Page 2 - USSC; UNIT DIMENSIONS
2 USSC UNIT DIMENSIONS Blower Speed Selector Switch 10” HOT AIR OUTLET Limit Switch Access 55-5/8” 5-3/16” 17-5/16” 43-7/16” 29-3/16” 14-1/4” 6” 31-5/8” 29-1/2” 2-9/16” 45-3/4” 65-1/2” 24-1/4” 6” FLUE GAS OUTLET HOT W ATER COIL ACCESS (OPTIONAL) 12” COLD AIR RETURN D-RINGS FOR GUY WIRE ATT ACHMENT
Page 3 - WARRANTY INFORMATION CARD; Please attach a copy of your purchase receipt.
" CUT HERE " CUT HERE WARRANTY INFORMATION CARD Name__________________________________________ Telephone #: (_____)_____________ City____________________________________________ State_______ Zip_________________ Email Address __________________________________________________________________...
Page 4 - United States Stove Company
" CUT HERE " CUT HERE Ê É Fold Here Fold Here United States Stove Company P.O. Box 151 South Pittsburg, TN 37380 Fold Here PLACE STAMP HERE
Page 5 - INTRODUCTION
5 USSC INTRODUCTION Thank You for your purchase of a U.S. Stove Wood/Coal Burning External Furnace. Your decision to buy our Clay- ton Furnace was undoubtedly reached after much care- ful thought and consideration. We are very proud you chose this furnace and trust you will receive the comfort and e...
Page 6 - The above clearances to combustibles must be; CLEARANCES
6 USSC Clearances to combustible materials will vary with the type of flue connection used. Be sure to maintain the specified clearances for your type of installation. TYPE OF FLUE REQUIRED CONNECTION CLEARANCE Class A 103HT All-Fuel or Equivalent .....2” Double Wall, Stainless Steel or ...............
Page 7 - CONNECTING HOT AIR DUCT; TYPES OF INSTALLATION; NO DUCT WORK INSTALLATION
7 USSC CONNECTING HOT AIR DUCT TO FURNACE We strongly recommend that the hot air duct work be installed by a home heating specialist. If doing the instal- lation yourself, before you decide which installation will best suit your needs, consult a qualified heating technician and follow his recommenda...
Page 8 - CENTRAL DUCT CONNECTION
8 USSC INSTALLATION #1 With this installation, a back draft damper (optional) is in-serted into the heat run before the plenum of the existing furnace to prevent air from the existing furnace to blow back into the furnace when it is not in use. When a back damper is employed, it should be located as...
Page 11 - MOTORIZED NATURAL DRAFT REPLACEMENT
11 USSC This furnace comes from the factory with the firebrick in- stalled. However, if brick replacement is necessary, follow these instructions. Before furnace operation, remove the brick retaining strip. This piece is used during shipping to reduce brick damage.There are 6 full brick and 1 half b...
Page 12 - TESTING AND OPERATING PROCEDURES; STARTING A WOOD FIRE
12 USSC After installation of the furnace is complete, it is ready for operation. The Honeywell Limit Control, in conjunction with a wall thermostat, operates the distribution blowers and the motorized draft on the front of the furnace. The limit control is located on the rear of the furnace in the ...
Page 14 - TROUBLE SHOOTING AND PROBLEM SOLVING
14 USSC 1. Problem: Smoke puffs from furnace Solution: A. Check chimney draft. Check for blocked chimney or flue pipe. Use mirror to check chimney clearance. B. Check ash pit — if it is too full, empty. C. Make sure all of chimney mortar connections are airtight. D. Check ash drawer. Make sure it’s ...
Page 15 - WIRING DIAGRAM
Page 16 - PARTS DIAGRAM
Page 17 - PARTS DIAGRAM AND LIST
17 USSC PARTS DIAGRAM AND LIST Key Description Part # Qty 1 Grate Retainer 40312 2 2 Shaker Bar 891341 1 3 Shaker Grate Section 40314 5 4 Front Liner 40344 1 5 Back Liner 40313 1 6 Full Firebrick (4-1/2 wide x 9 tall x 1-1/4 thick) 89066 16 7 Half Firebrick (2-1/4 wide x 9 tall x 1-1/4 thick) 891414...
Page 18 - PARTS DIAGRAMS AND LISTS - MOTORIZED DRAFT KIT
18 USSC Key Description Part # Qty 1 Weldment, Draft Tube 68872 1 2 Spin Draft 40379 1 3 3/8-16 x 2-1/2 Carriage Bolt 83503 1 4 Lock Nut, 3/8-16 83274 1 5 Actuator, Motorized Draft 80592 1 6 Tube, Flipper 23899 1 7 Flipper 23898 1 8 #8 x 1/2 Tek Screw, Hex Head 83455 2 9 Strain Relief 80154 1 10 Pow...
Page 19 - PARTS DIAGRAMS AND LISTS - FAN CENTER CONTROL
19 USSC PARTS DIAGRAMS AND LISTS - FAN CENTER CONTROL Key Description Part # Qty 1 Electrical Box Cover 25742 1 2 Electrical Box Body 25743 1 3 Switch, 3-Position 80361 1 4 Harness, 6 Circuit Receptacle 80583 1 5 Harness, 3 Circuit Receptacle 80584 1 6 Harness, 2 Circuit Receptacle 80585 1 7 Transfo...
Page 20 - NOTES
Page 21 - DOMESTIC HOT WATER COIL KIT - OPTIONAL
21 USSC DOMESTIC HOT WATER COIL KIT - OPTIONAL DOMESTIC HOT WATER COIL REAR WALL OF FIREBOX TURN INSIDE NUTS UP TO END OF THREADS 1. NUT 2. WASHER 3. GASKET 2 3 4 5 6 ACCESS PANEL 1 This Furnace will accept the installation of a Domestic Hot Water Coil Kit. The U.S. Stove kit is a 1124 Water Coil an...
Page 24 - HOW TO ORDER REPAIR PARTS; nace, and enable you to order repair parts correctly.; 27 Industrial Park Road
24 USSC HOW TO ORDER REPAIR PARTS This manual will help you obtain efficient, dependable service from the fur- nace, and enable you to order repair parts correctly. Keep this manual in a safe place for future reference. When placing an order or for warranty claims, please provide the following infor...