US Stove Company 1537G - Manuals

US Stove Company 1537G – Manual in PDF format online.

Manuals:

Manual

Manual US Stove Company 1537G

Summary

Page 2 - TOOLS; TOOLS AND MATERIALS NEEDED

2 NOTE: YOUR UNIT MUST BE INSTALLED BY A QUALIFIED FURNACE INSTALLER. You've purchased one of America's Finest Wood and CoalBurning Furnaces. By heating with wood and coal you'rehelping CONSERVE AMERICA'S ENERGY! Wood is ourRenewable Energy Resource. Please do your part topreserve our wood supply. P...

Page 3 - Your Furnace has the following labels. Read and Obey all labels.; DO NOT operate with fuel loading or ash removal doors open.; CAUTION LABELS

3 CAUTION! CLEANOUT OF THE HEAT EXCHANGER, FLUE PIPE, CHIMNEY, AND DRAFTINDUCER (IF USED), IS ESPECIALLY IMPORTANT AT THE END OF THEHEATING SEASON TO MINIMIZE CORROSION DURING THE SUMMER MONTHS,CAUSED BY ACCUMULATED ASH. Your Furnace has the following labels. Read and Obey all labels. DANGER: RISK O...

Page 4 - RULES FOR SAFE INSTALLATION AND OPERATION

4 1. Check your local codes. The installation must comply with their rulings.2. Do not install this furnace in a mobile home or trailer.3. Always connect this furnace to a chimney and vent to the outside. Never vent to anotherroom or inside a building.4. Do not connect this furnace to an aluminum Ty...

Page 5 - HOW THE FURNACE FUNCTIONS

5 Your CLAYTON Furnace is designedto be a supplemental or central heating sourcefor your home. This Solid Fuel Furnace maybe installed in conjunction with a properlyoperating central furnace that is listed or cer-tified in accordance with nationally recog-nized safety standards and equipped with the...

Page 6 - DIMENSIONS OF FURNACE

6 32-1/8" 1-3/4" 9" 33-7/8" 49-1/8" 24-1/16" 40-11/16" Figure 1B 1400/1500 DIMENSIONS OF FURNACE FIGURE 1 1537G

Page 7 - LOCATING THE FURNACE; The furnace should be located in the; Figure 2

7 LOCATING THE FURNACE 1. The furnace should be located in the same room as the central systemand as close as possible, but notcloser than 9". There should be nowall between the furnace and thewarm air outlet duct that is connecteddirectly to the warm air outlet plenumof the central furnace. (Se...

Page 8 - CHIMNEY CONNECTION; MASONRY CHIMNEY; LISTED FACTORY BUILT CHIMNEY

8 10' 2' MIN. 3' MIN. 6" CHIMNEY CONNECTOR 6" ELBOW 6" SOLID DAMPER 6" BAROMETRICDRAFT REGULATOR(OPTIONAL) REFER TO CHIMNEYMANUFACTURER'SINSTRUCTIONS ANDPARTS. 6" SOLID DAMPER 6" BAROMETRICDRAFT REGULATOR(OPTIONAL) THIMBLE 6" ELBOW 6" CHIMNEYCONNECTOR 6" ELBOW NON...

Page 10 - ASSEMBLY OF FURNACE

10 ASSEMBLY OF FURNACE Your furnace requires the following itemsto be assembled or installed by the serviceperson: Feed Door Pull HandleFeed Door Locking HandleBlower(s) and Blower ControlsElectrical Connections Remove all parts from inside the furnaceand inspect for damage, including thefirebrick a...

Page 12 - INSTALLATION

12 INSTALLATION Please see all methods of Installation inAppendix at the rear of this booklet. Pipe to combustible: Sides: 21" Back: 18"T h e i n s t a l l a t i o n m u s t b e m a d e o n l y o n anoncombustible floor. d) Install the smoke pipe connector to thechimney with 26-gauge pipe an...

Page 13 - OWER

13 2" MIN. AIR SPACEREQUIRED BY CODE 18" MIN. CENTRALFURNACE Figure 12 P OWER F AILURE I NSTRUCTIONS : Operation after loss of power--1. Remove filter if provided2. Do not expect to keep home at normal temperatures.3. Do not load fuel above bottom of feed door. TO GAS/OIL/ELECTRIC TRANSFORME...

Page 14 - OPERATING INSTRUCTIONS

14 CAUTION GASES THAT ARE DRIVEN FROM FRESHCOAL MUST BE BURNED OR THEY WILLACCUMULATE AND EXPLODE. NEVERSMOTHER A FIRE WHEN ADDING FRESHCOAL. CAUTION DO NOT OPERATE WITH THE FEED AND/ORASH DOOR OPEN. THIS FURNACE IS DE-SIGNED FOR THERMOSTATIC OPERATION.OPERATION WITH ANY OF THESE DOORSOPEN WILL OVER...

Page 15 - SERVICE HINTS; CHIMNEY MAINTENANCE; CAUTION

15 SERVICE HINTS Do not expect a furnace to draw. It is thechimney that creates the draft. Smoke spillageinto the house or excessive build-up of water orcreosote in the chimney are warnings that thechimney is not functioning properly. Correct theproblem before using furnace. Possible causesare: 1. T...

Page 17 - PARTS LIST

17 KEY P A R T # DESCRIPTION QTY. 1 68215 FIREBOX WELDMENT 1 2 40246 FLUE COLLAR 1 3 88032 FLUE COLLAR GASKET 1 4 23458 CABINET BOTTOM 1 5 40258 BACK LINER 1 6 40256 SHAKER FRAME 2 7 40257 SHAKER GRATE 2 8 89066 FIREBRICK 12 9 40269 FRONT LINER 1 10 68218 ASH DOOR ASSEMBLY (INCLUDES DOOR & GASKE...

Page 18 - Central Installation

18 COLD AIR DUCT 6" PIPE DAMPER OPTIONAL11 RPT 90 ELBOW FURNACE PIPECONNECTOR Central Installation Fig. 16-1 (U.S. ONLY) Add-On Installation COLD AIR DUCT 6" PIPE DAMPER 90 ELBOW FURNACE PIPECONNECTOR EXISTING GAS/OIL/ELECTRIC FURNACE 8" PIPE Fig. 16 (U.S. ONLY) FIGURE 15-1 FIGURE 15-1

Page 19 - APPENDIX; INSTALLATION A

19 (U.S. ONLY) COLD AIRRETURN TO EXISTINGDUCT WORK WARM AIR EXISTINGFURNACE SOLID FUELFURNACE FILTER BOX APPENDIX INSTALLATION A

Page 21 - INSTALLATION D; INSTALLATION E

21 2" MINIMUMCLEARANCE DUCTWORK 11 PCS(OPTIONAL PLENUM FAN CONTROL LOCATION) FURNACE PLENUM EXISTING FURNACE ANTI-BACKDRAFTFLAPPER SOLID FUELFURNACE COLD AIRRETURN INSTALLATION D 2" MINIMUMCLEARANCE DUCTWORK FURNACE PLENUM EXISTING FURNACE SOLID FUELFURNACE COLD AIRRETURN INSTALLATION E BAFF...

Page 22 - INSTALLATION F

22 2" MINIMUMCLEARANCE DUCTWORK FURNACE PLENUM EXISTING FURNACE SOLID FUELFURNACE COLD AIRRETURN INSTALLATION F 2" MINIMUMCLEARANCE DUCTWORK SOLID FUELFURNACE INSTALLATION G COLD AIRRETURN TOFILTER BOX CENTRAL FURNACE INSTALLATION

Page 23 - INSTALLATION H

23 2" MINIMUMCLEARANCE EXISTING OIL, ELECTRIC ORGAS FURNACE SOLID FUELFURNACE INSTALLATION H EXISTING OIL, ELECTRIC ORGAS FURNACE SOLID FUELFURNACE (TOP VIEW) (FRONT VIEW)

Page 24 - TROUBLE SHOOTING TIPS FOR WARM AIR FURNACE

24 1. Smoking when feed door a) Insufficient Draft. a) Set Thermostat higher. is open. b) Clogged chimney or chimney b) Clean Chimney. connector. c) Add raincap to chimney. c) Down draft in chimney. 2. Furnace does not heat. a) Wood not seasoned and dry. a) Allow wood to season in a dry area for six...