Page 2 - SAFETY PRECAUTIONS; OR
2 USSC SAFETY PRECAUTIONS PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW HEATING APPLIANCE. FAIL-URE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. THIS HEATING APPLIANCE SHOULD BE INSTALLED ONLY BY AN EXPERIENCED COAL HEATER INSTALLER. IFTHIS...
Page 3 - Shaker Handle Assembly:; Attach to the unit with the bolts removed in step 1.; Flue Collar Assembly:
USSC 3 Before Assembly, inspect the heater thoroghly formissing parts or shipping damage. If any damage ormissing parts are detected, report it to your heater dealer. DO NOT INSTALL OR USE A DAMAGED ORINCOMPLETE HEATER Shaker Handle Assembly: 1. First, remove the two(2) bolts from the left side of t...
Page 4 - MASONRY CHIMNEY REQUIREMENTS
4 USSC FIGURE 1 -MASONRY CHIMNEYREQUIREMENTS FLUE MINIMUM 1/2" AIR SPACE FOUNDATION CHIMNEY WALL 4"NOMINAL 5/8" FIRECLAY ORSTAINLESS STEALFLUE LINER If the heater is to be connected to a masonry chimney, the heater should not be installed until it is determined that thechimney is safe fo...
Page 5 - Ceiling
USSC 5 FIGURE 4-CHIMNEY HEIGHT REQUIREMENTS A Chimney must be the required height above the roofor other obstruction for safety and for proper draft op-eration. The requirement is that the chimney must be atleast 3 feet higher than the highest point where it passesthrough the roof and at least 2 fee...
Page 6 - COMBUSTIBLE WALL
6 USSC Figure 5 shows how to connect the chimney connector of a heater to a masonry chimney through a combustible wall. There are five allowable ways that a chimney connector can be connected to a masonry chimney by passing through acombustible wall. NFPA Standard 211 allows the following wall pass-...
Page 8 - DOES NOT PASS THROUGH A COMBUSTIBLE WALL
8 USSC PART E - (Figure 5)In addition to the methods shown by A, B, C, and D of Figure 5, a listed factory-built wall pass-through system maybe purchased and installed according to the instructions packaged with it to provide a safe method of passingchimney connector through a combustible wall for a...
Page 9 - METAL PREFABRICATED CHIMNEY REQUIREMENTS; A straight up chimney is best because it will draw better.; METAL PREFABRICATED CHIMNEY INSTALLATION
USSC 9 METAL PREFABRICATED CHIMNEY REQUIREMENTS Any metal prefabricated chimney that this heater is connected to must be a Listed High Temperature Type 103-HT Factory-Built Residential Type and Building Heating Appliance Chimney. Its interior size should be no smaller than 6 inches indiameter or no ...
Page 12 - HEATER INSTALLATION; MINIMUM CLEARANCES TO COMBUSTIBLE WALL AND CEILINGS
12 USSC HEATER INSTALLATION CAUTION: FOR YOUR SAFETY, THE INSTALLATION OF THIS HEATER MUST COMPLY WITH LOCAL CODES ANDREGULATIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT INSPECTION TO ASSURE PROPERCOMPLIANCE WITH LOCAL CODES AND REGULATIONS. MINIMUM CLEARANCES TO COMBUSTIBLE WALL AND CEILING...
Page 13 - CAUTION: READ ALL INSTRUCTIONS BEFORE INSTALLING THE HEATER.; TO INSTALL THE HEATER:; Place the heater on the floor protector as shown in Figure 9.; WHEN CHIMNEY CONNECTOR EXITS
USSC 13 FIGURE 9 -PLAN VIEWS SHOWING FLOOR PROTECTOR'S MINIMUM SIZE (DIMENSIONS IN INCHES) Masonry, or other non-combustible products, attached directly to a combustible surface without an air space offer very littleprotection and cannot be considered a clearance reducer unless specified materials h...
Page 15 - OPERATING INSTRUCTIONS
USSC 15 OPERATING INSTRUCTIONS Burning Coal in your 4027/ASA7 Your Wondercoal is capable of burning both bituminous and Anthracite coal. Anthracite is the best coal fuel because its long even burn time, highheat output, and cleanliness make it a good choice for the home. However, keep in mind it is ...
Page 16 - Ashes; Do not shake or stir with a low fire.; Loading
16 USSC CAUTION! ASHES SHOULD NEVER BE ALLOWED TO ACCUMULATE ABOVE THE TOP OF THE ASH PAN. ASHESIN CONTACT WITH THE BOTTOM OF THE GRATES ACT AS AN INSULATOR, INTENSIFYING THE HEAT ON THEGRATES AND COULD CAUSE THEIR WARPAGE. WITH AN EXCESSIVE ASH BUILDUP, PRIMARY COMBUSTION AIRIS RESTRICTED, THUS THE...
Page 17 - Serious damage to the stove can occur from overheating.; Safety; LARGER) BITUMINOUS OR ANTHRICITE COAL
USSC 17 OPERATING INSTRUCTIONS continued... Before opening the loading door, open the pipe damper and the ash door first. Whenever a loading door is opened, it always should be cracked slightly to allow oxygen to enter and burn any combus-tion gases that are present before fully opening. Failure to ...
Page 18 - Repair Parts
18 USSC 1 2 3 4 5 6 7 8 9 10 12 11 13 16 19 14 15 18 20 17 15 16 26 25 24 20 21 22 23 4027 & ASA7 Repair Parts
Page 19 - PARTS LIST; Complete Shaker Grate Assembly; Feed Door Glass Replacement
USSC 19 MODEL 4027 & ASA7 - PARTS LIST KEY PART NO. DESCRITION QTY. 1 40422 Cast Iron Legs 4 • 83507 3/8-16 x 1-1/4 Bolt 4 2 25096 Flue Collar 1 • 83431 Weld Tab 3 • 83045A Washer 3/8 i.d._7/8 o.d. 3 • 83432 5/16-18 x 1-1/2 Hex Bolt 3 3 25080B Door Latch 2 • 83508 5/16- 18 x 3/4 Bolt 2 • 83338 5...
Page 20 - THE PART DESCRIPTION; HOW TO ORDER REPAIR PARTS; UNITED STATES STOVE COMPANY; U S
20 USSC THIS MANUAL WILL HELP YOU OBTAIN EFFICIENT, DEPEND-ABLE SERVICE FROM YOUR HOTBLAST FURNACE, AND EN-ABLE YOU TO ORDER REPAIR PARTS CORRECTLY. KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE REFER-ENCE. WHEN WRITING, ALWAYS GIVE THE FULL MODEL NUMBERWHICH IS ON THE NAMEPLATE ATTACHED TO THE HEATER...