US Stove Company 1500 - Manuals

Page 2 - TOOLS AND MATERIALS NEEDED

2 NOTE: YOUR UNIT MUST BE INSTALLED BY A QUALIFIED FURNACE INSTALLER. You've purchased one of America's Finest Wood and CoalBurning Furnaces. By heating with wood and coal you'rehelping CONSERVE AMERICA'S ENERGY! Wood is ourRenewable Energy Resource. Please do your part topreserve our wood supply. P...

Page 3 - CAUTION!; Caution Labels; Your Furnace has the following labels. Read and Obey all labels.; operate with fuel loading or ash removal doors open.; DO NOT; volatile substances in the furnace room.

3 CAUTION! CLEANOUT OF THE HEAT EXCHANGER, FLUE PIPE, CHIMNEY,AND DRAFT INDUCER (IF USED), IS ESPECIALLY IMPORTANT ATTHE END OF THE HEATING SEASON TO MINIMIZE CORROSIONDURING THE SUMMER MONTHS, CAUSED BY ACCUMULATED ASH. Caution Labels Caution Labels Caution Labels Caution Labels Caution Labels Your...

Page 4 - Rules for safe installation and operation

4 1. Check your local codes. The installation must comply with their rulings.2. Do not install this furnace in a mobile home or trailer.3. Always connect this furnace to a chimney and vent to the outside. Never vent to anotherroom or inside a building.4. Do not connect this furnace to an aluminum Ty...

Page 5 - HOW THE FURNACE FUNCTIONS

5 Y our HOTBLAST Furnace is designed to be a supplemental or central heating sourcefor your home. This Solid Fuel Furnace maybe installed in conjunction with a properlyoperating central furnace that is listed or cer-tified in accordance with nationally recog-nized safety standards and equipped with ...

Page 6 - DIMENSIONS OF FURNACE

6 DIMENSIONS OF FURNACE 32-1/8" 1-3/4" 9" 33-7/8" 49-1/8" 24-1/16" 40-11/16" Figure 1B 1400/1500 Figure 1 Models 1500/ 1537G CAUTION GASES THAT ARE DRIVEN FROM FRESH COAL MUST BE BURNED OR THEY WILL ACCUMULATE AND EXPLODE. NEVER SMOTHER A FIRE WHEN ADDING FRESH COAL. CAUT...

Page 7 - Locating the Furnace; The furnace should be located in the; Figure 2

7 Locating the Furnace 1. The furnace should be located in the same room as the central systemand as close as possible, but notcloser than 9". There should be nowall between the furnace and thewarm air outlet duct that is connecteddirectly to the warm air outlet plenumof the central furnace. (Se...

Page 8 - Chimney Connection; MASONRY CHIMNEY; LISTED FACTORY BUILT CHIMNEY

8 10' 2' MIN. 3' MIN. 6" CHIMNEY CONNECTOR 6" ELBOW 6" SOLID DAMPER 6" BAROMETRICDRAFT REGULATOR(OPTIONAL) REFER TO CHIMNEYMANUFACTURER'SINSTRUCTIONS ANDPARTS. Chimney Connection Fig. 4 MASONRY CHIMNEY Before using an existing masonry chimney, clean the chimney and inspect the flue l...

Page 10 - Assembly of Furnace

10 Assembly of Furnace Your furnace requires the following itemsto be assembled or installed by the serviceperson: Feed Door Pull HandleFeed Door Locking HandleBlowers and Blower ControlsElectrical Connections Remove all parts from inside the furnaceand inspect for damage, including thefirebrick as ...

Page 13 - Operating Instructions

13 2" MIN. AIR SPACEREQUIRED BY CODE 18" MIN. CENTRALFURNACE PLENUM TO CEILING 6" MIN. Figure 12 Operating Instructions FUEL, Models 1500 & 1537G Egg size (1-3/16" or larger) bituminous coal for residential furnaces, or any of the specially packed fireplacecoals can be used. Coal...

Page 14 - Service Hints; Chimney Maintenance

14 Service Hints Do not expect a furnace to draw. It is thechimney that creates the draft. Smoke spillageinto the house or excessive build-up of water orcreosote in the chimney are warnings that thechimney is not functioning properly. Correct theproblem before using furnace. Possible causesare: 1. T...

Page 15 - Repair parts

15 26 27 28 29 30 31 32 33 34 35 36 37 Model 1500 & 1537G Repair parts

Page 19 - APPENDIX; INSTALLATION A

19 COLD AIRRETURN TO EXISTINGDUCT WORK WARM AIR EXISTINGFURNACE SOLID FUELFURNACE FILTER BOX APPENDIX INSTALLATION A

Page 22 - INSTALLATION F

22 2" MINIMUMCLEARANCE DUCTWORK FURNACE PLENUM EXISTING FURNACE SOLID FUELFURNACE COLD AIRRETURN INSTALLATION F 2" MINIMUMCLEARANCE DUCTWORK SOLID FUELFURNACE INSTALLATION G COLD AIRRETURN TOFILTER BOX CENTRAL FURNACE INSTALLATION

Page 23 - INSTALLATION H

23 2" MINIMUMCLEARANCE EXISTING OIL, ELECTRIC ORGAS FURNACE SOLID FUELFURNACE INSTALLATION H EXISTING OIL, ELECTRIC ORGAS FURNACE SOLID FUELFURNACE (TOP VIEW) (FRONT VIEW)

Page 24 - Trouble Shooting Tips for Warm Air Furnace

24 1. Smoking when feed door a) Insufficient Draft. a) Set Thermostat higher. is open. b) Clogged chimney or chimney b) Clean Chimney. connector. c) Down draft in chimney. c) Add raincap to chimney. 2. Furnace does not heat. a) Wood not seasoned and dry. a) Allow wood to season in a dry area for six...