Trane Vertical Bypass/Non Bypass Panel - Manuals

1 Introduction 1.1.1 Purpose of the Manual This manual is intended to provide detailed information forthe installation and operation of the option panel used inconjunction with a Trane variable frequency drive (VFD ordrive). To enable efficient handling of the equipment,requirements are provided for...

Contactor Drive Mode OFF Bypass Mode Test Mode M1 Closed Open Open Closed M2 Closed Open Open Open M3 Open Open Closed Closed Table 1.1 Contactor Operation Figure 1.1 Basic Non Bypass Circuit 1.3 Bypass Options 1.3.1 Common Run/Stop with Bypass Allows a remote signal to initiate operation in either ...

1.4 Bypass Platform Configurations The two bypass platform configurations are ECB and EMB2.The features available as options with each platform arelisted in Table 1.2 . The ECB, also listed below, has all option features available. See 5 Electromechanical Bypass (EMB2) Operation for additional detai...

1.6.3 Panel Configurations The TR 200 Drive Series comes in two panel enclosure types. One is the non bypass and the other is the bypass. See Table 1.3 for descriptions and available options. Non bypass Bypass Drive plus both of the following: 1. Fuses 2. Disconnect Drive with bypass: 1. Fuses 2. Di...

1.6.4 Panel Voltage and Frame Ratings Table 1.4Table 1.4 defines the voltage and hp ratings of the frames sizes for the panel. See 8 Appendix for overall and mounting dimensions. Panel P2 (B3 - Drive) Bypass Non Bypass TR200 TR200 Volts VAC HP (KW) 208 & 230 7.5 (5.5) - 15 (11) 7.5 (5.5) - 15 (1...

dirt. If the unit does not have power applied to it,supply a protective covering. It is important toensure that the components stay as clean aspossible. It may be necessary to clean the interioronce construction is completed. • Keep drawings and manuals accessible fordetailed installation and operat...

3 Installation 3.1.1 Tools Required In addition to the standard tool kit, the tools in Table 3.1 are recommended for installation of the option panel. TOOLS Spreader bar capable of lifting up to 750 lbs. Max diameter 0.5 in. Forklift, crane, hoist or other lifting device capable of handling up to 75...

230 V AC HP (KW) UL Motor Current Panel (TR200) Non Bypass & Bypass Main Fuse (TR200) Bussman Drive Fuse (TR200) Bussman Transformer Fuse (TR200) Bussman 7.5 (5.5) 22 P2 LPJ-35-SP JJN-50 10 (7.5) 28 LPJ-45-SP JJN-50 15 (11) 42 LPJ-70-SP JJN-60 20 (15) 54 P3 LPJ-90-SP JJN-80 25 (18.5) 68 LPJ-100-...

3.1.3 Internal Main Panel Fuses Use only the specified fuse or an equivalent replacement for the internal main fuses. See the specifications label inside thecover of the unit for acceptable replacement main fuses. A sample of this can be seen in Table 3.6 . Fuse Description Manufacturer Part Number/...

Figure 3.1 Proper Lifting Method 3.3 Cooling • Only mount the drive and panel vertically. • Panels rely on the ambient air for cooling. It isimportant to observe the limitations on ambientair temperature. The maximum ambienttemperature for all bypass panels is 40 ° C and 45 ° C for non bypass panels...

3.4 Electrical Installation WARNING Hazardous Voltage! Disconnect all electric power, including remote disconnectsbefore servicing. Follow proper lockout/tagout proceduresto ensure the power cannot be inadvertently energized.Failure to disconnect power before servicing could result indeath or seriou...

Figure 3.6 P2 Non Bypass Mechanical Layout Diagram. See Table 3.8 for reference designator definitions. Installation 3-8 BAS-SVX49A-EN

3.4.3 Wire Size WARNING ELECTROCUTION AND FIRE HAZARDS WITH IMPROPERLY INSTALLED AND GROUNDED FIELD WIRING! Improperly installed and grounded field wiring poses FIRE & ELECTROCUTION hazards. To avoid these hazards, you MUSTfollow requirements for field wiring installation and grounding as descri...

130BX224.10 2 3 4 1 Figure 3.19 Control Terminals Location 1. EIA-485 terminal 2. Jumper wire 3. Control terminals 4. Grounded restraining clips 3.4.10 Serial Communication Bus Connection The ECB reports serial communication data to host systemsthrough the drive. Connection to the serial communicati...

4 Start Up 1. Input power to the unit must be OFF and lockedout per OSHA requirements. Do not rely on paneldisconnect switches. WARNING HAZARDOUS VOLTAGE! if input and output connections have been connectedimproperly, there is potential for high voltage on theseterminals. If power leads for multiple...

4.1.1 Inspection Prior to Start Up Before applying power to the unit, inspect the entire installation as detailed in Table 4.1 . Inspect For Description Auxiliary equipment Look for auxiliary equipment, switches, disconnects, or input fuses/circuit breakers that may reside on input power side of dri...

CAUTION MOTOR START! Ensure that motor, system, and any attached equipment isready for start. Failure to do so could result in personalinjury or equipment damage. 5. If a bypass is connected, place the Mode SelectorSwitch in drive mode. Apply power by turningthe main disconnect switch to the ON posi...

5 Electromechanical Bypass (EMB2) Operation 5.1.1 Typical Control Connections for Common HVAC Applications Drive Terminal Parameter Number Parameter Name Value Number Value Name Function 27 500 Digital I/O Mode 0 PNP External Interlock 27 501 Term 27 mode 0 Input External Interlock 29 502 Term 29 Mo...

trip when pressed. Use the reset pushbutton toreset the overload after the test. • Reset is used to reset the overload after it trips. Ifthe overload is still hot, wait until the motorreaches normal operating temperature beforeresetting. The overload offers a manual (hand) orauto reset selection. It...

Fault Reporting Function Setup • Fault reporting status is connected to connectorX55, output terminals 5, 6, and 7. 5.1.9 EMB2 Switches Mode selector switch.A panel mounted Drive/OFF/Bypass/Test selector switch isused to electrically select whether the motor is controlledby the drive (M1 and M2 cont...

6 Electronically Controlled Bypass (ECB) Operation 6.1 Electronically Controlled Bypass (ECB) Operation 6.1.1 Overview Information provided in this section is intended to enablethe user to connect control wiring, program functions, andoperate the ECB and its optional features. The ECB contains a loc...

Figure 6.2 ECB Control Card Terminal Connections Electronically Controlled Bypass (ECB) Opera- tion BAS-SVX49A-EN 6-3

6.1.5 ECB Hand/OFF/Auto General InformationThe [Hand on], [Off Reset], and [Auto on] keys on the keypad control both the drive and bypass (see Figure 6.1 ). [Drive Bypass] allows the user to locally select drive or bypass mode of operation. It does not necessarily start or stop the motor. Prior to E...

• Auto bypass mode: When in drive mode, auto bypass is a timed interval that allows a fault condition in the driveto activate running the motor in bypass without operator intervention. Mode of Operation Select • Mode of operation is programmed through parameter group 31-** . See Table 6.4 . Par. No....

OperationOverloads and motors are both rated by class. The class isdefined by the NEC to determine the maximum time totrip. A Class 20 overload, for example, has a typical tripdelay of 20 sec. or less at 600% current and normaloperating temperature. This allows for high motor inrushcurrent for 20 se...

7 Start Up Troubleshooting 7.1.1 Option Panel Alarm and Warnings Code Number Title Definition 220 Overload Trip Motor overload has tripped. Indicates excess motor load. Check motor and driven load. To reset, press [Off Reset]. Then, to restart the system, press [Auto on] or [Hand on]. 221 Bypass Int...

8 Appendix 8.1.1 Dimensions P2 NON- BYPASS P2 BYPASS P3 NON- BYPASS P3 BYPASS P4 NON- BYPASS P4 BYPASS P5 NON- BYPASS P5 BYPASS A 8.86 [225.0] 9.11 [231.4] 9.57 [243.0] 9.57 [243.0] 12.69 [322.3] 12.69 [322.2] 15.13 [384.3] 15.13 [384.2] A1 6.66 [169.1] - - - - - - - B 29.92 [759.9] 41.77 [1061.0] 3...

Rev. 2011-08-12 177R0253 MG14D122 *MG14D122* August 2011 BAS-SVX49A-EN Operators Guide TR200 Vertical Bypass/Non Bypass Panel SAFETY WARNING Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning eq...