Page 2 - Table of Contents
2 © Titan Tool Inc. All rights reserved. ¤ PISTON SEAL LUBRICANT Specially formulated to prevent materi-als from adhering to the piston rod,which becomes abrasive to the upperseals. Piston Lube will break downany material that may accumulate inthe wet cup and keep it from drying. 8 oz individual ......
Page 3 - PowrLiner Maintenance
© Titan Tool Inc. All rights reserved. 3 When transporting a unit with a gasengine, make sure to shut the fuel off . WARNING: Before proceeding, follow the PressureRelief Procedure outlined in the “Warning” section ofthis manual. Additionally, follow all other warnings toreduce the risk of an inject...
Page 4 - Maintenance Schedule; Check Piston Seal Lubricant Level WEEKLY.; Service Record
4 © Titan Tool Inc. All rights reserved. ¤ MODEL # SERIAL # DATE PURCHASED COMPANY NAME Titan Tool is in the business of designing and manufacturing spray systems and accessories that make today’s Painting Professional become more efficient and profitable. We feel that if you accurately track the ma...
Page 5 - DO NOT USE EQUIPMENT BEFORE READING THIS SECTION; WARNING; HIGH PRESSURE SPRAY
© Titan Tool Inc. All rights reserved. 5 DO NOT USE EQUIPMENT BEFORE READING THIS SECTION WARNING HIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY Maximum Working Pressure 3200 psi, 221 bar An airless spray gun requires that fluid be introduced to it at very high pressure. Fluids under high pressure, fr...
Page 6 - NO USE EL EQUIPO ANTES DE LEER ESTA SECCION; ADVERTENCIA; LA ROCIADURA A PRESION ALTA
6 © Titan Tool Inc. All rights reserved. ¤ NO USE EL EQUIPO ANTES DE LEER ESTA SECCION ADVERTENCIA LA ROCIADURA A PRESION ALTA PUEDE CAUSAR LESION GRAVE. Presión de Trabajo Máxima 3200 libras por pulgada cuadrada (psi), 221 bar Una pistola rociadora sin aire requiere que se le introduzca líquido a p...
Page 7 - NE PAS UTILISER LE MATERIEL AVANT D’AVOIR LU CETTE SECTION; LES PULVERISATEURS A HAUTE PRESSION PEUVENT; Pression de travail maximale: 3200 psi — 221 bar
© Titan Tool Inc. All rights reserved. 7 NE PAS UTILISER LE MATERIEL AVANT D’AVOIR LU CETTE SECTION ATTENTION! LES PULVERISATEURS A HAUTE PRESSION PEUVENT PROVOQUER DE SERIEUSES LESIONS Pression de travail maximale: 3200 psi — 221 bar Le liquide introduit dans un pistolet pulvérisateur sans air doit...
Page 8 - FIRE OR EXPLOSION HAZARD; ELECTRIC MOTOR; EXPLANATION OF THE HAZARD; PELIGRO DE INCENDIO O EXPLOSIÓN
8 © Titan Tool Inc. All rights reserved. ¤ FIRE OR EXPLOSION HAZARD Static electricity is created by the high velocity of fluid through the pump, hose and tip. If every part of the spray elementis not properly grounded, sparking may occur and the system may become hazardous. Sparking may also occur ...
Page 9 - SECCION FLUIDO—SOLVENTES; EXPLICACION DEL RIESGO
© Titan Tool Inc. All rights reserved. 9 MOTOR A GASOLINA: (Si fuera aplicable) Siempre mantenga la bomba afuera de cualquier zona de rociadura cerrada. Mantenga el área alrededor de labomba bien ventilada. Mantenga todos los solventes lejos del escape del motor. (Nunca liene el tanque decombustible...
Page 10 - EXPLICATION DU RISQUE; HALOGENATED SOLVENTS; SOLVANTS HALOGÉNÉS
10 © Titan Tool Inc. All rights reserved. ¤ EXPLICATION DU RISQUE Le danger que présentent les solvants à hydrocarbure halogéné se caractérise par trois éléments clés: 1. La présence de solvants à hydrocarbure halogéné2. La présence de pièces en aluminium ou galvanisées3. Un matériel capable de supp...
Page 11 - Startup Procedure
© Titan Tool Inc. All rights reserved. 11 Startup Procedure WARNING: High pressure device, thoroughly read and understand the warning section located in the owner's manual and the label on the sprayer. IMPORTANT: Whenever starting or cleaning this sprayer, always reduce engine or motor speed. Additi...
Page 12 - Application Techniques; WARNING: Before changing gun position or
12 © Titan Tool Inc. All rights reserved. ¤ Application Techniques WARNING: Before changing gun position or adjusting gun angle, follow pres-sure relief procedure outlined onpage 5 of this manual. The spray tip should be a distance of 6” from the sur-face to maintain correct spray pattern. The spray...
Page 13 - Cleaning Procedure; TROUBLESHOOTING SPRAY PATTERNS; AIRLESS TIP SELECTION
© Titan Tool Inc. All rights reserved. 13 Cleaning Procedure WARNING: High pressure device --Follow all safety warnings located onsprayer and in the owner's manual.Always clean using low pressure,with the spray tip removed. Alwaysflush into a separate metal container away from the sprayer. Never cle...
Page 14 - TROUBLESHOOTING AIRLESS PUMP
14 © Titan Tool Inc. All rights reserved. ¤ FlushingSpecifications 1. New Sprayer: Oil is used by the factory for testing and protection. Itis necessary to flush unit beforespraying.A. If spraying water-base paint, flushwith mineral spirits followed bywater.B. If spraying oil-base paint, flushwith m...
Page 15 - Frame Assembly
© Titan Tool Inc. All rights reserved. 15 12 3 4567 8 9 10 11 12 13 14 1617 18192021222324 26 25 27 15 28 293031 10 32 11 35 42 434445 46 47 64 63 596061 37 10 62 65 68 66 67 48 49 50515253 5455 56 5758 3637 39 41 40 3334 38 Frame Assembly Item Part # Description Quantity 1 757-092 Screw ..............
Page 18 - Engine Assembly
18 © Titan Tool Inc. All rights reserved. ¤ 1 7 8 9 10 2 3 4 5 6 11 12 14 15 13 Item Part # Description Quantity 1 750-042 Gasket .............................................1 2 750-086 Engine Mount (includes items 3 & 4).1 3 750-044 Engine Bearing ................................1 4 750-043 En...
Page 19 - Important Facts Concerning Your PowrLiner 3100; Maintenance; Service / Replacement of Clutch Assembly
© Titan Tool Inc. All rights reserved. 19 WARNING: When transporting a unit with a gas engine,make sure to shut the fuel off. The Powrliner 3100 contains a clutch that engages when theunit is pumping. The pump’s pressure control device engagesand disengages the clutch to control pressure. To prevent...
Page 20 - Gear Box Assembly
20 © Titan Tool Inc. All rights reserved. ¤ Item Part # Description Quantity 19 763-551 Washer ............................................3 20 755-218 Screws .............................................3 21 755-203 Clutch Rotor .....................................1 22 755-216 Coil ..................
Page 21 - Replacement of Clutch Starter; Gear Box Assembly Procedures
© Titan Tool Inc. All rights reserved. 21 Service / Replacement of the ClutchRotor WARNING: Before proceeding, follow the Pressure ReliefProcedure outlined on Page 5. Additionally, follow allother warnings to reduce the risk of an injection injury,injury from moving parts or electric shock. 1. Remov...
Page 22 - Filter Block Assembly
1 2 3 4 5 6 19 20 7 8 9 10 11 12 13 14 15 16 17 18 6 21 22 23 24 29 25 27 28 26 22 © Titan Tool Inc. All rights reserved. ¤ Filter Block Assembly Figure 8 Item Part # Description Quantity 1 730-083 Filter Spring .....................................1 2 702-251 Adapter ..................................
Page 23 - Filter Block Assembly Procedures
© Titan Tool Inc. All rights reserved. 23 Pressure Switch Replacement WARNING: Before proceeding, follow the PressureRelief Procedure outlined on page 5. Additionally, fol-low all other warnings to reduce the risk of an injectioninjury, injury from moving parts or electric shock. 1. Remove socket he...
Page 25 - Pump Section Repair and Service; Seat Service and Repair; Fluid Section Assembly and Syphon Assembly Procedures
© Titan Tool Inc. All rights reserved. 25 Pump Section Repair and Service WARNING: Before proceeding, follow the Pressure ReliefProcedure outlined on Page 5. Additionally, follow all otherwarnings to reduce the risk of an injection injury, injuryfrom moving parts or electric shock. 1. Remove Safety ...
Page 26 - Equipment Job History
26 © Titan Tool Inc. All rights reserved. ¤ Job Name Foreman's Name Type of Coating Date Begun Site Gallons Sprayed Tips Used Date Completed Quantity Sizes Job Name Foreman's Name Type of Coating Date Begun Site Gallons Sprayed Tips Used Date Completed Quantity Sizes Job Name Foreman's Name Type of ...
Page 28 - TITAN Warranty for the PowrLiner 3100
National Sales & Service 1-800-526-5362 Fax 1-800-528-4826 556 Commerce Street Franklin Lakes, NJ 07417 Canadian Branch 1-800-565-8665 Fax 1-905-856-8496 200 Trowers Road, Unit 7B Woodbridge, L4L 5Z8 International 1-201-405-7520 Fax 1-201-405-7449 556 Commerce Street Franklin Lakes, NJ 07417 USA...