Windsor CSX26SP - Manuals

86317500 CHARIOT SCRUBBER 11/15/08 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. D...

HAZARD INTENSITY LEVEL 86317500 CHARIOT SCRUBBER 11/15/08 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words - WARNING and CAUTION and FOR SAFETY. The level of hazar...

SAFETY LABEL LOCATION 86317500 CHARIOT SCRUBBER 11/15/08 2-3 NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. PRV NO. 80885 86252520 BATTERYCAUTION PRV NO. 500955 86244300 WARNING LABEL

TECHNICAL SPECIFICATIONS 86317500 CHARIOT SCRUBBER 11/15/08 3-1 ITEM DIMENSION/CAPACITY Nominal power 1800 W Rated Voltage 36 Volts DC Rated Amperage 50 amps Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate Battery Compartment Dimensions 21 in. x 16 in. x 17 in. tall (533mm x 406mm x 432mm) Scrub Brush...

TECHNICAL SPECIFICATIONS 86317500 CHARIOT SCRUBBER 11/15/08 3-2 WIDTH LENGTH HEIGHT ITEM MEASURE Height 50.6 inches (1285 mm) Length 52.5 inches (1330 mm) Width without squeegee 26.5 inches (670 mm) Width of squeegee - Disk Machine 32.7 inches (830 mm) Width of squeegee - Cylindrical Machine 37 inch...

HOW THIS MACHINE WORKS 86317500 CHARIOT SCRUBBER 11/15/08 3-3 The Chariot® is a battery powered, self-propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes, and then vacuums the soiled water back into th...

COMPONENTS 86317500 CHARIOT SCUBBER 11/15/08 3-4 1. Control Panel-Drive 2. Control Panel-Scrub 3. Control Housing 4. Pedal Platform 5. Rear Cover 6. Tank 7. Recovery Dome 8. Recovery Drain Hose 9. Scrub Deck Aqua-Mizer™ 10. Scrub Deck Skirts/Side Squeegees 11. Solution Cover 12. Solution Drain Hose ...

DRIVE CONTROLS 86317500 CHARIOT SCRUBBER 11/15/08 3-5 1 2 3 4 5 6 8 9 7

DRIVE CONTROLS 86317500 CHARIOT SCRUBBER 11/15/08 3-6 1. Key Switch 2. Emergency Stop/Brake Switch 3. Directional Control / Drive Reset Switch 4. Throttle Pedal 5. Horn Button 6. Steering Wheel 7. Speed Control 8. Battery Discharge Indicator 9. Hour Meter 1. KEY SWITCH Controls the power for machine...

DRIVE CONTROLS 86317500 CHARIOT SCRUBBER 11/15/08 3-7 SLOW FAST 5. HORN BUTTON The horn is activated by pressing the horn button. 6. STEERING WHEEL The steering wheel turns the front wheel causing the machine to change direction. 7. SPEED CONTROL Controls the maximum speed of the machine. There are ...

DRIVE CONTROLS 86317500 CHARIOT SCRUBBER 11/15/08 3-8 8. BATTERY CHARGE LEVEL INDICATOR Indicates the charge level of the batteries. The meter display is divided into 10 vertical bars. Bars illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries sho...

SCRUB CONTROLS 86317500 CHARIOT SCRUBBER 11/15/08 3-9 A1 A2 A3 B C 1 1. FUNCTION MODE SWITCH The first two positions are for transport only. See drive controls section. A1 – Daytime cleaning/light cleaning This mode is used for light cleaning. In this mode the machine will propel at a maximum of med...

SCRUB CONTROLS 86317500 CHARIOT SCRUBBER 11/15/08 3-10 A3 – Heavy scrub level cleaning This mode is used for heavy level cleaning. In this mode the machine will propel at a maximum of slow speed. The scrub deck will lower to a heavy down pressure. The water will flow at a high rate. The vacuum will ...

SCRUB CONTROLS-SQUEEGEE 86317500 CHARIOT SCRUBBER 11/15/08 3-11 1 2 1. Squeegee Deflection Adjustment Knobs 2. Squeegee Pitch Adjustment Rod

SCRUB CONTROLS-SQUEEGEE 86317500 CHARIOT SCRUBBER 11/15/08 3-12 1. SQUEEGEE DEFLECTION ADJUSTMENT KNOBS (DISK SCRUBBER) Adjusts the deflection along the entire length of the squeegee. To increase squeegee blade deflection, turn the two knobs at the ends of the squeegee counterclockwise. To decrease ...

MACHINE OPERATION 86317500 CHARIOT SCRUBBER 11/15/08 3-14 FILLING SOLUTION TANK FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key. 1. Turn the machine power off. 2. Remove solution cover. 3. Fill the solution tank with clean water, leaving enough...

MACHINE OPERATION 86317500 CHARIOT SCRUBBER 11/15/08 3-15 TO BEGIN SCRUBBING When operating the machine around people, pay close attention for unexpected movement. Use extra caution around children. Flammable liquids and/or reactive metals can cause explosions or fire! Do not pick up. 1. Stand on th...

MACHINE OPERATION 86317500 CHARIOT SCRUBBER 11/15/08 3-16 TO STOP SCRUBBING 1. Rotate the function knob to either transport position. The brush motors will stop and the scrub deck will rise to the park position. After 10 seconds the squeegee will raise, and 10 seconds later the vacuum motor will tur...

MACHINE OPERATION 86317500 CHARIOT SCRUBBER 11/15/08 3-17 TANK DOME RECOVERY DRAIN HOSE SOLUTION DRAIN HOSE RECOVERY EMPTYING AND CLEANING TANKS 1. Park the machine next to a floor drain. Drain hoses are at the front of the machine. 2. Turn the machine power off. RECOVERY TANK 1. Remove the recovery...

MAINTENANCE 86317500 CHARIOT SCRUBBER 11/15/08 4-1 SERVICE SCHEDULE MAINTENANCE BEFORE EACH WORK PERIOD AFTER EACH WORK PERIOD 50 HRS 100 HRS 200 HRS Check water level of batteries after charging; add distilled water if necessary. (Wet cell only) * Check that dome and cover seal tightly. * Visually ...

MAINTENANCE-BATTERIES 86317500 CHARIOT SCRUBBER 11/15/08 4-2 1 2 3 4 5 6 1. Rear Cover Retainer Knob 2. Rear Cover 3. Battery Connector-Machine 4. Batteries 5. Battery Tray 6. Battery Tray Latch

MAINTENANCE-BATTERIES 86317500 CHARIOT SCRUBBER 11/15/08 4-4 CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the battery specific gravity. CHECKING GRAVITY A. Hydrometer B. Battery NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thorough...

MAINTENANCE-BATTERIES 86317500 CHARIOT SCRUBBER 11/15/08 4-5 5. Replace the battery caps, and leave them in place while charging. 6. Unplug the battery connector from the machine. FOR SAFETY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Nev...

MAINTENANCE-SQUEEGEE 86317500 CHARIOT SCRUBBER 11/15/08 4-6 1 2 3 4 5 6 1. Squeegee 2. Squeegee Deflection Adjustment Knobs 3. Squeegee Level Indicator 4. Squeegee Pitch Adjustment Rod 5. Squeegee Pitch Adjustment Lock Nut 6. Squeegee Retainer Knob

MAINTENANCE-SQUEEGEE 86317500 CHARIOT SCRUBBER 11/15/08 4-7 SQUEEGEE BLADES The front squeegee blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. The front blade has four wear surfaces and can be rotated for extended life....

MAINTENANCE-SQUEEGEE 86317500 CHARIOT SCRUBBER 11/15/08 4-8 TO ADJUST SQUEEGEE PITCH 1. Choose a smooth, level surface. Turn “ON” the key switch. Lower the squeegee and drive forward at least 2 feet (60cm.). 2. With the squeegee down, stop the machine. Do not allow machine to roll back. FOR SAFETY: ...

MAINTENANCE-SCRUB BRUSHES 86317500 CHARIOT SCRUBBER 11/15/08 4-9 SCRUB BRUSHES There are four different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market. Please ...

MAINTENANCE-SCRUB DECK 86317500 CHARIOT SCRUBBER 11/15/08 4-10 1 2 3 4 6 5 1. Scrub deck Aqua-Mizer™ 2. Aqua-Mizer™ retainer knob 3. Scrub deck skirt 4. Scrub deck skirt stop 5. Scrub brush motor 6. Scrub deck lift actuator

MAINTENANCE-SCRUB DECK 86317500 CHARIOT SCRUBBER 11/15/08 4-12 ACTUATOR SCRUB DECK REMOVAL/REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface. Turn off machine. 1. Remove the two screws that secure actuator spring plate and pull actuator barrel from stud on actuator...

MAINTENANCE-CIRCUIT PROTECTION 86317500 CHARIOT SCRUBBER 11/15/08 4-13 1 1. CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the ca...

MAINTENANCE-SOLUTION STRAINER & PUMP 86317500 CHARIOT SCRUBBER 11/15/08 4-16 1. SOLUTION STRAINER-COARSE Located in bottom of tank. The coarse strainer protects the finer strainer from large debris. If the fine strainer is clean and the pump and solenoid valve are not working, then check the coa...

MAINTENANCE-VACUUM & FLOAT SHUT-OFF 86317500 CHARIOT SCRUBBER 11/15/08 4-18 RECOVERY TANK FLOAT SHUT-OFF When water is no longer being vacuumed from the floor and the vacuum fan is operating, the ball float has engaged. The vacuum motor will not vacuum water with recovery tank full. The recovery...

MAINTENANCE-DRIVE MOTOR & BRAKE 86317500 CHARIOT SCRUBBER 11/15/08 4-20 ELECTRIC PARKING BRAKE ENGAGEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. Electric Brake Engagement This machine is equipped with an electric parking brake. ...

MAINTENANCE-DRIVE MOTOR & BRAKE 86317500 CHARIOT SCRUBBER 11/15/08 4-21 DRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean around the motors. Use tap pressure only. FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. ...

MAINTENANCE-BAG REPLACEMENT 86317500 CHARIOT SCRUBBER 11/15/08 4-22 REMOVING OR REPLACING BAG 1. Disconnect batteries and make sure parking brake is not overridden. 2. Remove Dome and set aside. 3. Drain all solution from both sides of the bag and rinse well. 4. Remove float cage, loosen screw on el...

MAINTENANCE-BAG TRANSPORTING 86317500 CHARIOT SCRUBBER 11/15/08 4-23 TIE DOWN POINTS PUSHING MACHINE The machine may be pushed for short distances at speeds not to exceed 5 mph. Be careful to avoid damaging machine. The machine may be pushed by hand from the rear. NOTE: To avoid damage caused by reg...

MAINTENANCE-TROUBLESHOOTING 86317500 CHARIOT SCRUBBER 11/15/08 4-24 PROBLEM CAUSE SOLUTION Battery disconnected Check all battery cable connections Emergency shut-off activated Reset Battery cables corroded Clean connections No power to machine Faulty key switch Replace switch Low battery charge Cha...

MACHINE TROUBLESHOOTING 86307500 CHARIOT SCRUBBER 11/15/08 4-25 PROBLEM CAUSE SOLUTION Faulty vacuum circuit or switch Check wires & connections Vacuum motor does not run, or runs slowly Worn vacuum motor brushes Replace brushes, check commutator Faulty circuit or actuator Check wires, connector...

MACHINE TROUBLESHOOTING- CONTROLLER FAULT CODES 86317500 CHARIOT SCRUBBER 11/15/08 4-26 ERROR CODE DELUXE PROBLEM SOLUTION LOW BATTERY VOLTAGE THE BATTERY NEEDS CHARGING OR THERE IS A BAD CONNECTION TO THE BATTERY TRACTION MOTOR DISCONNECTED THE TRACTION MOTOR HAS A BAD CONNECTION, CHECK CONNECTIONS...

BUMPER 86317500 CHARIOT SCRUBBER 11/15/08 5-1 1 2 3 4 5 6 7 8 9 10 1 4

CONTROL PANEL 86317500 CHARIOT SCRUBBER 11/15/08 5-3 2 3 4 6 7 8 10 12 13 14 15 16 17 18 19A 20 21 23 25 26 9 CONTROLLER SUPPLED WITH 11 27 22 5 HARNESS SUPPLED WITH 1 28 19B 30 29 10 24

CONTROL PANEL HOUSING 86317500 CHARIOT SCRUBBER 11/15/08 5-5 5 10 9 8 2 3 3 6 1 11 4 7

CONTROL PANEL HOUSING 86317500 CHARIOT SCRUBBER 11/15/08 5-6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS 2 86290540 - 6 SCR, 10-32 X 1/2 TORX SS BLK NP 3 86277480 70850 6 SCR, 5/16-18 X1/2 PTHMS SS 4 86317890 - 1 BRKT, LEFT CONSOLE MOUNT 5...

DECAL 86317500 CHARIOT SCRUBBER 11/15/08 5-7 1 2 3 5 4 6

PEDAL PLATFORM 86317500 CHARIOT SCRUBBER 11/15/08 5-13 1 2 3 4 5 7 8 9 10 12 13 14 15 16 18 19 21 22 25 26 27 28 24 23 17 6 11 20 11 15 22

REAR COVER 86317500 CHARIOT SCRUBBER 11/15/08 5-18 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276780 70728 3 SCR, 5/16-18 X 3/4 HHCS SS 2 86279130 87083 5 WASHER, 5/16 SPLIT LOCK PLTD 3 86010670 87029 5 WASHER, 5/16 FLAT SS 4 86031780 270082 1 COVER, REAR, DELUXE 5 86005860 5727...

SCRUB DECK – DISK 86317500 CHARIOT SCRUBBER 11/15/08 5-23 18 17 14 15 16 12 13 11 10 8 9 7 6 5 4 3 2 1 8 8 19 19 20 20 FROM PUMP

SCRUB DECK-CYLINDRICAL 86217500 CHARIOT SCRUBBER 11/15/08 5-25

SCRUB DECK MOUNTING-CYLINDRICAL 86217500 CHARIOT SCRUBBER 11/15/08 5-27 1 2 3 4 5 6 7 8 9

SCRUB DECK LIFT-DISK 86317500 CHARIOT SCRUBBER 11/15/08 5-30 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276920 70755 2 SCR, 3/8-16 X 1 HHCS SS NP 2 86008810 80697 2 BALL JOINT ASY, 3/8-24 RH 3 86273850 70022 2 SCR, 1/4-20 X 2 HHCS 4 86010780 87162 2 WASHER, 1/4 SPILT LOCK PLTD 5...

SCRUB DECK ACTUATOR-CYLINDRICAL 86317500 CHARIOT SCRUBBER 11/15/08 5-32 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86317340 - 3 SPACER, .498 X.313 X.500 2 86317330 - 3 PULLEY, 2 IN. 3 86316550 - 1 ACTUATOR, 36VDC, 4.5" STROKE 4 86315290 - 1 SPACER 5 86315260 - 1 BRKT ASSY, ACT...

SCRUB DECK SKIRTS-DISK 86317500 CHARIOT SCRUBBER 11/15/08 5-33 7 7 20 19 18 22 17 16 15 14 13 9 10 11 12 5 21 5 8 6 5 4 3 2 1 24 23

SCRUB DECK AQUA-MIZER™ 86317500 CHARIOT SCRUBBER 11/15/08 5-35 2 8 7 6 3 4 9 9 10 12 3 1 16 15 14 13 17 18 11B 11A 5A5B

SOLUTION-CYLINDRICAL 86317500 CHARIOT SCRUBBER 11/15/08 5-39 36 35 34 SOLENOID TO 7 23 5 22 24 5 28 21 25 6 28 1 18 5 20 5 16 15 14 3 17 2 TANK TO 10 5 8 33 19 11 12 30 32 29 26 31 27 4 9 13 37 38

SQUEEGEE-CYLINDRICAL 86317500 CHARIOT SCRUBBER 11/15/08 5-43

SQUEEGEE LIFT-CYLINDRICAL 86317500 CHARIOT SCRUBBER 11/15/08 5-47

SQUEEGEE SWING 86317500 CHARIOT SCRUBBER 11/15/08 5-49 1 24 23 22 21 20 3 6 19 18 16 15 14 13 17 11 6 9 10 8 6 7 7 6 5 4 25 2 1 6 12

STEERING 86317500 CHARIOT SCRUBBER 11/15/08 5-51 28 14 22 20 19 19 15 24 13 11 9 6 1 4 5 3 2 27 26 25 16 30 23 21 18 12 10 8 17 29 7

VACUUM 86317500 CHARIOT SCRUBBER 11/15/08 5-55 1 2 3 4 5 6 7 8 9 7 11 10

VACUUM 86317500 CHARIOT SCRUBBER 11/15/08 5-56 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86314790 - 3 ISOLATOR, RUBBER, 1/4-20 UNC M 2 86314780 - 1 PLATE, VAC MOTOR 3 86012210 - 1 VAC MOTOR, 36VDC 2ST TD 4 86279630 87212 1 WASHER, .344IDX1.130ODX.09T PLT 5 86010630 87013 3 WASHER...

WIRING-CONTROL PANEL 86317500 CHARIOT SCRUBBER 11/15/08 5-65 65-WHT67-GRN 63-BRN 37-WHT 61-WHT 32-GRY 19-PUR 66-YEL 31-BLK 38-YEL 62-WHT K2 K1 72-BRN 73-BLU 64-BLU 7 C 1 PIN 6 K1-PIN 6 K2PIN 8 K1-PIN 4 K2PIN 9 K1-PIN 1 K2PIN 4 K1-PIN 8 K2PIN 10 K1-PIN 10 K2PIN 12 K1-PIN 12 K2PIN 13 K1-PIN 13 K2PIN 1...

WIRING-MAIN HARNESS 86317500 CHARIOT SCRUBBER 11/15/08 5-75 1 DIAGRAM B DIAGRAM C DIAGRAM D BRUSH RIGHT MOTOR MOTOR BRUSH LEFT SQUEEGEE LIFT ACTUATOR VAC MOTOR ACTUATOR SCRUB LIFT SOLENOID VALVE DRIVE MOTOR PUMP BRAKE A B C HORN 13 ORG 14 BLK 19 WHT 20 BLK 6 BRN 6 BRN 15 Y L W 16 B L K 11 RED 10 BLK...

WIRING-PEDAL PLATFORM 86317500 CHARIOT SCRUBBER 11/15/08 5-78 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86315100 - 1 HARNESS, PEDAL

HOSE DIAGRAM-CYLINDRICAL 86317500 CHARIOT SCRUBBER 11/15/08 5-80 63 90 8920 QUICK DISCONNECT SOLENOID VALVE 863 15 5 10 TANK SHUT-OFF PRV 39 541 86 281 950 (32) PR V 3 9734 862 823 60 (28") VALVE D RAI N HOSE STRAINER (FINE) STARINER (COARSE) 86 281 940 (40") P RV 39540 P UMP

SUGGESTED SPARE PARTS 86317500 CHARIOT SCRUBBER 11/15/08 5-81 PART NO. PRV NO. DESCRIPTION SERIAL NO. FROM NOTES 86316160 - BREAKER, 18A, 250VAC, 32VDC 86008900 80845 BOOT, 7/16 CIRCUIT BREAKER 86004440 39717 CAP DRAIN HOSE 86199840 090-12A FLOAT, SHUT OFF 86317770 - GASKET, DOME EDGE 86305960 - HOS...

BATTERY CART - OPTION 86317500 CHARIOT SCRUBBER 11/15/08 6-1 3 3 15 16 3 3 8 3 3 3 3 3 5 5 5 9 24 8 6 30 29 28 27 26 25 2 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

WARNING LIGHTS - OPTION 86317500 CHARIOT SCRUBBER 11/15/08 6-8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86270990 57090 4 NUT, 10-32 HEX NYLOCK SS 2 86010650 87018 4 WASHER, #10 X 6/16 OD 3 86276820 70740 4 SCR, 10-32 X 1/2 PTHMS BLK 4 86071490 140871 1 BRKT, UPPER WARNING LIGHT ...

SERIAL NUMBERS 86317500 CHARIOT SCRUBBER 11/15/08 6-9 REF. NO. MODEL: SERIAL # 1 N/A