Taylor custard machine - Manuals

2 Model C043 To the Installer 111216 This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should betaken in moving this equipment for any reason. Two ormore persons are required to safely move this unit.Failure to comply may result in personal injury orequipmen...

3 Model C043 To the Installer Refrigerant In consideration of our environment, Taylor proudly uses only earth friendly HFC refrigerants. TheHFC refrigerant used in this unit is R404A. Thisrefrigerant is generally considered non-toxic andnon-flammable, with an Ozone Depleting Potential(ODP) of zero (...

4 Model C043 To the Operator Section 2 To the Operator Your freezer has been carefully engineered andmanufactured to give you dependable operation. This unit, when properly operated and cared for, willproduce a consistent quality product. Like allmechanical products, it will require cleaning andmain...

8 Model C043 Operator Parts Identification Section 4 Operator Parts Identification C043 Figure 1

9 Model C043 Operator Parts Identification Exploded View Parts Identification ITEM DESCRIPTION PART NO. 1 TRAY A.-DRIP X63636 2 COVER-HOPPER-FRONT INS 065701 3 COVER-HOPPER-REAR INS 065700 4 LEVER A.-FLOW REG X64316 5 ROD-FLOW CONTROL 063593 6 TUBE A.-FEED PLASTIC X67453 7 PANEL A.-REAR X63715 8 SCR...

10 Model C043 Operator Parts Identification 110207 Beater Door & Hopper Assemblies Figure 2

11 Model C043 Operator Parts Identification 110207 Beater Door & Hopper Assemblies Parts Identification ITEM DESCRIPTION PART NO. 1 CHUTE-SHORT 063618 2 DOOR A. C043 X63611-SER 3 NUT-STUD 043666 4 PLATE-DRAW ARM 063614 5 NUT-STUD 034383 6 GASKET-DOOR HT 4” DOUBLE 048926 7 BEARING-DOOR-FRONT 0643...

12 Model C043 Operator Parts Identification Accessories Figure 3 ITEM DESCRIPTION PART NO. 1 BRUSH-DBL END-PUMP & FEED 013072 2 BRUSH-DRAW VALVE 1”OD X2”X17” 013073 *3 BRUSH-BARREL 063843 *4 BRUSH-REAR BRG 063844 5 BRUSH-MIX PUMP BODY 3”X7” 023316 6 BRUSH-END-DOOR-SPOUT-SS 039719 ITEM DESCRIPTIO...

13 Model C043 Operator Parts Identification Section 5 Important to Operator Figure 4 ITEM DESCRIPTION 1 HOPPER REFRIGERATION SWITCH 2 OPERATIONAL REFRIGERATION SWITCH 3 FLOW ADJUSTMENT KNOB 4 MIX LOW INDICATOR LIGHT 5 BEATER MOTOR SWITCH 6 DIGITAL COUNTDOWN TIMER Hopper Refrigeration Switch The hopp...

14 Model C043 Operating Procedures Section 6 Operating Procedures This machine is a three flavor custard freezer. It hasthree 30 quart (28 liter) hoppers. The mix flows bygravity through an adjustable flow control into thefreezing cylinders. This unit has been designed toproduce a rich tasting custa...

15 Model C043 Operating Procedures Step 3 Slide the seal over the shaft and groove until itsnaps into place. Figure 7 Step 4 Fill the inside portion of the seal with 1/4” (6 mm)more lubricant and lubricate the flat side of the sealthat fits onto the rear shell bearing. Figure 8 Step 5 Lubricate the ...

17 Model C043 Operating Procedures 111216 Door Assembly Step 1 With the door in a horizontal position, install thedraw arm plate. Install all three short stud nuts andleave them loose. Figure 15 Step 2 Turn the door over and install the door gasket. Note: DO NOT lubricate the gasket, as this will ca...

18 Model C043 Operating Procedures Sanitizing Step 1 Using lukewarm water, prepare an approved 100 PPM sanitizing solution (examples: 5 gal. [19 liters]of Kay-5 R or 4 gal. [15 liters] of Stera-Sheen R ). USE WARM WATER AND FOLLOW THEMANUFACTURER'S SPECIFICATIONS. Step 2 Place the feed tube and the ...

22 Model C043 Operating Procedures 120213 Step 5 On the back half of the hoppers, install the hoppercovers that have the concave lip. For maximumcapacity, the hopper should be full. Figure 35 Step 6 Place the beater switch and the refrigeration switchin the “ON” position. Set the timer for one minut...

23 Model C043 Operating Procedures Step 10 Open the draw arm plate. Figure 39 Note: A chattering noise indicates that not enough mix is entering the freezing cylinder. It may benecessary to increase the flow of mix into thefreezing cylinder. Increase the flow control knob only1/2 a number at a time ...

26 Model C043 Operating Procedures Hold Cycle During Operation The HOLD cycle is only used for custard, NOTlemon ice. Step 1 Place the flow adjustment knob in the “CLOSE”position. Set the timer for one minute. Figure 52 Step 2 After one minute has expired, place the refrigerationswitch in the “HOLD”...

29 Model C043 Operating Procedures Step 5 When custard appears, adjust the flow adjustmentknob to gain the desired custard texture. Turn the flowadjustment knob clockwise if the product is too firmand counter-clockwise if the product is too soft. Figure 63 Step 6 When the product looks servable, clo...

31 Model C043 Operating Procedures Rinsing Step 1 Place the hopper refrigeration switch in the “OFF”position. Figure 71 Step 2 Make sure the refrigeration switch is in the “OFF”position. Figure 72 Step 3 Close the draw arm plate and remove the productchute. Figure 73 Step 4 Install the splash guard....

33 Model C043 Operating Procedures Cleaning IMPORTANT: Failure to follow these cleaning procedures may result in bacterialcontamination of the frozen custard product. Step 1 Make sure the refrigeration switch is in the “OFF”position. Figure 80 Step 2 Close the draw arm plate. Figure 81 Step 3 Using ...

35 Model C043 Operating Procedures Disassembly Step 1 Remove the door assembly. Figure 89 Step 2 Disassemble the door assembly. Remove the gasketfrom the product door. Figure 90 Step 3 Remove the front bearing from the door or beatershaft. Figure 91 Step 4 While removing the beater shaft, take each ...

36 Model C043 Operating Procedures Note: If the rear seal remains in the drive coupling at the back of the machine instead of coming outwith the beater shaft, perform the following: S Reinstall three blades and leaf springs onthe beater shaft. S Slide the beater shaft back into the freezingcylinder ...

39 Model C043 Important: Operator Checklist 120802 Section 7 Important: Operator Checklist During Cleaning and Sanitizing ALWAYS FOLLOW LOCAL HEALTH CODES. Cleaning and sanitizing schedules are governedby federal, state, or local regulatory agencies,and must be followed accordingly. If the unithas a...

40 Model C043 Important: Operator Checklist j 5. Follow all lubricating procedures as outlined in “Assembly”. j 6. If your machine is air cooled, check the condenser for accumulation of dirt and lint.Dirty condensers will reduce the efficiencyand capacity of the machine. Condensersshould be cleaned ...

41 Model C043 Important: Operator Checklist Section 8 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY PAGE REF. 1. The product is too stiff. a. Flow rate is too slow. a. Adjust the flow rate. 21 2. The scraper blades make a chattering noise. a. Flow rate is too slow. a. Adjust the flow rate. 21 ...

42 Model C043 Parts Replacement Schedule Section 9 Parts Replacement Schedule PART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY BRUSH-DBL END-PUMP & FEED INSPECT & REPLACE IF NECESSARY MINIMUM BRUSH-DRAW VALVE 1”OD X 2”X17” INSPECT & REPLACE IF NECESSARY MINIMUM BRUSH-BARREL INSPEC...

43 Model C043 Warranty Explanation Section 10 Warranty Explanation Class 103 Parts The warranty for new equipment Class 103 parts isone year from the original date of unit installation,with a replacement parts warranty of three months. Class 212 Parts The warranty for new equipment Class 212 parts i...

Section 11 Parts List 44 Parts List Model C043 C 043 P a rt s L ist DE S CRI P T IO N P ART NUM BE R C043 QTY . W ARR. CL AS S RE M ARKS BEARI N G- DOOR- F RONT *C 043* 064315 3 000 BEARI N G- REAR SHELL- NI CKEL 031324 3 000 +NUT- BEARI N G 028991 3 000 +W ASHER- BEARI N G L OCK 012864 3 000 BELT- ...

50 Parts List Model C043 R C 3 5 P ar ts List DE S CRI P T IO N P ART NUM BE R RC35 QTY . W ARR. CL AS S RE M ARKS BLO C K- TERM IN AL 3P L1, L2, L3 039423 1 103 CAP- DUST- BULKHEAD COUPLI NG 048427 2 000 BOOT- INSULATI N G- EPR 062048 1 000 BOOT- INSULATI N G- DUAL P RESS SW 068022 1 000 BOOT- INSU...