Windsor 10052340 - Manuals

Windsor 10052340 – Manual in PDF format online.

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Manual

Manual Windsor 10052340

Summary

Page 2 - MACHINE DATA LOG/OVERVIEW; YOUR DEALER

MACHINE DATA LOG/OVERVIEW CUTTER 36V (SCEX) 86037040 12/12/06 2 For the name and address of your dealer contact: Windsor Industries YOUR DEALER Name: __________________________________________________________________________________________________ Address: __________________________________________...

Page 3 - TABLE OF CONTENTS

TABLE OF CONTENTS CUTTER 36V (SCEX) 86037040 12/12/06 3 Machine Data Log/Overview. ...............................2 Table of Contents .................................................3 HOW TO USE THIS MANUAL How to use this Manual. .......................................1-1 SAFETY Important Safety I...

Page 4 - HOW TO USE THIS MANUAL; REF –

HOW TO USE THIS MANUAL CUTTER 36V (SCEX) 86037040 12/12/06 1-1 This manual contains the following sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. ...

Page 5 - IMPORTANT SAFETY INSTRUCTIONS; When using an battery powered appliance, basic precaution; READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.; SAVE THESE INSTRUCTIONS

CUTTER 36V (SCEX) 86037040 12/12/06 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. ...

Page 6 - HAZARD INTENSITY LEVEL; WARNING; WARNING; WARNING; WARNING

HAZARD INTENSITY LEVEL CUTTER 36V (SCEX) 86037040 12/12/06 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words - WARNING and CAUTION and FOR SAFETY. The level of haza...

Page 7 - SAFETY LABEL LOCATION

SAFETY LABEL LOCATION CUTTER 36V (SCEX) 86037040 12/12/06 2-3 NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. 2% GRADE WARNING SEE MANUAL CIRCUIT BREAKER DECAL PN 86243610 PRV NO. 500579 SAFETY DECAL 86252...

Page 8 - TECHNICAL SPECIFICATIONS; ITEM DIMENSION/CAPACITY

TECHNICAL SPECIFICATIONS CUTTER 36V (SCEX) 86037040 12/12/06 3-1 ITEM DIMENSION/CAPACITY Nominal power 2160 W Rated Voltage 36 Volt DC Rated Amperage 60 amps Batteries 6 x 6 volt 250-305-335 AH @ 20 Hr rate Scrub Brush Motors 2 x .75 hp (.56 kW ) Vacuum Motor 3 Stage .75 hp (.56 kW ) Propelling Moto...

Page 9 - HEIGHT; Height

TECHNICAL SPECIFICATIONS CUTTER 36V (SCEX) 86037040 12/12/06 3-2 SPECIAL NOTES: The sound pressure level at the operator’s ear was measured to be 75 dBA. This was a nearfield, broad-band measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source...

Page 10 - HOW THE MACHINE WORKS

HOW THE MACHINE WORKS CUTTER 36V (SCEX) 86037040 12/12/06 The Saber Cutter is a battery powered, self-propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes, and then vacuums the soiled water back into th...

Page 11 - COMPONENTS

COMPONENTS CUTTER 36V (SCEX) 86037040 12/12/06 3-4 1 3 6 7 11 12 13 14 15 5 2 10 4 8 9 1. Control Panel 2. Front Cover 3. Recovery Tank 4. Recovery Tank Drain Hose 5. Scrub Head Shrouds 6. Solution Tank 7. Solution Tank Cover 8. Solution Tank Drain Hose 9. Solution Strainer 10. Squeegee 11. Aqua-Miz...

Page 12 - CONTROLS

CONTROLS CUTTER 36V (SCEX) 86037040 12/12/06 3-5 14 10 4 1 13 5 2 9 3 6 8 15 7 16 11 12 12

Page 13 - Brush Pressure Indicator

CONTROLS CUTTER 36V (SCEX) 86037040 12/12/06 3-6 1. Key Switch 2. Emergency Shut Off Switch 3. Speed Control Knob 4. Propel Control Lever 5. Reverse Button 6. Brush Switch 7. Actuator Switch 8. Solution Control Knob 9. Vacuum Switch 10. Squeegee Lift Lever 11. Squeegee Pitch Adjustment Knob 12. Sque...

Page 14 - Raises and lowers the squeegee.

CONTROLS CUTTER 36V (SCEX) 86037040 12/12/06 3-7 7. ACTUATOR SWITCH Adjusts the amount of brush pressure to the floor by raising or lowering the scrub deck. To increase brush pressure, press the bottom of the switch. To decrease brush pressure or rise the scrub deck, press the top of the switch. 8. ...

Page 15 - BATTERY CHARGE LEVEL INDICATOR; To set parking brake, push down to lock notch.; BRUSH PRESSURE INDICATOR

CONTROLS CUTTER 36V (SCEX) 86037040 12/12/06 3-8 13. BATTERY CHARGE LEVEL INDICATOR Indicates the charge level of the batteries. The meter display is divided into 10 vertical bars. Bar illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should b...

Page 16 - MACHINE OPERATION; PRE-RUN MACHINE INSPECTION

MACHINE OPERATION CUTTER 36V (SCEX) 86037040 12/12/06 3-9 PRE-RUN MACHINE INSPECTION Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. NOTE: See maintenance section for pre-run ...

Page 17 - NORMAL SCRUBBING; TO BEGIN SCRUBBING; CAUTION

MACHINE OPERATION CUTTER 36V (SCEX) 86037040 12/12/06 3-10 NORMAL SCRUBBING Plan the scrubbing pattern in advance. The longest track is around the perimeter of the area to be cleaned. For efficient operation, the runs should be the longest possible without turning, stopping, or raising and lowering ...

Page 18 - DOUBLE SCRUB

MACHINE OPERATION CUTTER 36V (SCEX) 86037040 12/12/06 3-11 DOUBLE SCRUB For floors which are heavily soiled or have thick accumulations of floor finish may not clean sufficiently with one pass. In these cases it will be necessary to double scrub. To double scrub, make the first pass over the surface...

Page 19 - MAINTENANCE; MAINTENANCE DAILY

MAINTENANCE CUTTER 36V (SCEX) 86037040 12/12/06 4-1 SERVICE SCHEDULE MAINTENANCE DAILY WEEKLY MONTHLY 100 HRS 200 HRS Check batteries after charging; add water if necessary * Check pad wear to prevent buildup of chemicals * Check linkages and connectors for wear and damage * Check hoses for wear, bl...

Page 20 - Actuator Scrub Deck

MAINTENANCE – SERVICE SCHEDULE AINTENANCE CUTTER 36V (SCEX) 86037040 12/12/06 4-2 1. Batteries 2. Squeegee 3. Aqua Mizer 4. Scrub Brushes 5. Recovery Tank Float Shut-Off 6. Solution Strainer 7. Brush Motor 8. Traction Motor 9. Circuit Breakers 10. Brush Shroud & Brush Skirts 11. Vacuum Motor 12....

Page 22 - SPECIFIC GRAVITY; BATTERY CONDITION; the reading must be temperature corrected.

MAINTENANCE CUTTER 36V (SCEX) 86037040 12/12/06 4-4 CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the battery specific gravity. CHECKING GRAVITY A. Hydrometer B. Battery NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed,...

Page 23 - CHANGING BATTERIES

MAINTENANCE CUTTER 36V (SCEX) 86037040 12/12/06 4-5 5. Replace the battery caps, and leave them in place while charging. 6. Unplug the battery connector from the machine. FOR SAFETY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Never connec...

Page 24 - ADJUSTING SQUEEGEE; Inspect or repair as necessary and reinstall.; SQUEEGEE DEFLECTION

MAINTENANCE CUTTER 36V (SCEX) 86037040 12/12/06 4-6 2. SQUEEGEE BLADES The front squeegee blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. The front blade has four wear surfaces and can be rotated for extended life. The ...

Page 25 - Remove deck shrouds.

MAINTENANCE CUTTER 36V (SCEX) 86037040 12/12/06 4-7 TO ADJUST SQUEEGEE PITCH 1. Choose a smooth, level surface. Turn “ON” the key switch. Lower the squeegee and drive forward at least 2 feet (60cm.). 2. With the squeegee down, stop the machine. Do not allow machine to roll back. FOR SAFETY: Before l...

Page 26 - SCRUB BRUSHES

MAINTENANCE CUTTER 36V (SCEX) 86037040 12/12/06 4-8 4. SCRUB BRUSHES There are four different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market. Please refer to t...

Page 27 - STRAINER

MAINTENANCE CUTTER 36V (SCEX) 86037040 12/12/06 4-9 ! WARNING 6. SOLUTION STRAINER The solution strainer is located in front of the left front wheel. The solution strainer protects the solenoid valve from debris. If there is little or no solution flow to the ground, check the strainer for debris. Dr...

Page 28 - TRACTION MOTOR; Install new brush and reinstall connecting screw; CIRCUIT BREAKERS; 5 Amp. Protects the propel

MAINTENANCE CUTTER 36V (SCEX) 86037040 12/12/06 4-10 ! WARNING 8. TRACTION MOTOR Do not use a pressure washer to clean around the motors. Use tap pressure only. TRACTION MOTOR CARBON BRUSH REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remo...

Page 30 - ACTUATOR SCRUB DECK; To adjust the actuator:

MAINTENANCE CUTTER 36V (SCEX) 86037040 12/12/06 4-12 12. ACTUATOR SCRUB DECK REMOVAL/REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and set parking brake (If option is installed). 1. Remove front cover. 2. 3. Remove the two nuts below the scrub...

Page 31 - MACHINE TROUBLESHOOTING; PROBLEM

MACHINE TROUBLESHOOTING CUTTER 36V (SCEX) 86037040 12/12/06 4-13 PROBLEM CAUSE SOLUTION Poor or no water pick-up Squeegee out of adjustment Adjust squeegee Debris caught on squeegee Remove debris Worn squeegee blades Rotate or replace squeegee blades Vacuum hose clogged Clear obstruction from hose V...