Slant/Fin J-390 - Manuals

Slant/Fin J-390 – Manual in PDF format online.

Manuals:

Manual

Manual Slant/Fin J-390

Summary

Page 2 - RATINGS AND DIMENSIONS; Figure 1. Dimensions data; Water Piping

REAR VIEW SIDE VIEW FRONT VIEW TOP VIEW 9 5/8 25 WATER RETURN 1 1/4" NPT (MALE) GAS PIPE 3/4" NPT 5 1/8 16 3/8 3 5/8 5 5/8 CONDENSATE DRAIN - 3/4" DIA 4 1/4 4" AIR INTAKE CONNECTION (5 3/4) 26 52 23 5/8 4 1/4 52 5/8 9 5/8 5 1/2 3 7/8 (21 1/8) 4" VENT CONNECTION WATER SUPPLY 1 1/4...

Page 3 - LOCATION AND IDENTIFICATION OF PARTS; Figure 2. Location and identification of parts

Jaguar Model J-390 3 BOILER CONTROL FIELD WIRINGTERMINALS (24V) FIELD WIRINGTERMINALS (120V) GAS VALVE TRANFORMER 4" AIR INTAKE CONNECTION 4" VENT CONNECTION SPARK ELECTRODE(IGNITER) HEAT EXCHANGER VENTURI COMBUSTIONBLOWER WINDOW(SIGHT GLASS) FLUE PIPE FLUE SENSOR GAS SUPPLY VALVE WATER SUPP...

Page 4 - Figure 3. Jaguar boiler min. clearances for combustible; INSTALLATION REQUIREMENTS

Jaguar Model J-390 4 The installation must conform to the requirements of the authority having jurisdiction or, in the absence of such requirements, to the National Fuel Gas Code, ANSI Z223.1- latest edition. This installation must also conform to the additional require- ments in this Slant/Fin Inst...

Page 6 - VENT AND AIR INTAKE MATERIALS; Manufacturer

Jaguar Model J-390 6 For both direct and non-direct installation, the following must beconsidered:- Openings must never be reduced or closed. If doors or win-dows are used for air supply, they must be locked open. - Protect against closure of openings by snow and debris.Inspect frequently. - No mech...

Page 7 - PVC/CPVC PIPE GENERAL ASSEMBLY METHOD; EXAMPLE: The combustion air is provided by air intake; Figure 4. Vent & Air Intake Pipe installation into Boiler Adapter.

Jaguar Model J-390 7 The vent connector on the boiler is designed to directly accom- modate either PVC/CPVC Schedule 40 pipe or the listed stain- less steel vent systems by utilizing an adapter. The adapter has a built-in sealing ring, so no additional sealant is required. Make sure the pipes are ro...

Page 9 - The height should be used as the SNOW LINE.

Jaguar Model J-390 9 JAGUAR J-390 NON-DIRECT VENT, SIDEWALL VENTING All joints must be liquid and pressure tight. Use 4” dia. PVC/CPVC schedule 40 pipe or U/L listed single wall 4" dia. AL29-4C S.S.*. venting materials (See page 7). AIR INTAKE(DO NOT BL0CK) A U/L LISTED FLASHINGAND SEALING BOOT ...

Page 11 - CHIMNEY AS A CHASE

Jaguar Model J-390 11 JAGUAR J-390 NON - DIRECT VENT, UTILIZING AN EXISTING CHIMNEY AS A CHASE All joints must be liquid and pressure tight. Use 4” dia. PVC/CPVC schedule 40 pipe or U/L listed single wall 4" dia. AL29-4C S.S.*. venting materials (See page 7). CHIMNEYTOP PLATE VENT TERMINATIONTEE...

Page 15 - THROUGH A ROOF; Figure 13. Direct vent, venting and air intake through a roof.

Jaguar Model J-390 15 B. DIRECT VENT - VENTING AND AIR INTAKE THROUGH A ROOF Figure 13 shows typical vertical venting. The vent pipe must pass through the ceiling, floor and the roof vertically through a8” minimum diameter cutout. A fire stop is required for eachceiling and floor penetration. For ro...

Page 16 - CONDENSATE REMOVAL SYSTEM; Figure 14. Condensate disposal system

Jaguar Model J-390 16 VENTING AND AIR INTAKE SYSTEM REGULAR INSPECTION A. Inspect the system regularly for condensation, corrosion, sagging and/or physical damage. A qualified professional should service the boiler annually and include such an inspection at that time. The homeowner should look over ...

Page 18 - H N H N H N

Jaguar Model J-390 18 WIRE LEGEND: 1 CAUTION: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 H N H N H N 1 2 3 4 5 6 1 2 3 1 2 3 4 W W BL R BL DISPLAY BK BK G BK BK G W GROUND R Y PR PK BR BK PR BK W 1 2 3 4 5 6 7 BK R Y W 1 W W W BK BK BK W W W Y LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN ...

Page 19 - BOILER CONTROL

Jaguar Model J-390 19 ARGUS VISION CONTROL NOT USED NOT USED T2 J12 J13 SPARK IGNITOR SPARK CABLE GROUND FUSE J9 J6 J2 J5 BOILER CONTROL Figure 15b. Boiler Control.

Page 20 - DISCONNECT

Jaguar Model J-390 20 GND NEUTRAL HOT L2 L1 120V/60HZ 120V 10V 120V 24V DISPLAY WATER HIGH LIMIT "CALL FOR HEAT" 24V ROOM THERMOSTAT DHW THERMOSTAT (IF USED) OR SENSOR LOW WATER CUT OFF (IF USED) OR JUMPER 120V SECTION OF CONTROL BOARD MICRO PROCESSOR ON CONTROL BOARD OUTDOOR SENSOR (IF USED...

Page 21 - IZ; ig

Jaguar Model J-390 21 1 E N D S W IT C H T H -T R M O T O R 2 T T T T T T T T T T T T T T T T T 3 4 5 6 SP A C E H EA TI N G SY ST EM C IR C U LA TO R E N D S W IT C H T H -T R M O T O R Z O N E 2 T H E R M O S TA T V 8 0 4 3 E /F E N D S W IT C H T H -T R M O T O R Z O N E 3 T H E R M O S TA T V 8 ...

Page 23 - PUMP ZONING SYSTEM USING R882A/B RELAYS; LI; Figure 16d. Single zoning of Jaguar boiler pump

Jaguar Model J-390 23 Figure 16c. Multizoning of Jaguar boiler; pump zoning system using R882A/B relays. LI L2 1 DISCONNECT SWITCH 120V/24V TRANSFORMER FIELD WIRING TERMINALSON BOILER CIRC. ZONE 3 ZONE 3 THERMOSTAT 1 POWER SUPPLY, PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. MULTIZO...

Page 25 - FOR PROTOTYPE ONLY; PIPING ORIENTATION FOR REFERENCE ONLY.; GAS SUPPLY VALVE; Gauge must face front of boiler, in clear view

Jaguar Model J-390 25 FOR PROTOTYPE ONLY PIPING ORIENTATION FOR REFERENCE ONLY. Plublication No.: J-40 WATER OUTLET PIPINGTO REST OF THE SYSTEM PROBE TYPE LOW WATER CUTOFF(IF REQUIRED) PRESSURE RELIEF VALVE(SUPPLIED WITH BOILER) 1 1/4" x 1 1/4" x 3/4" NPT TEE 3/4" NPT STREET ELBOW 1 ...

Page 26 - JAGU AR; This is the minimum flow rate recommended for Jaguar boiler.

Jaguar Model J-390 26 Table 2. Jaguar boiler recommended pump models for domestic hot water tank piping. Flow Rate (gpm) Temp Rise (˚F) Boiler Head Loss (Feet w.c.) Domestic Water Tank Piping Head Loss ** (Feet w.c.) Available Head Capability for Various Model Circulators to Overcome DHW Tank Head L...

Page 31 - Figure 22. Display Board; MODE; Steady dot indicates burner is on.; Table 3; JAGUAR BOILER DISPLAY BOARD

Jaguar Model J-390 31 "TEMPERATURE" DISPLAY (3 DIGITS) "UP" PUSH BUTTON "DOWN" PUSH BUTTON "ENTER" PUSH BUTTON "SELECT" PUSH BUTTON "BURNER STATUS" STEADY DOT = BURNER ON BLINKING DOT = BURNER OFF "MODE" DISPLAY "RESET" PUSH BUTTON Figu...

Page 32 - For space heating mode “0” (boilers not utilizing outdoor sensor)); Table 4; VIEWING AND CHANGING TEMPERATURES; blinking

Jaguar Model J-390 32 MODE DISPLAY DESCRIPTION & TEMPERATURE DISPLAY Space heating supply water temperature could be changed by pressing “Up/Down” button. Settable from 90˚F to 185˚F (steps of 1 F). The default value is 176˚F. Press “Enter” button to store. (see note 1) Domestic hot water supply...

Page 33 - Boiler model selection, value is 5 for model J-390; Not Utilized; Display shows blower RPM (mutiply reading by 10 for actual RPM); VIEWING AND CHANGING SYSTEM SETTING -; Table 5; “To change system setting or perform system test”; system setting: Press “UP or DOWN” button, then press “ENTER”

Jaguar Model J-390 33 MODE DISPLAY DESCRIPTION Changing space heating post pump time. Settable from 10 to 900 seconds. (steps of 10 seconds). The default value is 30 seconds. Changing DHW post pump time. Settable from 1 to 255 seconds. (steps of 1 seconds). The default value is 15 seconds. Changing ...

Page 34 - lo; Maximum

Jaguar Model J-390 34 70 70 60 -20 -10 -30 0 10 20 30 40 50 Outdoor Temp. (°F) Water Supply Target Temp. (°F) 185 °F 140 150 130 190 180 170 160 120 110 100 80 90 200 S lo p e = 4 .0 S lo p e = 3 .0 Slope = 0.1 (min .) S lo p e = 2 .0 Sl op e = 0. 5 S lo p e = 1 .2 S lo p e = 5 .0 (m a x .) -40 S lo...

Page 35 - WHAT TO DO IF YOU SMELL GAS:; TO TURN OFF GAS TO APPLIANCE; Figure 24. Gas supply shutoff valve operation.; OPERATING INSTRUCTIONS

Jaguar Model J-390 35 III. INITIAL START Safe lighting and other performance criteria were met when testingvarious gas manifold and control assemblies used on the JaguarJ-390 boiler under the ANSI Z21.13 - latest edition. InstructionsFollow the lighting instructions in this manual. These instruction...

Page 36 - JAGUAR MODEL J-390 SEQUENCE OF OPERATION

Jaguar Model J-390 36 THERMOSTAT CALLS FOR HEAT CIRCULATOR(S) ON 5 SECOND PRE-PURGE PERIOD JAGUAR MODEL J-390 SEQUENCE OF OPERATION BLOWER SPEED CONFIRMED? GAS VALVE OPENS GAS VALVE REMAINS OPEN. CONTROL CONTINUOUSLY MONITORS THERMOSTAT, HIGH LIMIT, WATER SENSORS, BLOWER SPEED, FLAME SIGNAL, AND LWC...

Page 37 - IV. CHECK COMBUSTION AND FUEL INPUT RATE; A. Start and run the burner at the high firing rate, by using the; INLET

Jaguar Model J-390 37 IV. CHECK COMBUSTION AND FUEL INPUT RATE A. Start and run the burner at the high firing rate, by using the “System Test” mode in the “View and changing systemsetting” menu. Refer to Table 5 on page 33. 1. Measure the CO, and CO2 of the flue gas. A flue sample port is provided i...

Page 38 - and retry operation. The temperature display shows the error code.; ERROR CODE

Jaguar Model J-390 38 V. SAFETY CHECK A. Check for gas leaks: Using soap solution, check for gas leaks from meter to gas valve including all pipes and fittings and gas valve connections. Use liquid soap solution for all gas testing. DONOT use open flame. B. Thermostat Test: Set thermostat setting to...

Page 39 - continued on page 39

Jaguar Model J-390 39 B. BLOCKING ERRORS: Indicated by an “E” in the mode display. Operation is automatically restored, once the condition returns to normal or is fixed. The temperature display shows the error code. Pressing the “Reset”button is not required. ERROR CODE INDICATION REMEDY 01 Water Ou...

Page 40 - continued from page 38

Jaguar Model J-390 40 ERROR CODE INDICATION REMEDY 30 Excess Flue Temperature Check flue gas temperature, at the maximum firing rate and high water temperature. If the flue gas temperature reaches 212˚F, check the fuel input rate and combustion. Check the condition of the heat exchanger. If the flue...

Page 42 - GENERAL TROUBLESHOOTING GUIDE FOR SERVICE PERSONNEL; Turn off all electrical power to the boiler before servicing.; CAUSE

Jaguar Model J-390 42 GENERAL TROUBLESHOOTING GUIDE FOR SERVICE PERSONNEL WARNING: Only a trained, experienced service technician should perform troubleshooting. Turn off all electrical power to the boiler before servicing. A. BURNER FAILS TO OPERATE - NO HEAT CAUSE REMEDY 1. No power, display off, ...

Page 43 - NOTES