle is stolen.VEHICLE IDENTIFICATION NUMBER: MODEL ...

INDEX A Air filter element and check hose, replacing and cleaning ....................... 6-12 Anti-theft alarm (optional) ....................... 3-9Auxiliary light bulb, replacing ................ 6-32 B Battery .................................................. 6-27Brake and clutch fluid levels, ...