US Stove Company 1600M - Manuals

Page 2 - INTRODUCTION; IMPORTANT; LOCATING YOUR FURNACE; REDUCED CLEARANCES; CHIMNEY REQUIREMENTS

2 INTRODUCTION Thank you for your purchase of a U.S. Stove Wood and Coalburning furnace. Your decision to buy our Clayton Furnace wasundoubtedly reached after much careful thought and considera-tion. We are very proud you chose the U.S. Stove furnace and trustyou will receive the comfort and economy...

Page 3 - SMOKE PIPE INSTALLATION; IMPORTANT INFORMATION FOR

3 NOTE: Type of chimney: Class A All-Fuel UL 103HT 1. The furnace should be the only heating appliance using a chimney flue. One furnace per flue. 2. A masonry chimney should have a tile or stainless steel liner. 3. The masonry chimney should not have any missing mortar or loose bricks. 4. There sho...

Page 4 - DAMPERS ON STOVE PIPES; HEATED AIR DISCHARGE; INSTALLATION EXAMPLES

4 maintains clearances, keeps condensation and creosote withinthe pipe, and is capable of withstanding a two to three thousanddegree chimney fire. 1. The connector pipe should slant down toward the furnace a minimum of 1/4" to the foot. At no time shouldthe pipe turn downward toward the chimney ...

Page 5 - COMBUSTION AIR; RETURN AIR IS VERY IMPORTANT; HOT AIR DUCT

5 COMBUSTION AIR All fires need air (specifically oxygen) to burn. Furnaces, fire-places, and wood-burning furnaces need enough oxygen forcomplete combustion of their fuels. The incomplete combustionthat takes place when a furnace is "air starved" causes carbonmonoxide (CO) to be formed in q...

Page 6 - ASSEMBLY INSTRUCTIONS

6 Your furnace is shipped from the factory in four (2) packages. 1)the furnace, 2) the blower. The draft kit and parts box containingall parts necessary, and the fan thermodisc kit is boxed andpacked in the firebox or ash pan. Before assembling the furnace,check to make sure there is no shipping dam...

Page 7 - THE MODEL 1600M PLENUM OPENING

7 SMOKE CHAMBER (If re-assembly is necessary): 1. Place #1 firebrick in the back of smoke chamber. 2. Slide baffle plate into smoke chamber, flat side down. 3. Place remaining firebrick in smoke chamber as numbered below. (In placing the firebrick in the smoke chamber, lift theleft side of firebrick...

Page 8 - DISTRIBUTION BLOWER INSTALLATION; SHAKER GRATE HANDLE INSTALLATION

8 DISTRIBUTION BLOWER INSTALLATION Distribution blower slides onto rear of furnace. Engage blower flange with channels and press down. SHAKER GRATE HANDLE INSTALLATION 1. Attach angle with two 1/4" x 3/4" hex bolts and two 1/4" lock nuts. 2. Attach handle with 1/4" x 1" hex bolt ...

Page 9 - ELECTRICAL INSTALLATION

9 ALL WIRING MUSTBE DONE BY AQUALIFIEDELECTRICIAN Predrilled holes are provided on the back of the furnace for mounting the electrical box. ELECTRICAL INSTALLATION

Page 11 - TESTING AND OPERATING PROCEDURES

11 5. Close the spin draft cap on ash door. 6. The motorized natural draft cycles on demand from the U.S. Stove wall thermostat. Setting the thermostat fourdegrees higher that your existing thermostat is recom-mended. During operation, the motorized natural draft remainsopen until the thermostat tem...

Page 12 - OPERATING NOTES; THIS IS A WOOD AND COAL; Canadian Requirments for Supplementary

12 OPERATING NOTES Do not over draft the furnace! It is designed to operate at .06inches of water column and must be set with a draft gauge tomaintain a steady draft. (Barometric Damper recommended.) Do not allow ashes to build up higher than 2" above grates. Be extremely careful when removing f...

Page 13 - TROUBLE SHOOTING AND PROBLEM SOLVING

13 TROUBLE SHOOTING AND PROBLEM SOLVING 1. Problem: Smoke puffs from furnace Solution: A. Check chimney draft. Check for blocked chimney or flue pipe. Use mirror to check chimney clearance. B. Check ash pit — if it is too full, empty. C. Make sure furnace room is not too airtight. D. Make sure all o...

Page 14 - PARTS LIST

14 ITEM DECRIPTION PART # 1 5 Baffle Rod 86603 1 6 Top Insulation C98871 1 7 Front Filler 23817 1 8 Draft Cover 23818 1 9 Top Flue Ring 22761 2 0 Draft Cap (2) 23859 2 1 3/8" x 2-1/2" Bolt (2) 83835 2 2 Back Liner 40313 2 3 Front Liner 40344 NOTE: 1600 = 16 - FULL BRICK 3- HALF BRICK PARTS L...

Page 17 - FORCED AIR DRAFT PARTS LIST; PRE-ASSEMBLED AT FACTORY

17 ITEM DESCRIPTION PART# 1 Draft Blower 80422 2 Power Supply Cord C40899 3 FAD Bracket 69192 4 10-24 Kep Nut (3ea.) 83244 5 1/4-20 x 1" Bolt (2ea) 83379 6 1/4-20 Lock Nut 83261 FORCED AIR DRAFT PARTS LIST (Kit #: 69189) PRE-ASSEMBLED AT FACTORY (OPTIONAL KIT)

Page 18 - INSTALLATION OF OPTIONAL EQUIPMENT; INSTALLING DOMESTIC HOT WATER COIL

18 INSTALLATION OF OPTIONAL EQUIPMENT INSTALLING DOMESTIC HOT WATER COIL 1. Remove access panel at rear of enclosure. 2. With a utility knife cut out the section of fiberglass insulation directly behind the access panel. 3. Remove cover plate from rear of firebox. 4. Place one nut on each end of the...

Page 19 - INSTALLING OPTIONAL BACK DRAFT DAMPER

19 INSTALLING OPTIONAL BACK DRAFT DAMPER The back draft damper may be installed in either a vertical or horizontal section of the hot air duct. It should be positioned as close tothe plenum opening of the furnace as practical. Press female end of the back draft damper over Clayton Furnace collar or ...

Page 20 - HOW TO ORDER REPAIR PARTS; KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.; UNITED STATES STOVE COMPANY; 27 Industrial Park Road

20 HOW TO ORDER REPAIR PARTS THIS MANUAL WILL HELP YOU OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM THEHEATER, AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. WHEN WRITING, ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATEATTACHED TO THE BACK OF THE ...