Vulcan VE40 ML-126850 - Manuals

Vulcan VE40 ML-126850 – Manual in PDF format online.

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Manual

Manual Vulcan VE40 ML-126850

Summary

Page 2 - TABLE OF CONTENTS

ELECTRIC BRAISING PAN F35410 (May 2003) Page 2 of 32 TABLE OF CONTENTS GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation, Operation and Cleaning . . . . . . . . . . . ...

Page 3 - GENERAL; INSTALLATION, OPERATION; Control Panel; TOOLS; Standard; NOTE; Special

ELECTRIC BRAISING PAN F35410 (May 2003) Page 3 of 32 GENERAL INSTALLATION, OPERATION AND CLEANING Refer to the Installation & Operation Manual forspecific instructions. INTRODUCTION The tilting braising pan (skillet) is a versatile pieceof cooking equipment. It can be used to stew,simmer, steam,...

Page 4 - SPECIFICATIONS; REMOVAL AND REPLACEMENT OF PARTS; COVERS AND PANELS

ELECTRIC BRAISING PANS - REMOVAL AND REPLACEMENT OF PARTS F35410 (May 2003) Page 4 of 32 SPECIFICATIONS VOLTS PHASE AMPERAGE PER LINE VE30 VE40 TOTAL KW L1-L3 TOTAL KW L1 L2 L3 208 1 9 43 12 58 58 --- 240 1 12 50 16 67 67 --- 208 3 9 25 12 39 39 25 240 3 12 29 16 46 46 29 480 3 12 15 16 23 23 15 NOT...

Page 5 - POWER SUPPLY BOX

ELECTRIC BRAISING PANS - REMOVAL AND REPLACEMENT OF PARTS F35410 (May 2003) Page 5 of 32 5. Tilt bottom of control panel outwards and pulldown. NOTE : The control panel should be supported to remove lead wire strain. 6. Remove control box from control panel. 7. Disconnect lead wires from control swi...

Page 6 - TEMPERATURE CONTROLLER

ELECTRIC BRAISING PANS - REMOVAL AND REPLACEMENT OF PARTS F35410 (May 2003) Page 6 of 32 2. Remove power supply box cover. 3. Disconnect lead wires then remove thecomponent being replaced . 4. Reverse procedure to install the replacementcomponent. 5. Check braising pan for proper operation. TEMPERAT...

Page 7 - LEFT SIDE VIEW SHOWN; PAN POSITION/DOWN LIMIT

ELECTRIC BRAISING PANS - REMOVAL AND REPLACEMENT OF PARTS F35410 (May 2003) Page 7 of 32 LEFT SIDE VIEW SHOWN TOP VIEW SHOWN 7. Check calibration as outlined underTEMPERATURE CONTROLLERCALIBRATION. PAN POSITION/DOWN LIMIT SWITCH WARNING: DISCONNECT THE ELECTRICAL POWER TO THEMACHINE AND FOLLOW LOCKO...

Page 8 - SIDE VIEW SHOWN

ELECTRIC BRAISING PANS - REMOVAL AND REPLACEMENT OF PARTS F35410 (May 2003) Page 8 of 32 SIDE VIEW SHOWN D. Align roller arm adaptor with the fourlocking tabs pointing up and position oneof the tabs at 0°. NOTE: The 0° position of the roller arm locking tab is the starting point for alignment only. ...

Page 10 - DC LIFT MOTOR

ELECTRIC BRAISING PANS - REMOVAL AND REPLACEMENT OF PARTS F35410 (May 2003) Page 10 of 32 5. Remove the insulation cover. 6. Loosen lock nut and remove threaded probefrom pan. 7. Reverse procedure to install and check braisingpan for proper operation. NOTE: W hen installing: Route thermocouple wire ...

Page 11 - VE30 REAR VIEW SHOWN; GEAR REDUCER

ELECTRIC BRAISING PANS - REMOVAL AND REPLACEMENT OF PARTS F35410 (May 2003) Page 11 of 32 VE30 REAR VIEW SHOWN 4. Loosen the strain relief nut and the hold downclamps for the motors' power cable. Pull thecable thru the strain relief opening and removethe cable from underneath the clamps. 5. Remove m...

Page 12 - HEATING ELEMENTS

ELECTRIC BRAISING PANS - REMOVAL AND REPLACEMENT OF PARTS F35410 (May 2003) Page 12 of 32 8. To install: A. W ith drive key on drive shaft, install crankassembly and tighten set screw againstkey. B. W ith drive key on manual crank shaft,install shaft extension coupling and tightenset screw against k...

Page 13 - RIGHT SIDE REAR VIEW SHOWN; HIGH LIMIT THERMOSTAT

ELECTRIC BRAISING PANS - REMOVAL AND REPLACEMENT OF PARTS F35410 (May 2003) Page 13 of 32 RIGHT SIDE REAR VIEW SHOWN 6. Reverse procedure to install and check forproper operation. HIGH LIMIT THERMOSTAT WARNING: DISCONNECT THE ELECTRICAL POWER TO THEMACHINE AND FOLLOW LOCKOUT /TAGOUT PROCEDURES. 1. R...

Page 15 - SERVICE PROCEDURES AND ADJUSTMENTS

ELECTRIC BRAISING PANS - SERVICE PROCEDURES AND ADJUSTMENTS F35410 (May 2003) Page 15 of 32 SERVICE PROCEDURES AND ADJUSTMENTS WARNING: CERTAIN PROCEDURES IN THIS SECTION REQUIRE ELECTRICAL TEST OR MEASUREMENTS W HILE POW ER IS APPLIED TO THE MACHINE. EXERCISE EXTREME CAUTION AT ALL TIMES. IF TESTPO...

Page 16 - THERMOCOUPLE TEST

ELECTRIC BRAISING PANS - SERVICE PROCEDURES AND ADJUSTMENTS F35410 (May 2003) Page 16 of 32 12. Repeat the average temperature calculation for up to three attempts. Allow the pan to cycle atleast two times between adjustments beforeperforming the calculation. 13. If calibration is unsuccessful, the ...

Page 17 - HEATING ELEMENT TEST

ELECTRIC BRAISING PANS - SERVICE PROCEDURES AND ADJUSTMENTS F35410 (May 2003) Page 17 of 32 HEATING ELEMENT TEST VOLTAGE KW PER ELEMENT AMPS PER ELEMENT OHMS PER ELEMENT 208 4 14.3 13.7 240 4 16.7 13.7 480 4 8.7 55.5 NOTES: 1. Values in the table are nominal. Tolerance is +5/-10%.2. Voltage values a...

Page 19 - LID SWITCH ADJUSTMENT

ELECTRIC BRAISING PANS - SERVICE PROCEDURES AND ADJUSTMENTS F35410 (May 2003) Page 19 of 32 LEFT SIDE VIEW SHOWN B. Adjust mounting switch bracket up ordown (as necessary) to obtain the rearpan dimension of 2.25" to 2.50". 11. Repeat steps 5 thru 9 to check for proper operation. LID SWITCH A...

Page 20 - LID SPRING TENSION

ELECTRIC BRAISING PANS - SERVICE PROCEDURES AND ADJUSTMENTS F35410 (May 2003) Page 20 of 32 RIGHT SIDE REAR VIEW SHOWN B. If additional adjustment is necessary, push up on the tip of the switch actuator toslightly bend the actuator around themating edge of the trigger (cam). C. Verify pan will raise...

Page 21 - ELECTRICAL OPERATION; COMPONENT FUNCTION; BRAISING PAN CONTROLS; MOTORIZED PAN LIFT OPTION CONTROLS

ELECTRIC BRAISING PANS - ELECTRICAL OPERATION F35410 (May 2003) Page 21 of 32 ELECTRICAL OPERATION COMPONENT FUNCTION BRAISING PAN CONTROLS Temperature Controller . . . Monitors thermocouple input (type E) and regulates braising pan temperature.An external set point potentiometer is used for tempera...

Page 22 - COMPONENT LOCATION

ELECTRIC BRAISING PANS - ELECTRICAL OPERATION F35410 (May 2003) Page 22 of 32 K1 Up Relay (3PDT) . . . . . . Supplies power to motorized lift circuit to raise the pan when 24VAC coil isenergized. K2 Down Relay (3PDT) . . . . Supplies power to motorized lift circuit to lower the pan when 24VAC coil i...

Page 23 - SEQUENCE OF OPERATION

ELECTRIC BRAISING PANS - ELECTRICAL OPERATION F35410 (May 2003) Page 23 of 32 SEQUENCE OF OPERATION Refer to schematic diagram AI1376 for the electricalsequence of operation. Manual pan lift is thestandard configuration. Heating 1. Conditions. A. Braising pan connected to correct supplyvoltage and i...

Page 25 - SCHEMATIC DIAGRAM

ELECTRIC BRAISING PANS - ELECTRICAL OPERATION F35410 (May 2003) Page 25 of 32 SCHEMATIC DIAGRAM

Page 26 - WIRING DIAGRAMS

ELECTRIC BRAISING PANS - ELECTRICAL OPERATION F35410 (May 2003) Page 26 of 32 WIRING DIAGRAMS Heating Element Circuits

Page 28 - TROUBLESHOOTING; ELECTRIC HEATING (MANUAL LIFT OR MOTORIZED LIFT OPTION); SYMPTOMS

ELECTRIC BRAISING PANS - TROUBLESHOOTING F35410 (May 2003) Page 28 of 32 TROUBLESHOOTING ELECTRIC HEATING (MANUAL LIFT OR MOTORIZED LIFT OPTION) SYMPTOMS POSSIBLE CAUSES Braising pan does not heat, power on light islit and heat light is lit. 1. K3 heat relay malfunction. 2. High limit thermostat ope...

Page 29 - MOTORIZED LIFT OPTION ONLY

ELECTRIC BRAISING PANS - TROUBLESHOOTING F35410 (May 2003) Page 29 of 32 MOTORIZED LIFT OPTION ONLY SYMPTOM POSSIBLE CAUSES Pan will not raise. 1. Lid switch open (lid not opened) or malfunction. 2. 120/24VAC transformer inoperative. 3. On/off switch off or malfunction. 4. Lift control switch malfun...

Page 32 - CONDENSED SPARE PARTS LIST

ELECTRIC BRAISING PANS - CONDENSED SPARE PARTS LIST F35410 (May 2003) Printed in U.S.A. CONDENSED SPARE PARTS LIST VE30 & VE40 BRAISING PANS PART NUMBER DESCRIPTION NOTES 840115 Contactor 25 Amp 854511-1 Element 208/240v 854511-2 Element 480v 854512-1 Thermocouple-Temperature Probe (E-type) 8545...