Page 2 - Section 1 - General Information; INTRODUCTION; POTENTIAL PROBLEMS WITH; IMPORTANT
1-1 Section 1 - General Information INTRODUCTION Three generations of pride and quality manufacturing and design improvements are built into all U-Line products. The result: U-Line leads the market with innovative technology and superior craftsmanship. This manual contains specific instructions for ...
Page 3 - TABLE OF CONTENTS; SECTION 1 - GENERAL INFORMATION
1-2 Section 1 - General Information TABLE OF CONTENTS SECTION 1 - GENERAL INFORMATION Introduction .................................................................................................................................................................. 1-1Potential Problems With HFC-134A .....
Page 4 - SAFETY PRECAUTIONS; Safety Alert Definitions
1-3 Section 1 - General Information SAFETY PRECAUTIONS IMPORTANT IMPORTANT PLEASE READ all instructions completely before attempting to service the unit.• Proper installation procedures must be followed if this unit is being initially installed, or is moved to a new location after being in service. ...
Page 5 - U-LINE CORPORATION LIMITED WARRANTY
1-4 Section 1 - General Information U-LINE CORPORATION LIMITED WARRANTY U-Line Corporation warrants each U-Line product to be free from defects in materials and workmanship for a period of one year from the date of purchase; and warrants the sealed system (consisting of the compressor, the condenser...
Page 6 - PRODUCT LIABILITY POLICY; If the unit in question is a U-Line CLR or CLRCO; Leaders In Quality Undercounter Refrigeration
1-5 Section 1 - General Information PRODUCT LIABILITY POLICY Field service technicians are authorized to make an initial assessment. If in the servicer’s judgment the damage is the result of a product defect, the product would be removed and returned to U-Line in an unaltered condition. The dealer w...
Page 7 - SERIAL NUMBER FORMAT
1-6 Section 1 - General Information SERIAL NUMBER FORMAT The serial number is divided into four segments. A typical serial number is 089469-01-0002. The first two digits of the first segment, 08, represents the year the unit was made. The next four digits of the first segment, 9469, represent the sh...
Page 8 - PARTS LISTING; How to Order Replacement Parts
1-7 Section 1 - General Information PARTS LISTING How to Order Replacement Parts 1. Refer to Service Parts and locate the illustration(s) for the model you are servicing. 2. Locate the desired part to be serviced and note the item number assigned to it. 3. Locate the item number within the parts lis...
Page 10 - Section 2 - Troubleshooting; CUSTOMER CALL GUIDE
2-1 Section 2 - Troubleshooting CUSTOMER CALL GUIDE U-Line’s warranty does not cover customer education calls. It has been reported that as high as 50% of all service calls performed are customer education calls. The following guide has been developed to help answer frequently asked questions. It ca...
Page 11 - REFRIGERATION SYSTEM DIAGNOSIS GUIDE
2-2 Section 2 - Troubleshooting REFRIGERATION SYSTEM DIAGNOSIS GUIDE System Condition Suction Pressure Suction Line Compressor Discharge Condenser Capillary Tube Evaporator Wattage Normal Normal Slightly below room temperature Very hot Very hot Warm Cold Normal Overcharge Higher than normal Very col...
Page 12 - ICE MAKER DIAGNOSIS FLOW CHART; NO
2-3 Section 2 - Troubleshooting ICE MAKER DIAGNOSIS FLOW CHART DOES THE UNIT REFRIGERATE? Sealed System LeakElectrical FailureCompressor FailureFan Motor FailureDefrost System Failure Low VoltageVoltage DropWiring Temperature Control FailureWater AdjustmentBin Switch Failure NO NO EVER YWHERE INTERM...
Page 13 - TROUBLESHOOTING; DANGER
2-4 Section 2 - Troubleshooting TROUBLESHOOTING DANGER Never attempt to repair or perform maintenance on the unit until the main electrical power has been disconnected from the unit Additional specific troubleshooting information can be found in Theory of Operation - Section 3, under the applicable ...
Page 16 - Section 3 - Service and Repair; REFRIGERATION SYSTEMS; Normal Vapor/Compression Cycle
3-1 Section 3 - Service and Repair REFRIGERATION SYSTEMS Normal Vapor/Compression Cycle Refrigeration • Refrigerant is pumped from the compressor to the condenser as a high pressure, high temperature vapor. • As the refrigerant cools in the high pressure condenser, the vapor condenses to liquid. Dur...
Page 17 - Frost Free Refrigeration; COOLING MODE
3-2 Section 3 - Service and Repair Frost Free Refrigeration COOLING MODE • Bypass solenoid closed.• Evaporator fan operating.• Refrigerant flows through capillary tubes.• Normal vapor/compression cycle refrigeration (see page 3- 1). DEFROST MODE • Bypass solenoid valve open.• Refrigerant flows throu...
Page 19 - EMI ER; OVERLOAD PROTECTOR
3-4 Section 3 - Service and Repair COMPRESSOR/ELECTRICAL SPECIFICATIONS Compressor Pins To measure start winding resistance, measure across the C-S pins. To measure run winding resistance, measure across the C-R pins. These pins should never measure any resistance to ground. This would indicate a sh...
Page 21 - ICE MAKER OPERATING CYCLES
3-6 Section 3 - Service and Repair ICE MAKER OPERATING CYCLES Freeze Cycle ( Figure 7 ) • Temperature control terminals 2 and 3 are closed. • Power to the compressor.• Power to the condenser fan. Figure 7. Freeze Cycle\ Harvest-1 Cycle ( Figure 8 • Temperature control terminals 2 and 3 are open - 2 ...
Page 22 - Eject Cycle
3-7 Section 3 - Service and Repair Harvest-2 Cycle ( Figure 9 ) • Ice maker ejector blades reach approximately 2:00 position and cam depresses the hold switch. Power goes through the hold switch to the ice maker motor and mold heater. • Ejector blades stall on ice and ice maker motor pulsates until ...
Page 23 - Freeze Cycle
3-8 Section 3 - Service and Repair ICE MAKER OPERATING CYCLES (U-CO29F MODEL) Note: The refrigeration system operates independently of the ice maker. This is a new design for U-Line. All other U-Line ice makers use a double throw control system where the unit is either in a freeze mode or harvest mo...
Page 24 - TEMPERATURE CONTROL; Double Throw Ice Maker Thermostat
3-9 Section 3 - Service and Repair TEMPERATURE CONTROL SPECIFICATIONS Double Throw Ice Maker Thermostat Numbers 4548, AR-19-12, 2636, 2690, 2691, 2717, 2783, 2782, 2781, 2780 These temperature controls are double throw, single pole controls. The sensing tube is inserted into the ice maker mold and s...
Page 25 - LIMIT SWITCH SPECIFICATIONS
3-10 Section 3 - Service and Repair LIMIT SWITCH SPECIFICATIONS • Normally closed Bi-metal switch• Open temperature: 104°F• Close temperature: 83°F The function of this switch is to open in the event of an overheating condition. This bi-metal thermostat is normally closed and does not initiate the i...
Page 26 - REPLACING ICE MAKER ASSEMBLY
3-11 Section 3 - Service and Repair REPLACING ICE MAKER ASSEMBLY (CO29F ONLY) 1. Unplug the unit from the main power source. 2. Disconnect ice maker wire harness at plug (1). 3. Remove control capillary tube from sensing tube on ice maker assembly (2). 4. Remove water inlet tube. 5. Remove front cov...
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Page 28 - 20 VOLT CONVERSION LIST; Description
4-1 Section 4 - Parts 220 VOLT CONVERSION LIST All models listed in this manual are equipped to run on 110/115 volt. This document is a conversion list for the applicable 220 volt parts for the following models: • ULN-SP18• ULN-95• ULN-98• SS-1095• U-CO29A• U-CO1175 110V P/N 220V P/N Description 526...
Page 29 - U-LINE ICE MAKER ASSEMBLY
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4-34 Section 4 - Parts This page intentionally left blank
Page 62 - Section 5 - Wiring Diagrams; COMBO 29FF WIRING DIAGRAM
5-1 Section 5 - Wiring Diagrams COMBO 29FF WIRING DIAGRAM 42180 rev. D EMBRACO WHITE BLUE COMPRESSOR ICEMAKER CONTROL BLACK WHITE POWER CORD ASSEMBLY GREEN GROUND BLACK-HOT (SMOOTH) BLACK-NEUTRAL (RIBBED) WHITE BLACK OVERLOAD BLACK ROCKER SWITCH FREEZER CONTROL BLACK BLACK PURPLE RED YELLOW BROWN WH...
Page 66 - For Every Room There is a U-Line ®; PRODUCT INFORMATION
For Every Room There is a U-Line ® ABOUT U-LINE Building on 45 years, U-Line has captivated those with an appreciation for the finer things with exceptional design, inspired innovations and attention to even the smallest details. U-Line is synonymous with premium built-in undercounter ice making, re...