Vermont Casting DVBR42 - Manuals

Page 2 - DVBR Series Direct Vent Gas Fireplace; Table of Contents

2 DVBR Series Direct Vent Gas Fireplace 20000584 Installation & Operating Instructions General Information .................................................................................................................... 3 Fireplace Dimensions ....................................................

Page 3 - Installation Instructions; PLEASE READ THE FOLLOWING CAREFULLY

3 DVBR Series Direct Vent Gas Fireplace 20000584 Installation Instructions This gas appliance should be installed by a qualiﬁed installer in accordance with local building codes and with current CSA- B149.1 Installation codes for Gas Burning Appliances and Equipment. If the unit is being installed i...

Page 4 - Fireplace Dimensions (Installed as Top Vent); Fireplace specifications and framing dimensions.; Framing Dimensions

4 DVBR Series Direct Vent Gas Fireplace 20000584 584 Specs - top vent 2/14/02 djt P - Rough Opening Width Rough Opening Height Rough Opening Depth S S T 5/8” (16 mm) R Q G H I M N 5/8” (16 mm) E D F O B A C K L Gas Line Access �� " Electrical Access CL J K �� " �� " Fireplace Dimensio...

Page 5 - Fireplace Dimensions (Installed as Rear Vent)

5 DVBR Series Direct Vent Gas Fireplace 20000584 Ref. DVBR36 DVBR42 A 40” (1016 mm) 46” (1168 mm) B 36” (614 mm) 36” (914 mm) C 36” (914 mm) 42” (1067 mm) D 23 ¹⁄₄ ” (591 mm) 23 ¹⁄₄ ” (591 mm) E 6 ³⁄₈ ” (162 mm) 6 ³⁄₈ ” (162 mm) F 6 ³⁄₈ ” (162 mm) 5 ³⁄₈ ” (137 mm) G 20” (508 mm) 20” (508 mm) H 22” (...

Page 6 - Clearance to Combustibles; Appliance; Mantels; Mantel Chart; Combustible mantel minimum installation.; Locating Gas Fireplace; Locating Your Fireplace

6 DVBR Series Direct Vent Gas Fireplace 20000584 Clearance to Combustibles Appliance Top ......................................................... 0” (0 mm) Bottom ..................................................... 0” (0 mm) Side ......................................................... 0” (0 mm)...

Page 7 - Cold climate installation recommendation:; Certified to; Vented Gas Fireplace Heater

7 DVBR Series Direct Vent Gas Fireplace 20000584 Cold climate installation recommendation: When installing this unit against a non-insulated exterior wall or chase, it is mandatory that the outer walls be insulated to conform to applicable insulation codes. Hearth A hearth is not mandatory but is re...

Page 8 - Always provide a union; when using black; Remote Switch Installation; Thread wire through the electrical knockout located; Remote switch wiring diagram for R models.; Typical gas supply installation.

8 DVBR Series Direct Vent Gas Fireplace 20000584 Always check for gas leaks with a mild soap and water solution applied with a brush no larger than 1” (25 mm). Never apply soap and water solution with a spray bottle. Do not use an open ﬂame for leak testing.The ﬁreplace valve must not be subjected t...

Page 9 - Optional Top Vent Application; Rear View; Remove screws from outer collar adapter.; Secure flue cover to back of flue outlet. Be sure to; Remove flue cover and flue pipe.; Outer Collar Adapter; Replace flue cover and flue pipe.

9 DVBR Series Direct Vent Gas Fireplace 20000584 Optional Top Vent Application The DVBR36/42 ﬁreplace is shipped as a rear vent unit. If the layout requires a top vent, convert the unit follow-ing the steps below. DVBR36 1. Remove the eight (8) screws securing outer collar adapter to ﬁreplace. (Be c...

Page 10 - remove insulation; Remove and discard insulation.; • Only CFM Corporation venting components spe-; • Venting terminals shall not be recessed into a wall or; Location of Vent Termination; General Venting; DVBR42 heat shld; Remove screws securing heat shield cover plate. Dis-; Carefully remove the square piece of insulation

10 DVBR Series Direct Vent Gas Fireplace 20000584 FP1543 remove insulation 1/05 Remove Insulation FP1543 Fig. b Remove and discard insulation. Your ﬁreplace is approved to be vented either through the side wall, or vertical through the roof. • Only CFM Corporation venting components spe- ciﬁcally ap...

Page 11 - Canadian Installations; General Venting Information - Termination Location

11 DVBR Series Direct Vent Gas Fireplace 20000584 Canadian Installations 1 US Installations 2 V V V V V V V X X X D E B B B C B M B A J K F L VENT TERMINATION AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED H I �� Operable Operable Fixed Closed V B CFM145aDV Termin Location5/01/01 Re...

Page 12 - General Information Assembling Vent Pipes; Flex Vent Pipes; Apply high temperature sealant to 4” and 7” pipes.; Termination clearances.; Termination Clearances; of Caps

12 DVBR Series Direct Vent Gas Fireplace 20000584 General Information Assembling Vent Pipes Flex Vent Pipes Before joining the ﬂex vent pipe to the unit, apply a bead of high temperature sealant* (provided) to the 4” pipe exiting the ﬁreplace. Secure ﬂex vent pipe in place with a hose clamp (provide...

Page 13 - Twist Lock Pipe; Twist Lock Pipes; EXAMPLE; Rear Wall Vent Applications; Refer to Page 19 for venting; ertical Dimension from the Floor of the Unit

13 DVBR Series Direct Vent Gas Fireplace 20000584 TWL100 Twist Lock Pipe 3/12/99 djt Male End Female End Screw Holes TWL100 Fig. 17 Twist-Lock pipe joints. Twist Lock Pipes When using CFM Corporation twist-lock pipe, it is not necessary to use silicone to seal the twist-lock joints. The only areas t...

Page 14 - Rear Wall Vent Installations -; When using flex vent, the opening will have to; Noncombustible Walls:; Hole opening should be 7; Locate vent opening on wall.; Vent Opening - Noncombustible Wall; Vent Opening - Combustible Wall; Adjustable zero clearance sleeve.; Top View Flat Installation

14 DVBR Series Direct Vent Gas Fireplace 20000584 Rear Wall Vent Installations - Twist Lock Pipe Step 1 Locate and cut the vent opening in the wall.For combustible walls ﬁrst frame in opening. (Fig. 21) NOTE: When using ﬂex vent, the opening will have to be measured according to the 1” (25 mm) rise ...

Page 15 - Side View Vent Termination; Install the 7” vent pipe in the same manner as Step 2.; Follow Steps 1 and 2 on Page 14.; Grasp the vent pipe close to the collar and bend to; Vertical Sidewall Applications

15 DVBR Series Direct Vent Gas Fireplace 20000584 FP1005 Side View Vent Termination 1/25/00 djt FinishedWall VentTermination Fig. 23 Side view of ﬁnal unit location, twist lock pipe. FP1005 These ends should be even These ends screwed to appli- ance 1/2" (13mm) 12" (305mm) FP1472 rise in len...

Page 16 - Maximum vent run with elbows.; Elbow 1; Total angular variation =; Maximum elbow usage.; Maximum horizontal runwith no rise.

16 DVBR Series Direct Vent Gas Fireplace 20000584 V584-201 Horizontal Run 2/99 djt 10’ (254cm) 7’ (178cm) 8’ (244cm) A B A + B = 17’ Max. V584-201 Fig. 29 Maximum vent run with elbows. In Figure 28 & 29, dimension A plus B must not be greater than 17’ (5.2m) • The maximum number of 45° elbows pe...

Page 17 - Vertical Sidewall Installation; Hole opening must be 7; Vent Opening Combustible Wall; combustible Wall

17 DVBR Series Direct Vent Gas Fireplace 20000584 Vertical Sidewall Installation Twist Lock Pipe Step 1 Locate vent opening on the wall. It may be necessary to ﬁrst position the ﬁreplace and measure to obtain hole location. Depending on whether the wall is combustible or noncombustible, cut opening ...

Page 18 - Horizontal length requirement.; spacer springs; Install spacer springs.; Install the 4” flex then 7” flex to the termination.

18 DVBR Series Direct Vent Gas Fireplace 20000584 X X FP1182 Fig. 34 Horizontal length requirement. Sealing vent pipe and ﬁrestop gaps with high tem-perature sealant will restrict cold air being drawn in around ﬁreplace. Step 7 Apply high temperature sealant to 4” (102 mm) and 7” (175 mm) collars or...

Page 19 - Below Grade Installation; Below grade installation.; Snorkel; Snorkel installation, recessed foundation.

19 DVBR Series Direct Vent Gas Fireplace 20000584 Do not back ﬁll around snorkel.A clearance of at least 4” must be main-tained between the snorkel and the soil. If the foundation is recessed, use recess brackets (not supplied) for securing lower portion of the snorkel. Fas-ten brackets to wall ﬁrst...

Page 20 - Typical Roof; Attic Insulation Shield; Install appropriate pipe sections until above the; Support straps for horizontal runs.; Cut opening equal to 9

20 DVBR Series Direct Vent Gas Fireplace 20000584 1234 1234 1 + 2 + 3 + 4 = 270° FP1179 Fig. 42 Maximum elbow usage. FP1184Typical roof/ceilingsupport apps. FP1184 Typical Roof Support Ap- plication Typical Ceiling Sup- port Application Fig. 44 Venting supports. Joist Attic Insulation Shield Ceiling...

Page 21 - Minimum termination to roof clearance.

21 DVBR Series Direct Vent Gas Fireplace 20000584 Min. 2' (610 mm) FP1185 Fig. 45 Minimum termination to roof clearance. TWL101a Twist Lock Pipe 2/8/99 djt 3 #5 Sheet Metal Screws per Joint Sealant Storm Collar TWL101a Fig. 46 Roof ﬂashing. 3 #5 Sheet Metal Screws per Joint Sealant Storm Collar

Page 22 - Vent Components; Elbow; Vent components; vent components; Venting Components; Venting Components

22 DVBR Series Direct Vent Gas Fireplace 20000584 584E Venting Components Telescope vent 2/25/99 djt 10/20/99 twist lock 584D Vent Components 90 degree elbow 2/25/99 djt 10/20/99 twist lock 584A venting components rear vent term 4/6/99 djt 7TDVRVT - Through the wall Rear Vent Termination Starter Kit...

Page 23 - window frame by pulling back on the clamp handles.; Glass Information; Set left and right panels on hearth and bring towards; hearth Panels; Hearth panel location.; Operating Instructions; Remove valve cover; Care must be taken to avoid breakage of the glass.

23 DVBR Series Direct Vent Gas Fireplace 20000584 1. Turn off gas.2. Let the ﬁreplace cool if it has been operating.3. Remove valve cover. (Fig.47)4. Release the two (2) clamps at the bottom of the window frame by pulling back on the clamp handles. (Fig. 48)5. Lift off the glass frame as shown. (Fig...

Page 24 - Logs; Log Chart; Place Right and Left Rear Logs on rear log support.; Place Left and Right Logs on pem studs on burner.; Lava Rock; NOT

24 DVBR Series Direct Vent Gas Fireplace 20000584 1 . Remove front glass. (See “Glass Remov- al” Section, Fig. 48) 2. Remove logs from packaging. As with all plastics — these are not toys and should be kept away from children and infants. 3. Place Right Rear Log onto the two pem studs on the rear lo...

Page 25 - Place Left and Right Cover Logs and Center Log on grate.; Flame & Temperature Adjustment; flame adjustment knob for SIT valve.

25 DVBR Series Direct Vent Gas Fireplace 20000584 �� Right Cover Log Center Log Left Cover Log LG391 Fig. 52 Place Left and Right Cover Logs and Center Log on grate. �� Log Top Right (DVBR42 ONLY) Left Cross Log Left Front Log LG392 Fig. 53 Place Left Front Log, Le...

Page 26 - Top logs must be placed properly onto notches.; Correct flame appearance for DVBR36 model.

26 DVBR Series Direct Vent Gas Fireplace 20000584 Top logs must be placed properly onto notches. �� Fig. 57 Correct ﬂame appearance for DVBR36 model. LG389 �� Fig. 58 Correct ﬂame appearance for DVBR42 model. LG387

Page 27 - FOR YOUR SAFETY READ BEFORE LIGHTING; WHAT TO DO IF YOU SMELL GAS; To Turn Off Gas To Heater; Lighting and Operating Instructions; Lighting Instructions; Euro SIT

27 DVBR Series Direct Vent Gas Fireplace 20000584 3. Open louvre assembly bottom.4. Push in gas control knob slightly and turn clock- wise to “OFF”. Do not force. 5. Close control access panel. 1. STOP! Read the safety information above. 2. Turn off all electrical power to the ﬁreplace.3. For MN/MP/...

Page 28 - Troubleshooting – Honeywell VS8421

28 DVBR Series Direct Vent Gas Fireplace 20000584 Troubleshooting – Honeywell VS8421 START CHECK Gas Supply On Pilot Lights With Piezo Ignitor • Lockout Has Engaged. Wait 60 Seconds And Try Again. • For Spark At Electrode While Depressing Piezo 1/8" Gap To Pilot Hood Needed. • All Wiring Connect...

Page 29 - SYMPTOM; Troubleshooting the Gas Control System; SIT NOVA 820 MILLIVOLT VALVE

29 DVBR Series Direct Vent Gas Fireplace 20000584 WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE GLASS FRONT. SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION 1. Spark ignitor will not light A. Defective or misaligned Using a match, light pilot. If pilot lights, turn off electrode at pilot. pil...

Page 30 - Fuel Conversion Instructions; Valve Conversion - Honeywell Valve; Remove manifold assembly.; Valve Conversion - SIT Valve; Remove burner orifice,; Remove mounting screws, pressure regulator tower

30 DVBR Series Direct Vent Gas Fireplace 20000584 4. For conver-sion to Natural Gas remove the manifold mounting bracket. Replace the nut and screw removed earlier. Attach the air shut-ter to the burner tube and secure with screw. Tighten screw. For con-version to LP Gas, remove the air shutter reta...

Page 31 - Front View; Natural Gas; It is not necessary to remove the pilot tube; Pilot Conversion - PSE; Loosen pilot hood turning counterclockwise using a; Pilot Conversion - SIT; Conversion is complete.

31 DVBR Series Direct Vent Gas Fireplace 20000584 CO103 Gas Conversion Air shutter 2/15/99 djt Fig. 63 Remove air shutter from burner pan. Shutter Retaining Screw Burner Pan Air Shutter Front View CO103 Fig. 67 Removing pilot hood. CO105 Gas Conversion Pilot 2/15/99 djt Index Marks CO105 Pilot Hood ...

Page 32 - Burner and Burner Compartment; Cleaning the Standing; If repair is necessary, it should be per-; Correct pilot flame appearance.; Maintenance

32 DVBR Series Direct Vent Gas Fireplace 20000584 Burner and Burner Compartment It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and replace th...

Page 33 - DVBR parts; Log Set Complete

33 DVBR Series Direct Vent Gas Fireplace 20000584 1d 1e 1c 1a 1b 1f 1g 1h 1i 1. DVBR36 2 3 4 5 6 7a 7b 10 11 12 9 8 14 13 a/b 15 a/b 16 28 29 PILOT ON OFF PILOT ADJ LO HI TPTH TH TP 17a,b 18a/b 25a/b 26 19 20 21 22 23a/b 24 32 33 36 37 38 0584 DVBR parts 2005 1d 1e 1c 1a 1b 1f 1. DVBR42 1g 1h 1i 1j ...

Page 35 - Optional Accessories; Remove the 9 screws securing burner to combustion; Fan placement; Remote Controls; Model Functions Controlled; ON/OFF and Temperature; IMTFK; Wall mounted thermostat control; Ceramic Refractory Panels; Ceramic Panel Supports

35 DVBR Series Direct Vent Gas Fireplace 20000584 Optional Accessories Optional Fk-12 Fan Hook-up 1. Remove control cover from unit.2. Remove glass door by rotating latches at bottom corners of door. Refer to Page 23. 3. Remove the 9 screws securing burner to combustion bottom. 4. Remove burner by l...

Page 36 - Rear ceramic panel placement.; Side View; Decorative Glass Panels; Model; Espresso

36 DVBR Series Direct Vent Gas Fireplace 20000584 H102 rear ceramic support 2/23/99 djt Rear Ceramic Panel Back of Firebox Rear Log Sup- port Burner Fig. 75 Rear ceramic panel placement. H102 Side View Decorative Glass Panels Brilliance Glass Panels are available to enhance the beauty and viewing pl...

Page 39 - IF WARRANTY SERVICE IS NEEDED...; ) Contact your supplier. Make sure you have your warranty,; LIMITED LIFETIME WARRANTY; PRODUCT COVERED BY THIS WARRANTY

39 DVBR Series Direct Vent Gas Fireplace 20000584 BASIC WARRANTY CFM Corporation (hereinafter referred to collectively as the Company) warrants that your new Vermont Castings or Majestic Gas Fireplace/ Stove is free from manufacturing and material defects for a period of one year from the date of pu...

Page 40 - CFM Corporation

410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 800-668-5323 • www.cfmcorp.com CFM Corporation