Page 2 - Table of Contents; CFM Corporation
Table of Contents Page Number Chapter One - INSTALLATION 4 Necessary Information 4 Choosing a Safe Location 4 Portable L.P. Gas Grills 5 - 7 Important Features of the Series 4000 LP Gas Grill 8 L.P. Gas Dealer Instructions 9 Chapter Two - ASSEMBLY INSTRUCTIONS 10 Identifying Parts 11 Attach Pillar t...
Page 3 - Choosing a Safe Location for a; Installation; Chapter
The gas fuel used by this product is highly flammable and must be used in a responsible and cautious manner. It is your responsibility to assemble, operate, and maintain your gas barbecue grill properly. If these instructions are ignored, there is a possibility of a hazardous fire or explosion which...
Page 4 - Do not store spare cylinders near grill.; Make sure that the heat shield and; WARNING: Do not use natural gas in; Barbecue Grills
• The ventilation openings of the cylinder enclosure must be kept free and clear fromother debris. 6. Do Not store a spare L.P. gas cylinder under or near this appliance. • Do not store an L.P. cylinder in a build- ing, garage or any other enclosed area.Instead, store the cylinder outdoors in awell ...
Page 5 - WARNING: Any attempt to adjust the; tem made up of an L.P gas supply cylinder, a; FUEL REGULATOR AND HOSE; The fuel regulator supplied is equipped with
2. The system has a thermal element thatwill shut off the flow of gas between 240° Fand 300° F. 3. The system has a flow-limiting devicewhich when activated, will limit the flow ofgas to 10 cubic feet per hour. 4. The pressure regulator and hose assem-bly provided is factory set at an outlet pres-su...
Page 7 - HEAT SHIELD, GASKETS AND COLLAR; Important Features of Series A052041 Gas Grills
8 Rear view of Series A052041 grill with the heat shield, gaskets, collar assembly. HEAT SHIELD, GASKETS AND COLLAR WARNING! Do not remove the heat shield, gaskets, collar assembly from the grill bottom. Operating this grill without the heat shield, gaskets, collar assembly attached to the grill bot...
Page 8 - Filling a Type 1 Cylinder Valve; Example A
Filling a Type 1 Cylinder Valve Example A: shows a CGA-510 POL fitting. Example B: shows using a Type 1 POL fitting. When using a cylinder exchange, be sure the exchanged cylinder is a Type 1 cylinder; a 510POL cylinder will not fit a Type 1 regulator. F ILLING AND P URGING T YPE 1 L.P. G AS C YLIND...
Page 9 - Assembly Instructions; Getting Started; Tools needed to assemble grill:; wrench may be used instead.
Assembly Instructions Chapter 2 Getting Started 1. Please follow the steps in the order that they are presented. 2. Assemble the grill where you plan to use it. 3. You may want to place an old towel or cloth at the assembly site to prevent nuts and bolts from becoming lost. 4. Have a friend help. An...
Page 10 - Assembly Instructions • Identify the Grill Parts; ceramic briquettes
Assembly Instructions • Identify the Grill Parts warming rack (1) cooking grid (1) ceramic briquettes ( 1 package ) rock grate (1) left side table (1) right side table (1) base (1) master hardware bag (1) consisting of: (1) "A" bag(1) "B" bag(1) "C" bag(1) "D" bag 11 ...
Page 11 - Assembly Instructions • Attach the Pillar to Grill Bottom.; pillar; Use hardware bag “B”:; flat-blade screwdriver
HINT: For the first portion of the assembly you will be assemblingthe grill bottom, pillar and base up-side-down. 1. Position the grill bottom casting upside down so that the heat collarassembly is upward. 2. Working from the back (open) side of the pillar, set the pillar upsidedown onto the collar ...
Page 13 - Assembly Instructions • Assemble Base to Pillar; Use hardware bag “A”:; back
1. Lock the pre-assembled casters on base by pushing down on the latch. 2. Set the base upside-down on onto the pillar bottom as shown on theadjacent page, aligning holes inbase with holes in pillar. 3. Insert six bolts through the holes in the pillar and base. Thread thelocking hex nuts onto bolts....
Page 15 - Now with the help of an; grill bottom as shown from below back.; top bent
1 Now with the help of an assistant carefully turn thegrill assembly right-side-up. 2. IMPORTANT:Inspect beneath the grillbottom to check that thecontrol-valve ends are stillinside the burner venturi tubes. The valve ends must always be inside the burnertubes for the grill to safely operate. grill b...
Page 16 - ATTENTION PRODUCT ASSEMBLER:; Position the wire ends “A” and “B” firmly into the pillar; UPPER
17 ATTENTION PRODUCT ASSEMBLER: Install the X-brace retainer wire across the back of the pillar for warranty validation. 3. Position the wire ends “A” and “B” firmly into the pillar corners behind the bolt heads and against the base.(See Lower Detail.) 4. Complete the installation by snapping bent e...
Page 17 - Assembly Instructions • Install the Side Tables.; Use hardware bag “C”:; hex nut
Locate these parts: 18 tools needed:3/8" open-end wrench7/16" open-end wrench Assembly Instructions • Install the Side Tables. 1/4-20 x 3/4” bolt ( 8 ) Use hardware bag “C”: 1/4-20 hex nut ( 8 ) right side table assembly ( 1 ) 1. Insert four 3/4" bolts through holes in the support bracke...
Page 19 - Assembly Instructions • Assemble the Grill Lid; Position the back of the lid so that the rear
20 Assembly Instructions • Assemble the Grill Lid tools needed:7/16" open-end wrenchflat-blade screwdriver handle standoff ( 2 ) handle ( 1 ) 1. Position the back of the lid so that the rear holes are in line with the hinge struts onthe back of the grill bottom. 2. Gently set the grill lid onto ...
Page 21 - Assembly Instructions • Installing the Internal Grill Parts.; Open the package containing the
rock grate ( 1 ) No tools are needed. Assembly Instructions • Installing the Internal Grill Parts. 22 ceramic briquettes ( 1 box ) warming rack ( 1 ) 1. Place the single rock grate into the grill bottom. cooking grid ( 1 ) 2. Open the package containing the ceramic briquettes and placethem on the ro...
Page 23 - Model 4000 Series Replacement Parts; the Great Outdoors Grill Company®
Replacement parts are available direct from our warehouse. Some components are not available preassembled and may beordered separately. For convenience, thefollowing parts list is provided along with arepresentation of the items listed. Chargesfor replacement parts and shipping mayapply. For warrant...
Page 24 - Breakdown of Preassembled Components; Pillar Assembly
35 Base Assembly Breakdown of Preassembled Components Pillar Assembly Bottom/Burner Assembly Side Table Assemblies 1 Base Assembly consisting of: 1 Base SF AH000402 2 Locking Caster AH000303 2 Caster AH000305 quantity description part number 1 Bottom/Burner Assembly consisting of: 1 Cast Iron Burner...