Page 2 - Important Safety Information; Read all safety information before
2 © Titan Tool Inc. All rights reserved. Important Safety Information · Read all safety information before operating the equipment. SavE ThESE INSTRucTIONS. This symbol indicates a hazardous situation, which, if not not avoided could result in death or serious injury. haZaRD: ELEcTRIc ShOcK haZaRDMa...
Page 3 - Grounding Instructions; Table of contents; Specifications; Sprayers; PowrTex Spray Gun
© Titan Tool Inc. All rights reserved. 3 Grounding Instructions This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire ...
Page 4 - General Description; Operator controls; Sprayer controls; Spray Gun controls
4 © Titan Tool Inc. All rights reserved. General Description The PowrTex 300 DD and PowrTex 600 DD texture sprayers are precision power tools used for spraying many types of water- based, textured products from a ready-mixed or powdered formulation. Read and follow this instruction manual carefully ...
Page 5 - Operation; Setup; Preparing to Spray
© Titan Tool Inc. All rights reserved. 5 Operation Read and understand the warnings at the front of this manual before operating this equipment. Setup Perform the following procedure before plugging in the power cord of the sprayer. 1. Attach the fluid hose to the fluid outlet fitting on the sprayer...
Page 6 - Preparing the Spray Material; Pressure Relief Procedure; Spray Gun Operation; using the Spray Gun controls
6 © Titan Tool Inc. All rights reserved. Preparing the Spray Material The sprayer is designed for use with water-based texture materials only. Prepare the material to be sprayed according to the guidelines given by the material manufacturer as a reference point. Do not use solvent-based materials in...
Page 7 - Spraying Technique; converting the Spray Gun from Non-
© Titan Tool Inc. All rights reserved. 7 NOTE: For the PowrTex 600 DD only, fluid volume also can be adjusted using the fluid pressure regulator on the sprayer. Please note that the double diaphragm pump operates using air from the air compressor. Any increase to the setting of the fluid pressure re...
Page 8 - cleanup; cleaning / Lubricating the Spray Gun
8 © Titan Tool Inc. All rights reserved. cleanup Proper cleaning of the sprayer and spray gun after each use is the most important step toward maintaining the performance of the spray system. IMPORTaNT: The sprayer, fluid hose, and gun should be cleaned thoroughly after daily use. Failure to do so p...
Page 10 - Replacing the Diaphragms —
10 © Titan Tool Inc. All rights reserved. Manifold Screw Support Diaphragm Pump Motor Manifold Nut Suction Manifold Outer Diaphragm Disk Delivery Manifold Diaphragm Cover Diaphragm Cover Nut Diaphragm Cover Screw Product Diaphragm 8. Remove the four manifold nuts, screws, and washers that secure the...
Page 11 - Replacing the Reversing valve
© Titan Tool Inc. All rights reserved. 11 12. Using two wrenches, hold the nut on one of the outer diaphragm disks while using the other wrench to loosen and remove the opposite outer diaphragm disk. 13. Remove the diaphragm that was released by the removal of the first outer diaphragm disk. 14. Pul...
Page 12 - Spray Gun; Troubleshooting; General
12 © Titan Tool Inc. All rights reserved. Problem Spray too coarse Spray too fine Material volume too low Too much material at start of stroke Double diaphragm pump is working, but no material is flowing Material output decreases during operation Material output decreases during operation and comple...
Page 13 - air compressor; Problem
© Titan Tool Inc. All rights reserved. 13 Troubleshooting air compressor Problem Compressor does not start Low air pressure Relief valve is releasing prematurely Excessive dust formation Air leaks at fittings Excessive noise Compressor is over-heating cause 1. Loose wiring 2. Motor shut off due to t...
Page 14 - Parts List; Main assembly — PowrTex 300
10 31 32 33 34 38 30 4041 4344 39 42 35 36 37 18 30 11 1213 1617 1819 21 2223 25 26 27 28 29 24 20 14 15 7 6 5 3 2 1 4 3 89 14 © Titan Tool Inc. All rights reserved. Parts List Main assembly — PowrTex 300 DD (P/N 600-130)
Page 16 - Main assembly — PowrTex 600
16 © Titan Tool Inc. All rights reserved. 1 2 3 3 5 78 10 11 12 1314 151617 18 19 21 22 23 24 25 27 26 28 29 30 31 32 33 34 20 9 4 36 37 38 39 4041 42 43 44 45 38 35 46 47 35 48 49 51 50 6 Main assembly — PowrTex 600 DD (P/N 600-140)
Page 17 - Electrical Schematic
© Titan Tool Inc. All rights reserved. 17 Item Part # Description Quantity 1 600-483 Tank and cover .........................................1 2 858-601 Nut ............................................................4 3 770-601 Flat washer ...............................................8 4 600-463 ...
Page 18 - Fluid Pump — PowrTex 300
18 © Titan Tool Inc. All rights reserved. 1 5 4 6 9 10 11 1213 14 78 2 3 15 2 16 17 Fluid Pump — PowrTex 300 DD (P/N 600-480) Item Part # Description Quantity 1 600-475 Screw (torque to 44 in./lbs.)......................4 2 600-417 Washer ...................................................20 3 600-4...
Page 19 - Fluid Pump — PowrTex 600
© Titan Tool Inc. All rights reserved. 19 1 5 4 8 9 10 11 6 7 2 2 3 12 13 14 16 15 1718 Fluid Pump — PowrTex 600 DD (P/N 600-485) Item Part # Description Quantity 1 600-414 Screw (torque to 30 in./lbs.)......................4 2 600-417 Washer .....................................................8 3 ...
Page 21 - Texture Nozzle chart
© Titan Tool Inc. All rights reserved. 21 PowrTex Gun (P/N 600-400) 1 2 3 4 5 67 8 9 10 12 13 14 15 18 19 16 11 17 20 21 22 24 25 26 27 28 30 31 29 10 15 23 Item Part # Description Quantity 1 600-055 Fluid adjustment knob ...........................1 2 600-057 Adjustment spring ........................
Page 22 - Key; air Flow Schematic — PowrTex 300
22 © Titan Tool Inc. All rights reserved. Gun Air Line From radiator outlet side To radiator inlet side Relief Valve Manifold Radiator Compressor To double diaphr agm pum p From comp resso r Double Diaphragm Pump = Air Flow Key Air Tubing (not shown) air Flow Schematic — PowrTex 300 DD
Page 23 - air Flow Schematic — PowrTex 600
© Titan Tool Inc. All rights reserved. 23 = Air Flow Key To double diaphragm pump To pressure regulator Double Diaphragm Pump Compressor From compressor Gun Air Lin e From radiator outlet side To pressure gauge To radiator inlet side Relief Valve Manifold Radiator Pressure Gauge Pressure Regulator 3...
Page 24 - accessories; Bonded Fluid and air hose Sets; Liquid Shield Plus; Description; Piston Lube; Description; Warranty; United States Sales & Service; Canadian Branch
accessories Bonded Fluid and air hose Sets The fluid hose and air hose are bonded together for ease of use with the PowrTex Texture sprayers. Part # Description 600-132 ......... Bonded 3/4” x 25’ fluid hose and 3/8” x 25’ air hose set, PowrTex 300 DD 600-133 ......... Bonded 1” x 25’ fluid hose and...