Vermont Casting 33XDV - Manuals

Page 2 - XDV Direct Vent Gas Fireplace; PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS; Table of Contents

XDV Direct Vent Gas Fireplace 2 10009383 PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase of a CFM Corporation ﬁreplace.IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to fol...

Page 3 - OFF; PLEASE REVIEW THE FOLLOWING CAREFULLY; Locating Your Fireplace; Installation & Operating Instructions

10009383 3 XDV Direct Vent Gas Fireplace This gas appliance should be installed by a qualiﬁed installer in accordance with local building codes and with current CSA-B149.1 Installation codes for Gas Burning Appliances and Equipment. For USA Installations follow local codes and/or the current Nationa...

Page 4 - Framing Dimensions; XDV Fireplace Dimensions - Installed as Rear Vent; Fireplace specifications and framing dimensions.

XDV Direct Vent Gas Fireplace 4 10009383 Ref. 33XDV 36XDV 39 XDV A 33” (838 mm) 36” (914 mm) 39” (991 mm) B 28 ⁷⁄₈ ” (733 mm) 34 ¹⁄₄ ” (870 mm) 34 ¹⁄₄ ” (870 mm) C 31 ¹⁄₄ ” (794 mm) 34 ¹⁄₄ ” (870 mm) 37 ¹⁄₄ ” (946 mm) D 18 ³⁄₈ ” (466 mm) 23” (584 mm) 23” (584 mm) E 22 ³⁄₄ ” (578 mm) 24” (610 mm) 27”...

Page 5 - XDV Fireplace Dimensions - Installed as Top Vent

10009383 5 XDV Direct Vent Gas Fireplace 5/8" V - Rough Opening Width 7" Dia. 4" Dia. Rough Opening Height RoughOpeningDepth Recessed Nailing Flange (178mm) (102mm) (16mm) S S T C W B A E D F X J K L B O P U 5/8" (16 mm) R Q M Gas Line Access Low Voltage Electrical Access N M Low Vol...

Page 6 - Clearance to Combustibles; Mantel Chart; Combustible mantel minimum installation.; Hearth; Mantel Shelf; Mantel from Top of Combustion Chamber

XDV Direct Vent Gas Fireplace 6 10009383 Top of Unit to Ceiling ................................ 36” (914 mm)Front of Unit to Combustibles ................... 36” (914 mm) Appliance Top of Standoff .........................................0” (0 mm) Bottom ...............................................

Page 7 - Input; Flange; Flange Location for; DO NOT; Certified To; Vented Gas Fireplace Heaters

10009383 7 XDV Direct Vent Gas Fireplace Max. Min. Input Input Model Fuel Gas Control BTU/h BTU/h 33XDVRN Nat. Millivolt Hi/Lo 21,500 4,400 33XDVRP Prop. Millivolt Hi/Lo 21,500 5,425 33XDVEN Nat. 24 Volt Hi/Lo 21,500 4,400 33XDVEP Prop. 24 Volt Hi/Lo 21,500 5,425 36XDVRN Nat. Millivolt Hi/Lo 27,500 ...

Page 8 - INSTA VENT FREE; Typical gas supply installation.; Attach the wire to the ON/OFF switch and install; Remote switch wiring diagram for R models.; Alternate Switch Location; Alternate switch location.

XDV Direct Vent Gas Fireplace 8 10009383 The gas line connection can be made with properly tinned 3/8” copper tubing, 3/8” rigid pipe or an ap-proved ﬂex connector. Since some municipalities have additional local codes, it is always best to consult your local authority and the National Fuel Gas Code...

Page 9 - This appliance may be fitted with a Synetek ignition; Electronic Gas Control Valve; POWER CORD; SIT822 Valve with Synetek electronic control wiring diagram.

10009383 9 XDV Direct Vent Gas Fireplace The EB-1 Electrical junction box has been ﬁtted stand-ard on this model to allow for the easy connection of an optional fan kit. To connect the EB-1 box to the house electrical supply follow the steps below.1. Unscrew the retaining screw from the EB-1 base pl...

Page 10 - Optional Top Vent Application; Secure outer collar adapter to unit with the round; Remove screws from outer collar adapter.; Connect the white wire from the wall switch or wall; Completed conversion.

XDV Direct Vent Gas Fireplace 10 10009383 Optional Top Vent Application The 33/36/39XDV ﬁreplaces are shipped as rear vent units. If the layout requires a top vent, convert the unit following the steps below.1. Remove the 10 screws securing outer collar adapter to ﬁreplace. (Fig. 11) 2. Set outer co...

Page 11 - Top Vent Application; 3XDV Restrictor Plate Installation; 3XDV restrictor plate installation.; General Venting; There must not be any obstruction; 6XDV restrictor plate installation.

10009383 11 XDV Direct Vent Gas Fireplace Top Vent Application Restrictor Plate When the 33XDV or 36XDV models are installed as top vent ﬁreplaces with a minimum 12” (305 mm) rise, the restrictor plate must be installed to give better ﬂame appearance.This restrictor plate is shipped with the 33/36XD...

Page 12 - General Venting Information - Termination Location; Canadian Installations

XDV Direct Vent Gas Fireplace 12 10009383 V V V V V V V X X X D E B B B C B M B A J K F L VENT TERMINATION AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED H I Fixed Closed Fixed Closed Operabl e Operable Fixed Closed V B CFM145a DV Termin Location 5/01/01 Rev. 12/05/01 sta INSIDE CORNER DETAIL...

Page 13 - Termination clearances.; General Information Assembling Vent Pipes; Canadian Installations:; Flex Vent Pipes; Apply high temperature sealant to 4” and 7” pipes.; Outside Corner; Termination Clearances; with no side wall; of Caps

10009383 13 XDV Direct Vent Gas Fireplace Fig. 17a Termination clearances. General Information Assembling Vent Pipes Canadian Installations: Venting system must be installed in accordance with the current CSA-B149.1 installation code. USA Installations: The venting system must conform with local cod...

Page 14 - How to Use the Vent Graph; Horizontal dimension from the outside face of the; ertical dimension from the fl; Twist Lock Pipes

XDV Direct Vent Gas Fireplace 14 10009383 The vent chart should be read in conjunction with the following vent installation instructions to determine the relationship of the vertical and horizontal dimensions of the vent system.1. Determine the height of the center of the horizontal vent pipe exitin...

Page 15 - Rear Vent Top View; R E A R V E N T- T O P V I E W; Rear Wall Installation; When using flex vent, the opening will have to; Combustible Walls; Hole opening must; Vent Opening; Vent Opening for Combustible Wall; Locate vent opening on wall.; Adjustable zero clearance sleeve.

10009383 15 XDV Direct Vent Gas Fireplace DVR584-600Rear vent no elbows2/99 djt 20" (508 mm) Rear Vent Top View DVR584-600 Fig. 21 Rear vent application, no elbows. FP836 Rear Vent-Top View 11/21/98 2 0 " ( 5 0 8 m m ) M a x . R E A R V E N T- T O P V I E W 2 0 " ( 5 0 8 m m ) M a x . 45...

Page 16 - Side view of final unit location.; Rear Wall Vent Installations -; Follow Steps 1 and 2 on Page 15.; Grasp the vent pipe close to the collar and bend to; Vertical Sidewall Applications

XDV Direct Vent Gas Fireplace 16 10009383 FP1005Side View Vent Termination1/25/00 djt Finished Wall Vent Termination FP1005 Fig. 25 Side view of ﬁnal unit location. Rear Wall Vent Installations - Flex Vent Pipe Follow Steps 1 and 2 on Page 15. Step 3 Install the 4” (102 mm) ﬂex vent pipe to the appl...

Page 17 - If a 90° elbow is fitted directly on top of the fireplace; Maximum horizontal run with no rise.; According to the vent graph (Page 15) the; Horizontal run reduction.; Total angular variation = 270°; Maximum elbow usage.

10009383 17 XDV Direct Vent Gas Fireplace • The maximum number of 90° elbows per side wall installation is three (3). (Fig. 28) • If a 90° elbow is ﬁtted directly on top of the ﬁreplace ﬂange, the maximum horizontal vent run before the termination or a vertical rise is 36” (914 mm). (Fig. 29) 3 x 90...

Page 18 - Vertical Sidewall Installation

XDV Direct Vent Gas Fireplace 18 10009383 Vertical Sidewall Installation Twist Lock Pipe STEP 1 Locate vent opening on the wall. It may be necessary to ﬁrst position the ﬁreplace and measure to obtain hole location. Depending on whether the wall is combustible or noncombustible, cut opening to size....

Page 19 - Vertical Sidewall Installation; next spring 5” (127 mm) from the previously installed; Horizontal length requirement.; Install spacer springs.; Install the 4” flex then 7” flex to the termination.; Bend flex vent at 90° so horizontal portion is 6

10009383 19 XDV Direct Vent Gas Fireplace STEP 7 Apply high temperature sealant to 4” (102 mm) and 7” (178 mm) collars or the termination one inch away from the end. Guide the vent termination’s 4” and 7” collars into their respective vent pipes. Double check that the vent pipes overlap the collars ...

Page 20 - Below Grade Installations; Below grade installation.

XDV Direct Vent Gas Fireplace 20 10009383 Below Grade Installations When it is not possible to meet the required vent ter-minal clearances of 12” (305 mm) above grade level a snorkel kit is recommended. This allows installation depth of down to 7” (178 mm) below grade level. The 7” is measured from ...

Page 21 - Support straps for horizontal runs.; Attic Insulation Shield

10009383 21 XDV Direct Vent Gas Fireplace Max. Height 40’ (12.2m)Min. Height 8’ (2.4m) Max. 10’ (3m) Support Straps Every 3’ (.9m) Max. Height 40’ (12.2m)Min. Height 8’ (2.4m) Max. 10’ (3m) FP1183 Fig. 41 Support straps for horizontal runs. 1234 1234 1 + 2 + 3 + 4 = 270° FP1179 Fig. 42 Maximum elbow...

Page 22 - Minimum termination to roof clearance.

XDV Direct Vent Gas Fireplace 22 10009383 FP1184Typical roof/ceilingsupport apps. Typical Roof Support Application Typical Ceiling Support Application Fig. 44 Venting supports. FP1184 Min. 2' (610 mm) FP1185 Fig. 45 Minimum termination to roof clearance. TWL101a Twist Lock Pipe 2/8/99 djt 3 #5 Sheet...

Page 23 - Elbow; Vent components; Vent Components; Vent components; Venting Components; Venting Components; vent components

10009383 23 XDV Direct Vent Gas Fireplace 7TDVRVT - Through the wall Rear Vent Termination Starter Kit - Model 7TDVSK - Sidewall Venting (Twist Lock Pipe) Model 7FDVSK - Sidewall Venting (Flex Vent Pipe) Models 7TDVTK/TV - Hot Touch Termination Kits Model 7TDVTVTK/TV - Cool Touch Termination KitStar...

Page 24 - Care must be taken to avoid breakage of the glass.; Operating Instructions; Tilt window frame assembly out slightly at the bot-; Remove louvre assembly; Front of Unit; Ceramic hearth panel location.

XDV Direct Vent Gas Fireplace 24 10009383 Glass Information Only glass approved by CFM Corporation should be used on this ﬁreplace. • The use of any non-approved replacement glass will void all product warranties. • Care must be taken to avoid breakage of the glass. • Do not operate appliance with g...

Page 25 - Installation of Logs; LOGS; Log Identification Chart; Unpack the logs from packaging and remove each; As with all plastic bags - these are not toys

10009383 25 XDV Direct Vent Gas Fireplace �� Log Center Right (A51) LG955 Figure 51 Installation of Logs The logs are fragile and should be handled with care. Keep the packaging material out of the reach of children and dispose of the mterial in a safe manner. The indivi...

Page 26 - Place large lava rock onto the

XDV Direct Vent Gas Fireplace 26 10009383 36XDV 4. Place the log front (A50). Place the two underside holes of the log over the two pin studs of the bracket located at the front of the burner housing. (Fig. 52) 5. Place the log top right (A52). Place the bot- tom round hole onto the knob at the righ...

Page 27 - Place ember material on top of

10009383 27 XDV Direct Vent Gas Fireplace �� Log Front (B155) LG950 Figure 56 2. Place the log, center right (B153). Place the two underside holes of the log over the two pin studs of the bracket support center log on the right. (Fig. 55) �� Log Cent...

Page 28 - Refer to Figure 57 for bracket and bend loca-; Burner brackets and bends.; Place the log overlay. Hold the overlay

XDV Direct Vent Gas Fireplace 28 10009383 NOTE: Refer to Figure 57 for bracket and bend loca- tions. 1. Place the log front right. Hold the log with the pointed end toward the left. Place on top of burner toward the right. Slide the log toward the front until it comes in contact with the bracket at ...

Page 29 - Place the log front left. Set the log

10009383 29 XDV Direct Vent Gas Fireplace �� Log Rear LG467 Figure 62 3. Place log rear. The rear log sits in the ﬁrebox at an angle toward the left over the rear log bracket and the left side of the burner. (Fig. 59) Set the log on the rear log bracket. Slide the log to the rig...

Page 30 - Large Lava Rock; Flame adjustment knob for SIT valve.; Flame adjustment knob for Honeywell valve.; LO; Honeywell Valve; Flame & Temperature Adjustment; Correct pilot flame appearance.; SIT Pilot; Inspecting the Venting System

XDV Direct Vent Gas Fireplace 30 10009383 Large Lava Rock The large bag of lava rock provided with this ﬁreplace must be placed on the ﬁrebox base around the sides of the burner assembly and on the tray beneath the grate. Under no circumstances should this large lava rock be placed on any part of th...

Page 31 - Correct burner flame appearance.

10009383 31 XDV Direct Vent Gas Fireplace Fig. 69 Correct burner ﬂame appearance. �� Yellow Flames Red Glow LG959 Yellow Flames Red Glow �� LG953 33XDV 36XDV �� 39XDV Yellow Flames Red Glow LG470

Page 32 - FOR YOUR SAFETY READ BEFORE LIGHTING; WHAT TO DO IF YOU SMELL GAS; To Turn Off Gas To Heater; Lighting and Operating Instructions; Lighting Instructions; Euro SIT; Lighting instructions

XDV Direct Vent Gas Fireplace 32 10009383 3. Open louvre assembly bottom.4. Push in gas control knob slightly and turn clock- wise to “OFF”. Do not force. 5. Close control access panel. 1. STOP! Read the safety information above. 2. Turn off all electrical power to the ﬁreplace.3. For MN/MP/TN/TP ap...

Page 33 - Lighting & Operating Instructions; try to; BEFORE OPERATING; , smell all around the; What to do if you smell gas; For Your Safety, Read the Following Warnings; result, causing property damage, personal injury and loss of life.; Read the safety information above; try; Valve in the; “ON”; position

10009383 33 XDV Direct Vent Gas Fireplace Lighting & Operating Instructions For Fireplaces equipped with SIT822 Gas Valve (EN or EP) A. This ﬁreplace is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. B. BEFORE OPERATING , smell all a...

Page 34 - Instructions for RF Comfort Control Valve; Comfort control valve.; Shut Off Procedure; Transmitter diagram.

XDV Direct Vent Gas Fireplace 34 10009383 Instructions for RF Comfort Control Valve The Comfort Control Valve allows remote control of temperature, fan and ﬂame appearance. NOTE: The antenna should hang in free air away from grounded metal. Operation 1. If the manual switch is in remote position, sw...

Page 35 - Fan; Comfort Valve wiring diagram.

10009383 35 XDV Direct Vent Gas Fireplace Delay Timer Mode The shut off delay timer has a maximum of 2 hours and a minimum of zero minutes. To change the timer level, press the time key followed by an arrow key. Pushing the key once will change the timer by 10 minutes. Auto Mode In the AUTO mode, th...

Page 36 - LED Count; Auto Path

XDV Direct Vent Gas Fireplace 36 10009383 LED Count Service Action 8 Replace valve 7 Conﬁrm stepper motor connection exists 5 Conﬁrm fan connection exists and works 4 Conﬁrm gas type; jumper in place 3 Replace thermopiles 2 Turn fan ON NOTE: Some keys are not active. 2. Slide the Remote/Local switch...

Page 37 - Local Path

10009383 37 XDV Direct Vent Gas Fireplace Light pilot burner Set manual switch to local or remote Release pilotstat knob Turn pilotstat knob from PILOT to ON If manual switch is set to LOCAL, did main burner light? Transmitter con- trols fan Turn pilotstat knob to PILOT to turn off main burner Turn ...

Page 38 - SIT NOVA 820 MILLIVOLT VALVE; Troubleshooting the Gas Control System; SYMPTOM

XDV Direct Vent Gas Fireplace 38 10009383 NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position. SIT NOVA 820 MILLIVOLT VALVE Troubleshooting the Gas Control System WARNING: REMOVE GLASS FRONT BEFORE DOING ANY GAS CONTROL SERVICE WORK. SYMPTOM POS...

Page 39 - Normal Operation

10009383 39 XDV Direct Vent Gas Fireplace Troubleshooting the Gas Control System SIT 822 Valve with Synetek Electronic Control Operating Diagram Normal Operation ON/OFF Switch Closed? Safe Start Check On? 0 Sec Purge Pilot Flame Sense OK? ON/OFF Switch Opened? Pilot and Main Valve OFF? 0 sec Post Pu...

Page 40 - Fuel Conversion Instructions; Conversions must be completed by qualified personnel; Remove mounting screws, pressure regulator tower; SIT; Remove manifold assembly.

XDV Direct Vent Gas Fireplace 40 10009383 Fuel Conversion Instructions To convert the XDV units for use with a different gas fol-low these instructions. Before proceeding, turn control knob on valve to “ OFF ” and turn gas supply OFF . Turn OFF any electricity that may be going to the appliance. CAU...

Page 41 - Front View; Remove air shutter from burner pan.; Remove screws holding burner housing assembly; Pilot Orifice Conversion; Burner orifice replacement.; Gas Conversion; Remove pilot orifice.

10009383 41 XDV Direct Vent Gas Fireplace LP: Rear air shutter fully open. Front air shutter fully open. 7. Reinstall burner housing assembly and front burner tube. Burner Oriﬁce Conversion39XDV 1. Remove the two (2) screws which secure the burner tube assembly/fettle and the two (2) screws located ...

Page 42 - Installation Precautions; Conversion Procedure; do not; Depressd and turn center plunger.

XDV Direct Vent Gas Fireplace 42 10009383 Fuel Conversion Instructions Honeywell Comfort Control Valve ONLY WARNING: The conversion must only be undertaken by a qualiﬁed, certiﬁed gas ap-pliance installer. FP1037Honeywell comfort valve3/22/00 djt LOCAL REMOTE ON • PILOT OFF • LED Motor Top Cap Piezo...

Page 44 - Table 1 Injector Orifice Size Matrix

XDV Direct Vent Gas Fireplace 44 10009383 Conversion to Natural Gas Burner Oriﬁce Input (BTU/hr) Kit # Model Front Part # Rear Part # Minimum Maximum 20011506 39XDVRP #53 20007347 #44 30000334 6,700 30,000 (.059”) (.086”) Conversion to LP Burner Oriﬁce Input (BTU/hr) Kit # Model Front Part # Rear Pa...

Page 45 - Burner and Burner Compartment; Cleaning the Standing; If repair is necessary, it should be per-; Maintenance

10009383 45 XDV Direct Vent Gas Fireplace Burner and Burner Compartment It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and replace the logs a...

Page 48 - Fuel Conversion Kits

XDV Direct Vent Gas Fireplace 48 10009383 33XDV/36XDV/39XDV (continued) Ref. Description 33XDV 36XDV 39XDV 33b. Oriﬁce Pilot LP RF -- 20000907 n/a 34a. Pilot Assembly Nat. RF -- 20002266 n/a 34b. Pilot Assembly LP RF -- 20002268 n/a 35. Thermopile (RF) -- 20002400 n/a 36. Pilot Tubing w/Fittings PSE...

Page 49 - Optional Accessories Available; FK12 Fan Assembly; Method A; Fan Kits; Side View; FK12 Fan Kit placement.; WIRING DIAGRAM

10009383 49 XDV Direct Vent Gas Fireplace Optional Accessories Available FK12 Fan Assembly 1. Open louvre assembly bottom.2. Install FK12 fan in back of unit between hearth sup- ports. (Fig. 90) 3. Secure fan on velcro strips.4. Power to the fan can be supplied by plugging the supply lead into a con...

Page 50 - Remote Controls; Model; ON/OFF and Temperature; IMTFK; Wall mounted thermostat control; Ceramic Refractory Panels; Installation Instructions; Rear ceramic panel placement.

XDV Direct Vent Gas Fireplace 50 10009383 Remote Controls Optional remote control units are available to control dif-ferent functions of the appliance. (For use on R Models) Model Functions Controlled RC1 ON/OFF RC2 ON/OFF and Temperature IMTFK Wall mounted thermostat control Ceramic Refractory Pane...

Page 51 - Optional Trim Kits; Regular Trim Kit; Appliance Model; Screen Door Kit

10009383 51 XDV Direct Vent Gas Fireplace Optional Trim Kits Louvre Accent Trim Appliance Model Main Louvre Kit Additional Louvre Polished Brass 33XDV 33DVLMP 33DVLAP 36XDV 36DVLMP 36DVLAP 39XDV 39DVLMP 39DVLAP Antique Brass 33XDV 33DVLMA 33DVLAA 36XDV 36DVLMA 36DVLAA 39XDV 39DVLMA 39DVLAA Rustic Br...

Page 55 - BASIC WARRANTY; COMPONENT WARRANTY; IF WARRANTY SERVICE IS NEEDED...; ) Contact your supplier. Make sure you have your warranty,; LIMITED LIFETIME WARRANTY; PRODUCT COVERED BY THIS WARRANTY

10009383 55 XDV Direct Vent Gas Fireplace BASIC WARRANTY CFM Corporation (hereinafter referred to collectively as the Company) warrants that your new Vermont Castings or Majestic Gas Fireplace/ Stove is free from manufacturing and material defects for a period of one year from the date of purchase, ...

Page 56 - Efficiency Ratings; CFM Corporation

Efﬁciency Ratings Model EnerGuide Ratings Steady State (%) D.O.E. Fireplace Efﬁciency (%) Fan-OFF Fan-ON (AFUE%) 33XDVRN 60.1 80 81 64 33XDVRP 60.1 81 82 64 33XDVEN 66.2 80 81 64 33XDVEP 66.2 81 82 64 36XDVRN 61.8 83 84 64 36XDVRP 61.8 84 85 64 36XDVRFN 61.8 83 84 64 36XDVRFP 61.8 84 85 64 36XDVEN 6...