Page 4 - (displays actual time of day cycle
2nd Edition/Revision 0 (4/28/04) 4 / Extra Features and Benefits Extra Features and Benefits – – WFMC64/WFXD84 WFMC64/WFXD84 • • Continuous cycle notification Continuous cycle notification - - digital display digital display • • Electronic control Electronic control • • Accurate water level control ...
Page 6 - Bosch & Siemens Washers Limited Lifetime Warranty; Statement of Limited Warranty; For location of nearest repair depot call 1; Warranty
2nd Edition/Revision 0 (4/28/04) Bosch & Siemens Washers Limited Lifetime Warranty Statement of Limited Warranty The warranties provided by BSH Home Appliances ("Bosch“ & “Siemens”) in this Statement of Warranties apply only to Bosch & Siemens clothes washers sold to the first using ...
Page 7 - To find when the product type
2nd Edition/Revision 0 (4/28/04) Serial # label Warranty Warranty – – Serial # Label Serial # Label The serial # label, located on the front of the washer next to the door hinge, shows necessary warranty information. 7 / Factory serial # - Can convert factory serial # to FD # for warranty use. 1st 2...
Page 11 - WFMC Fascia Panels
2nd Edition/Revision 0 (4/28/04) Operation Operation – – WFMC Fascia Panels WFMC Fascia Panels 11 WFMC64UC WFMC32UC
Page 12 - WFXD Fascia Panels
2nd Edition/Revision 0 (4/28/04) Operation Operation – – WFXD Fascia Panels 12 WFXD Fascia Panels WFXD5200UC WFXD8400UC
Page 13 - WFMC Controls
2nd Edition/Revision 0 (4/28/04) Both have Regular/ Cotton, Permanent Press, Delicates, Hand Wash, Temperature Boost, Wool, Active Wear, Rinse Plus & Bleach settings. WFMC64UC WFMC3200UC Cycle Selector Knob Digital Display Special Wash Buttons Operation Operation – – WFMC Controls WFMC Controls ...
Page 14 - WFXD Controls
2nd Edition/Revision 0 (4/28/04) 14 Operation Operation – – WFXD Controls WFXD Controls Both have Regular/ Cotton, Permanent Press, Delicates, Hand Wash, Temp Plus, Wool Care, Active Wear, Extra Rinse & Bleach settings. WFXD8400UC WFXD5200UC Cycle Selector Knob Digital Display Special Wash Butto...
Page 16 - Mechanical Pressure Switch; measures the; Analog Pressure Switch; • Precise measuring of actual water level; BENEFITS: Continuous adjustment of wash times
2nd Edition/Revision 0 (4/28/04) 16 / Operation Operation – – Sensors (2) Sensors (2) Mechanical Pressure Switch - (WFMC32/WFXD52 & WFMC64/WFXD84) measures the water level after the first fill. If the water level is high (like for smaller loads), the pressure increases and the pressure switch do...
Page 17 - Exact monitoring of water inflow.; BENEFITS: Minimizes water consumption
2nd Edition/Revision 0 (4/28/04) 17 / Operation Operation – – Sensors (3) Sensors (3) 1A/1B. Flow Meter Exact monitoring of water inflow. Ensures exact control of water inlet valves so that there is always the right amount of water for wash and rinse cycles. Together with the pressure switch, there ...
Page 18 - Digital Temperature Sensor
2nd Edition/Revision 0 (4/28/04) Operation Operation – – Sensors (4) 18 / Sensors (4) 2. Digital Temperature Sensor All models are equipped with an Electric Heater and Temperature Sensor (NTC) to deliver guaranteed wash temperatures. NOTE: Compare with competition washers which only have heaters in ...
Page 20 - Unbalanced Load Sensor; Accurate measuring of unbalance by
2nd Edition/Revision 0 (4/28/04) 20 / Operation Operation – – Sensors (6) Sensors (6) 4. Unbalanced Load Sensor • Accurate measuring of unbalance by deviation of spin speed and slow down time of drum • Infinite adapting of spin speeds • Compensates reducing of spin speeds by prolonging spinning time...
Page 21 - load distribution; dangerous; After 4 attempts
2nd Edition/Revision 0 (4/28/04) 21 / Operation Operation – – Sensors (7) Sensors (7) 4. Unbalanced Load Sensor Spin speed [rpm] 0 200 400 600 800 1000 1200 max. 15 trials III IV II I load distribution unbalance Spin speed (rpm) spinning profile good small 1200 (max.) I uneven medium 1000 (reduced) ...
Page 22 - Cleaning Drain Pump Trap
2nd Edition/Revision 0 (4/28/04) Operation Operation – – Cleaning Drain Pump Trap 22 / Cleaning Drain Pump Trap Unlike WFK, WFL & WFR washers, WFMC/WFXD drain pumps are maintenance-free. So, larger objects such as coins and paper clips are no longer collected in the drain pump trap. The drain pu...
Page 23 - Preventing Water Collecting in Door Seals; Directing water away from door seals:
2nd Edition/Revision 0 (4/28/04) 23 / Operation Operation – – Preventing Water Collecting in Door Seals Preventing Water Collecting in Door Seals Unlike WFK, WFL & WFR washers, WFMC/WFXD washers have tilted tubs and flow through tub paddles to help prevent water collecting in door seals and to e...
Page 24 - Laundry Deflector
2nd Edition/Revision 0 (4/28/04) 24 / Operation Operation – – Laundry Deflector Laundry Deflector Unlike WFK, WFL & WFR washers, WFMC/WFXD washers have a laundry deflector to prevent small items such as socks and wash rags from collecting in door seals. Without laundry deflectors, small clothes ...
Page 39 - Drum Drive Motor
2nd Edition/Revision 0 (4/28/04) 39 / Disassembly Disassembly – – Drum Drive Motor Drum Drive Motor To remove drum drive motors: • Remove rear panel• Remove rear tub spring• Remove drum belt• Disconnect wire harnesses• Remove two motor bolts, then pull motor out toward rear of washer WARNING: The dr...
Page 40 - Drain Pump
2nd Edition/Revision 0 (4/28/04) 40 / Disassembly Disassembly – – Drain Pump Drain Pump To remove drain pumps: • Remove front panel• Loosen and remove hoses• Disconnect wire harness• Carefully slide pump toward rear of washer, then lift it out of washer (taking care to not damage the four rubber fee...
Page 41 - Water Valves & RFI Filter; ...and that’s all
2nd Edition/Revision 0 (4/28/04) Disassembly Disassembly – – Water Valves & RFI Filter 41 / Water Valves & RFI Filter …and that’s all there is to taking apart the washers! Water valves HINT: Water valves are bent and snapped into place. When removing valves, take care not to break off plasti...
Page 42 - WFMC32/WFXD52 Wiring Diagram
2nd Edition/Revision 0 (4/28/04) 42 Power input DEFINITIONS: • “Mains” = “power”• “Earth” = “ground” 10ºC (50ºF): 36 – 44kW20ºC (68ºF): 22.8 – 27.4kW30ºC (86ºF): 14.8 – 17.5kW40ºC (104ºF): 9.8 – 11.5kW50ºC (122ºF): 6.6 – 7.7kW60ºC (140ºF): 4.6 – 5.3kW66ºC (151ºF): 3.73 – 4.29kW73ºC (163ºF): 2.94 – 3...
Page 44 - • Three concrete vibration dampeners, one top & two
2nd Edition/Revision 0 (4/28/04) 44 / WFMC/WFXD Service Tips WFMC/WFXD Service Tips – – Ratings (1) Ratings (1) • Ratings: 120VAC, 15A, 60 Hz, 1350W (uses 11A max.). • Hot & cold water inputs: 3/4” NPT, 14.5 – 145 psi, 2.2 gal. (8 l)/minute – 5.2 gal (19.8 l)/minute. • Plug: NEMA 5-15P 120V, 15A...
Page 45 - Drain pump flow rate:
2nd Edition/Revision 0 (4/28/04) 45 / WFMC/WFXD Service Tips WFMC/WFXD Service Tips – – Ratings (2) Ratings (2) • Drum motor: 120VAC, 3-phase, 850W, 400Hz variable frequency (for use with 3-phase motor control), asynchronous, class F insulated, with tachometer. • Heater: 240VAC, 1000W, 8.8A, 13.7 – ...
Page 47 - Infrequently Asked; Length of power cord; for regular cotton; Dimensions
2nd Edition/Revision 0 (4/28/04) WFMC/WFXD Service Tips WFMC/WFXD Service Tips – – Infrequently Asked Infrequently Asked Questions (1) Questions (1) 47 / • Wash temperatures: 155ºF Sanitary, 150ºF Temp. boost, 120ºF – 125ºF Hot, 90ºF – 95ºF Warm, 60ºF – 70ºF Cold. • Length of power cord – 6’ (72”) •...
Page 48 - Door opening
2nd Edition/Revision 0 (4/28/04) WFMC/WFXD Service Tips WFMC/WFXD Service Tips – – Infrequently Asked Infrequently Asked Questions (2) Questions (2) • Door opening – 16” (41 cm) • Water usage / ft 3 – 8.5 gal./ft 3 (WFMC32/WFXD52); 7.5 gal./ft 3 (WFMC64/WFXD84) • Water usage: • WFMC32/WFXD52 • Cotto...
Page 49 - Installing Door Seals
2nd Edition/Revision 0 (4/28/04) WFMC/WFXD Service Tips WFMC/WFXD Service Tips – – Installing Door Seals 49 / Installing Door Seals Certain repairs can involve removing or disconnecting the door seal (gasket) for access. To insure proper washer operation and prevent leaking, door seals must be reins...
Page 50 - Reconnecting Harnesses; Examples of wire harnesses that can be left disconnected:
2nd Edition/Revision 0 (4/28/04) 50 / WFMC/WFXD Service Tips WFMC/WFXD Service Tips – – Reconnecting Harnesses Reconnecting Harnesses There have been occasions when wire harnesses have not been reconnected after repairs have been made, especially for harnesses disconnected to make easier access to r...
Page 54 - Door Lock
2nd Edition/Revision 0 (4/28/04) 54 / WFMC/WFXD Service Tips WFMC/WFXD Service Tips – – Door Lock Door Lock HINT: Can remove fascia panel & front shield to access door lock. Door lock Door lock manual release Door lock terminals HINT: To remove the access cover to use the door lock manual releas...
Page 56 - Access past door seal (shown on previous page)
2nd Edition/Revision 0 (4/28/04) 56 / WFMC/WFXD Service Tips WFMC/WFXD Service Tips – – Resetting Door Locks (2) Resetting Door Locks (2) There are three ways to reset door locks (shown below) – each has advantages & disadvantages: 1. Access past door seal (shown on previous page) – eliminates a...
Page 57 - Replacing Door Locks
2nd Edition/Revision 0 (4/28/04) WFMC/WFXD Service Tips WFMC/WFXD Service Tips – – Replacing Door Locks 57 / Replacing Door Locks Some door locks on units made on or before 2/13/04 may not hold properly. Replace them (as shown below): 1. Acceptable door locks – Those showing “N” at end of # on end o...
Page 59 - Mechanical & Analog Pressure Switches
2nd Edition/Revision 0 (4/28/04) 59 / WFMC64/WFXD84 Service Tips WFMC64/WFXD84 Service Tips – – Mechanical & Analog Pressure Switches Mechanical & Analog Pressure Switches The water level (pressure switch) system consists of a mechanical pressure switch and an analog pressure switch. Mechani...
Page 60 - Polinox; POLINOX TUB; Lifecycle Test
2nd Edition/Revision 0 (4/28/04) WFMC/WFXD Service Tips WFMC/WFXD Service Tips – – Polinox Polinox Outer Outer Drum (Tub) Drum (Tub) 60 POLINOX TUB POLINOX TUB Lifecycle Test 4000 washes = 10 yearsHighest spin 300 consecutive times (wash-spin, wash-spin, etc. -have tested up to 900 wash-spin cycles)...
Page 61 - Control
2nd Edition/Revision 0 (4/28/04) WFMC32/WFXD52 Service Tips WFMC32/WFXD52 Service Tips – – Control Control Module Wire & Terminal Colors 61 / Module Wire & Terminal Colors 120V input 2-PK 5-BK 2-BL 6-WH 7-BL WH clear YE GN WH PK BL HINT: This will help with reconnecting wires. WH To water va...
Page 62 - WFMC64/WFXD84 Service Tips
2nd Edition/Revision 0 (4/28/04) 62 120V input 2-PK 5-BK 2-BL 4-WH 7-BL WH GY YE GN WH PK BL HINT: This will help with reconnecting wires. WH To water valves To pressure switch To door lock To motor control To drain pump Remove cover to access wires WFMC64/WFXD84 Service Tips WFMC64/WFXD84 Service T...
Page 63 - Test Program; The
2nd Edition/Revision 0 (4/28/04) WFMC/WFXD Service Tips WFMC/WFXD Service Tips – – Test Program Test Program (1A): Starting WFMC32/WFXD52 Test Program 63 / (1A): Starting WFMC32/WFXD52 Test Program The WFMC32/WFXD52 washer test programs self-diagnose problems, including listing the last 8 fault code...
Page 65 - Choosing Tests; Understanding
2nd Edition/Revision 0 (4/28/04) WFMC/WFXD Service Tips WFMC/WFXD Service Tips – – Test Program (1C): Test Program (1C): Choosing Tests 65 / Choosing Tests Understanding WFMC/WFXD test programs: 1. Generating fault codes: Most fault codes are generated by running specific tests. 2. Viewing fault cod...
Page 66 - Displaying Selected Tests; All washers have displays showing what test has been selected.; Test
2nd Edition/Revision 0 (4/28/04) WFMC/WFXD Service Tips WFMC/WFXD Service Tips – – Test Program (1D): Test Program (1D): Displaying Selected Tests Displaying Selected Tests 66 / All washers have displays showing what test has been selected. WFMC64/WFXD84 Displays P:03 WFMC32/WFXD52 Displays Test # T...
Page 67 - WFMC64/WXFD84 Text Displays
2nd Edition/Revision 0 (4/28/04) 67 / WFMC/WFXD Service Tips WFMC/WFXD Service Tips – – Test Program (1E): Test Program (1E): WFMC64/WXFD84 Text Displays WFMC64/WXFD84 Text Displays WFMC64/WFXD84 washers have full text displays showing which devices are running at each point during each test. They’r...
Page 68 - Code Displays; Viewing fault codes
2nd Edition/Revision 0 (4/28/04) WFMC/WFXD Service Tips WFMC/WFXD Service Tips – – Test Program (2A): Fault Test Program (2A): Fault Code Displays Code Displays 68 / WFMC32/WFXD52 fault code displays flash – alternating between fault code ( E:09 ) and wash when fault occurred ( C:01 ) Viewing fault ...
Page 77 - WARNING; Unplug washer
2nd Edition/Revision 0 (4/28/04) 77 / WFMC/WFXD Service Tips WFMC/WFXD Service Tips – – Troubleshooting (1) Troubleshooting (1) Symptom Problem Solution Washer won’t start. Electricity is disconnected or has been turned off. Cycle selector knob or control module has failed. Make sure washer is conne...
Page 80 - Troubleshooting
2nd Edition/Revision 0 (4/28/04) 80 / WFMC/WFXD Service Tips WFMC/WFXD Service Tips – – Troubleshooting Troubleshooting of Minor Faults 1 (Customer Self of Minor Faults 1 (Customer Self - - Help) Help)
Page 82 - Maintenance
2nd Edition/Revision 0 (4/28/04) 82 WFMC/WFXD Service Tips WFMC/WFXD Service Tips – – Customer Cleaning & Customer Cleaning & Maintenance Maintenance /
Page 83 - Oversudsing; suds lock
2nd Edition/Revision 0 (4/28/04) 83 / WFMC/WFXD Service Tips WFMC/WFXD Service Tips – – Oversudsing Oversudsing & Suds Lock & Suds Lock If washers time out and shut off without an end of cycle signal(and without going through the spin cycle), the washer has experienced suds lock , a possible...