Titan 4500 - Manuals

Titan 4500 – Manual in PDF format online.

Manuals:

Manual

Manual Titan 4500

Summary

Page 2 - Table of Contents

Congratulations on having selected the finest airless sprayer available in the world. Titan/Speeflo piston pumps are tirelessworkhorses - so tough they are virtually indestructible, even underthe most severe service. Titan/Speeflo designs and builds equip-ment with superior quality and reliability. ...

Page 3 - Electric Units

3 SPECIFICATIONS Gas Powered Units Delivery (GPM) 1.3 (LPM) 5.0 Cycle Rate (Gallon) 87 Cycles per Minute (Maximum) 113 Maximum Tip Size - 1 Gun .036" Maximum Tip Size - 2 Guns .026" Maximum Tip Size - 3 Guns .019" Pressure Range (psi) 400 - 3000 Pressure Range (bar) 28 - 207 Power Honda ...

Page 4 - WARNING LABELS

4 WARNING: DO NOT use this equipment to spray water or acid. CAUTION: Do not lift by cart handle when loading or unloading. WARNING LABELS Your sprayer has the English language Warning Label shown on Page 5 in the location indicated below. If you require this label in French, German,or Spanish, or r...

Page 5 - DO NOT USE EQUIPMENT BEFORE READING THIS SECTION; WARNING; HIGH PRESSURE SPRAY

5 An airless spray gun requires that fluid be introduced to it at very high pressure. Fluidsunder high pressure, from spray or leaks, canpenetrate the skin and inject substantial quan-tities of toxic fluid into the body. If notpromptly and properly treated, the injury cancause tissue death or gangre...

Page 6 - NO USE EL EQUIPO ANTES DE LEER ESTA SECCION; ADVERTENCIA; LA ROCIADURA A PRESION ALTA

6 Una pistola rociadora sin aire requiere que se le introduzca líquido a presión muy alta. Los líquidosbajo presión alta, de la rociadura o de las fugas,pueden penetrar en la piel e inyectar en el cuerpocantidades considerables de líquido tóxico. Si no seatiende rápida y apropiadamente, la lesión pu...

Page 7 - NE PAS UTILISER LE MATERIEL AVANT D’AVOIR LU CETTE SECTION; LES PULVERISATEURS A HAUTE PRESSION PEUVENT; Pression de travail maximale: 3000 psi — 207 bar

7 Le liquide introduit dans un pistolet pulvérisateur sans air doit l’être à pression extrêmement élevée.Les liquides à haute pression, en provenance du pul-vérisateur ou d’une fuite quelconque, sont capablesde pénétrer la peau et d’injecter d’importantes quan-tités de liquide toxique dans l’organis...

Page 9 - SET UP; FUELING

SET UP WARNING: READ, UNDERSTAND AND FOLLOW ALL WARN-INGS ON PAGES 4 - 7 BEFORE STARTING OR OPERATINGTHIS SPRAYER Required tools: Crescent Wrench 1. Connecting the Hoses:The syphon hose and the bleed line hose have factory installed PTFE tape on the male end of the hoses. Tighten the syphon hose and...

Page 10 - Gasolines containing alcohol:; STARTUP; FLUSHING; CLEANING A CLOGGED TIP

Gasolines containing alcohol: If you decide to use a gasoline containing alcohol (gasohol), besure its octane rating is at least as high as that recommended byHonda. There are two types of "gasohol": one containing ethanol,and the other containing methanol. Do not use gasohol that con-tains ...

Page 11 - MAINTENANCE; HYDRAULIC SYSTEM; GENERAL FLUID PUMP MAINTENANCE

COLOR CHANGE / CLEAN OUT CAUTION: USE ONLY COMPATIBLE SOLVENTS WHEN CLEAN- ING OUT OIL BASED ENAMELS, LACQUERS, COAL TAR, ANDEPOXIES. CHECK WITH THE FLUID MANUFACTURER FOR ARECOMMENDED SOLVENT. 1. Reduce pressure by turning the Pressure Adjustment Knob andthe Pressure Bleed Valve on the bleed line c...

Page 12 - IMPORTANT ELECTRIC MOTOR INFORMATION

HYDRAULIC MOTOR & FLUID PUMP SERVICE See Page 22 for maintenance and service instructions on the reci-procating hydraulic motor and Page 26 for the fluid pump. BASIC ENGINE MAINTENANCE • For detailed engine maintenance and technical specifications refer to the separate Honda engine manual. • All...

Page 13 - AIRLESS TIP SELECTION; air leaks; TROUBLESHOOTING AIRLESS GUN; 0 Mesh Filter

13 AIRLESS TIP SELECTION REMEDY1. Inspect connections for air leaks 2. Disassemble and clean3. Inspect and adjust4. Inspect and replace 1. Replace2. Adjust3. Clean 1. Check fluid supply2. Clean3. Replace PROBABLE CAUSE1. Air in system 2. Dirty gun3. Needle assembly out of adjustment4. Broken or chip...

Page 14 - TROUBLESHOOTING GUIDE: SPRAY PATTERNS

14 TROUBLESHOOTING GUIDE: SPRAY PATTERNS CONDITION POSSIBLE CAUSE CORRECTION TAILS Inadequate fluid delivery. Fluid not atomizing correctly.Increase fluid pressure. Change to smaller tip orifice size. Reduce fluid viscosity. Reduce hose length. Clean gun and filter(s). Reduce number of guns using pu...

Page 16 - PowrTwin 4500TM Major Components

16 GAS MODELS CSA ITEM PART HONDA HONDA NO. NO. DESCRIPTION 448-650 448-658 1 235-107 Motor/Pump Assembly 1 1 2 - Hydraulic System 1 1 3 - Cart Assembly 1 1 4 506-112 Convertokit, 4 HP, Honda, 1 1 Gasoline 5 920-559 Filter Assembly, Outlet Manifold 1 1 6 840-211 Bleed Line Assembly w/Valve 1 1 7 103...

Page 17 - Gas Convertokits

17 506-112 GAS CONVERTOKIT ITEM PART NO. NO. DESCRIPTION QUANTITY 1 860-552 Screw 4 2 860-004 Washer, Flat 8 3 980-332 Engine, Gas 4 HP, Honda 1 4 980-307 Key 1 5 448-221 Pulley 1 6 448-336 Mounting Plate, Gas Eng. 1 7 860-502 Nut, Stop 1 8 424-285 Belt. "V" (Not Illustrated) * *Not part of ...

Page 19 - Electric Convertokits - Service Instructions

19 Note: Brushes should be replaced when they are worn to less than1/2 inch. Check and replace both brushes at the same time. BrushRepair Kit, Part No. 978-050, consists of: 2 brushes, 2 springs, and2 clips.1. Remove both inspection covers on Motor. See Figure 1. 2. Push in the Spring Clip to unhook...

Page 20 - Cart Assembly

20 PowrTwin 4500™ Cart Assembly CART ASSEMBLY ITEM PART NO. NO. DESCRIPTION QUANTITY 1 590-502 Handle 1 2 590-508 Roll Pin 2 3 590-507 Snap Button 2 4 590-504 Sleeve 2 5 590-506 Washer 2 6 856-921 Screw 4 7 856-002 Washer 1 8 449-120 Spacer 1 9 590-503 Axle 1 10 449-102 Motor/Pump Bracket 1 11 862-0...

Page 21 - Hydraulic System

21 PowrTwin 4500™ Hydraulic System ITEM PART NO. NO. DESCRIPTION QUANTITY 1 420-250 Tubing, PTFE 1 2 448-126 Hose Clamp 1 3 431-042 Connector, Tube 1 4 192-228 Elbow 1 5 448-243 Adjustment Knob 1 6 448-500 Pump, Hydraulic 1 6A 448-492 Key, Pump (.125 x .125 x 1) 1 7 448-237 Pulley/Fan Assembly 1 7A ...

Page 23 - Hydraulic Motor

23 REASSEMBLY OF HYDRAULIC MOTOR1. Replace O-Rings (6) onto Sleeve (5) after lubricating these partswith oil. CAUTION: Do not use Piston Lube pump packing lubricant. It is a solvent and will severely damage seals and O-Rings of thehydraulic motor. Gently push the Spool Sleeve Set (5) into Cylinder H...

Page 24 - Fluid Pump

24 Motor Pump Block (25) with a gently pushing and rotating motionto work the Piston Rod (21) in through the Seal (24).9. Replace the Connecting Rod Pin and Retainer Ring. See illus-tration below.10. Install O-Ring (12) on cylinder wall. Lubricate ring and innerwall. With Piston Rod held firmly, the...

Page 25 - Pump Service Instructions

25 PowrTwin 4500™ Fluid Pump Service Instructions IMPORTANT: USE OF NON-SPEEFLO MANUFAC- TURED SERVICE PARTS MAY VOID WARRANTY.ASK FOR ORIGINAL PARTS MADE BY SPEEFLOFOR BEST SERVICES. The 143 Series Pump shouldreceive a routine servicing after approximately 1,000hours of use. Earlier servicing is re...

Page 30 - Gun Manifold Assemblies

30 PowrTwin 4500™ Outlet Accessories (Optional) Gun Manifold Assemblies 1-GUN ADD-ON KIT 3-GUNMANIFOLD ASSEMBLY ADD-A-GUN KIT GUN MANIFOLD ASSEMBLIES ITEM PART 975-111 975-311 975-200 975-300 NO. NO. DESCRIPTION 1-GUN ADD-ON 1-GUN ADD-ON ADD-A-GUN KIT ADD-A-GUN KIT 1/4" 3/8" 1/4" 3/8"...

Page 31 - Key Accessories and Service Kits; SAE O-RING FITTING INSTALLATION

31 Key Accessories and Service Kits These items may be purchased separately fromyour local TITAN/SPEEFLO distributor. PART NO. DESCRIPTION 103-826 Syphon Hose Assembly with Rock Catcher 1" x 4-1/2"' 103-827 Syphon Hose Assembly with Rock Catcher 1" x 6-1/2' 103-627 Rock Catcher 930-005 P...