Page 2 - Trademarks; marks might infringe upon the rights of the trademark owners.
2 SIPART PS2 Manual A5E00074630--06 Copyright e Siemens AG 2006 All rights reserved The reproduction, transmission or use of this docu-ment or its contents is not permitted without ex-press written authority. Offenders will be liable for damages. All rights, including rights created by pa-tent grant...
Page 3 - Contents; Information for the Operator
SIPART PS2 Manual A5E00074630--06 3 Contents 0 Information for the Operator 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1 General information 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2 Classification o...
Page 5 - accurate measuring results.; without; SIPART PS2; with; SIPART PS2 EEx d; in a; pressurized explosion proof housing; General information
Information for the Operator 5 SIPART PS2 Manual A5E00074631--06 Information for the Operator Dear customer, Please read this manual before starting work!It contains important information and data which, when observed, ensure full availability of the equipment and save service costs. This simplifies...
Page 6 - notes and warnings given in this document in specific cases and to; Warning and Note; Classification of Safety Related Notices; DANGER; result in death or serious inury.; WARNING; result in death or serious injury.
Information for the Operator SIPART PS2 Manual A5E00074631--06 6 This manual contains the information required for use as intended of the product it describes. It is addressed to technically qualified person- nel specially trained or having relevant knowledge of instrumentation and control technolog...
Page 7 - CAUTION; Qualified Personnel
Information for the Operator 7 SIPART PS2 Manual A5E00074631--06 ! CAUTION used with the safety alert symbol indicates a potentially hazardous si- tuation which, if not avoided, may result in minor or moderate injury. CAUTION used without the safety alert symbol indicates a potentially hazardous sit...
Page 8 - precautions of the actuator used must therefore be scrupulously
Information for the Operator SIPART PS2 Manual A5E00074631--06 8 ! WARNING The instrument must only be installed and commissioned by qualified personnel.The device may be used solely for the purposes described in this manual.The instrument is designed for connection to functional and safety extra lo...
Page 9 - Technical Documentation; FI 01 catalog is also available at the above Web address.; Warranty Information; which also contains the complete and exclusive warranty. The con-
Information for the Operator 9 SIPART PS2 Manual A5E00074631--06 ! WARNING The device may not be operated while the leaflets are in the housing. 0.4 Use as intended Use as intended for the purpose of this manual means that this product must only be used for the applications described in the technica...
Page 10 - packaging. Check that the delivery is complete and undamaged.; Standards and Regulations; As far as possible, the harmonized European standards were used to
Information for the Operator SIPART PS2 Manual A5E00074631--06 10 0.7 Delivery Notes The scope of delivery is listed on the dispatch papers accompanying the delivery in accordance with the valid contract of sale.When you open the packaging please observe the information on the packaging. Check that ...
Page 11 - Introduction; General information about the positioner; Purpose
Introduction 11 SIPART PS2 Manual A5E00074631--06 Introduction 1.1 General information about the positioner The positioner is used to adjust and control pneumatic actuators. The controller operates electropneumatically with compressed air as an energy supply. For example, the positioner can be used ...
Page 13 - linear actuator
Introduction 13 SIPART PS2 Manual A5E00074631--06 1 2 3 4 1 Actuator 2 Positioner, single-acting in metal housing 3 Lantern 4 Manometer block, single-acting 5 Valve 5 Figure 1-1 Positioner mounted on linear actuator (single-acting) 1 2 3 1 Positioner double-acting in plastic housing 2 Part-turn actu...
Page 15 - Design and Functional Principle; Design and Method of Operation; variable
Design and Functional Principle 15 SIPART PS2 Manual A5E00074631--06 Design and Method of Operation The following chapter describes the mechanical and electrical design, the instrument components and method of operation of the positioner. 2.1 Overview The electropneumatic positioner forms a control ...
Page 16 - not
Design and Functional Principle 16 SIPART PS2 Manual A5E00074631--06 spond even when the power supply fails or the electronics are defec- tive.The actuator can also be blocked or driven to its final positions depend- ing on the configuration for example by an external event via a digital input (DI2)...
Page 17 - Name plate design
Design and Functional Principle 17 SIPART PS2 Manual A5E00074631--06 2.2 Name plate design (7) (1) (3) (2) (5) (6) (4) (8) (1) Order number (5) Serial number (2) Manufacturer (6) Place of manufacture (3) Product name (7) Protection class (4) Technical data (8) Observe manual Figure 2-1 Design name p...
Page 18 - also on the motherboard.
Design and Functional Principle 18 SIPART PS2 Manual A5E00074631--06 8 9 6.2 6.1 10 3 7 ---- ++ 1 10 138 238 9 2 12 1 4 5 1 Input: Supply air 7 Transmission ratio selector 2 Output: Actuating pressure Y1 (only possible with positioner open) 3 Display 8 Adjusting wheel for friction clutch 4 Output: A...
Page 19 - Actuating pressure Y1
Design and Functional Principle 19 SIPART PS2 Manual A5E00074631--06 2.3.3 Pneumatic Connections The pneumatic connections are on the right hand side of the positioner (figure 2-4 and figure 2-5). 1 2 3 4 5 1 Actuating pressure Y1 in single- and double-acting actuators 2 Feedback shaft 3 Supply air ...
Page 22 - The positioner can be mounted on almost all actuators with the ap-
Design and Functional Principle 22 SIPART PS2 Manual A5E00074631--06 2.3.4 Mounting Kit The positioner can be mounted on almost all actuators with the ap- propriate mounting kit. 2.3.5 Purge air switching (not in the explosion proof version) The purge air switch is accessible above the pneumatic ter...
Page 23 - Method of Operation
Design and Functional Principle 23 SIPART PS2 Manual A5E00074631--06 2.4 Method of Operation The electropneumatic positioner SIPART PS2 forms a control circuit with the pneumatic actuator in which the actual value x is the position of the actuator bar in linear actuators or the position of the actua...
Page 24 - acting actuators with the linear actuator as an example.; NOTE; The exhaust air valve is always open when there is no current.
Design and Functional Principle 24 SIPART PS2 Manual A5E00074631--06 Figure 2-10, page 25 shows the block diagrams for single- and double- acting actuators with the linear actuator as an example. . NOTE The exhaust air valve is always open when there is no current. Figure 2-9 Method of operation fiv...
Page 26 - held communicator; State as supplied; Function
Design and Functional Principle 26 SIPART PS2 Manual A5E00074631--06 2.5 HART-function The positioner is also available with built-in HART-functions. The HART protocol allows you to communicate with your instrument with a hand- held communicator R , PC or programming unit. This enables you to config...
Page 27 - Installation of options modules; versions
Design and Functional Principle 27 SIPART PS2 Manual A5E00074631--06 2.7 Installation of options modules 2.7.1 Installation of options modules in normal and intrinsically safe versions The following option modules are available for the positioner in the standard and the intrinsically safe version: -...
Page 29 - Installation of options modules in explosion proof version
Design and Functional Principle 29 SIPART PS2 Manual A5E00074631--06 2.7.2 Installation of options modules in explosion proof version The following option modules are available for the positioner in the ex- plosion-proof version: -- Iy -module -- Alarm module The options modules are protected and me...
Page 30 - Tighten both screws carefully in clockwise direction.
Design and Functional Principle 30 SIPART PS2 Manual A5E00074631--06 . NOTE To prevent premature wearing of the fixture by the self-tapping screw (1.1) next to the display, the following method of mounting the module cover (1) has proven effective.1. Turn the screws counterclockwise until you feel t...
Page 32 - Installation
Design and Functional Principle 32 SIPART PS2 Manual A5E00074631--06 Insert the I y module (3) in the lower slot of the rack up to the stop and use the 6-pin flat ribbon cable (6) provided to connect it to the motherboard (see figure 2-11, page 28). 2.7.4 Alarm module The alarm module contains S 3 d...
Page 34 - Setting the two limit values:
Design and Functional Principle 34 SIPART PS2 Manual A5E00074631--06 9. Make all the electrical connections between the motherboard and the options with the ribbon cables provided and between the mo- therboard and potentiometers with the potentiometer cable. 10. Fix the enclosed module cover instead...
Page 38 - on terminals 41 and 42 changes.; be of help if you are having trouble with the adjustment: open and
Design and Functional Principle 38 SIPART PS2 Manual A5E00074631--06 Setting the two limit values: 1. Drive the actuator to the first desired mechanical position.2. Adjust the top actuating disc (7.2) by hand until the output signal on terminals 41 and 42 changes. 3. Drive the actuator to the second...
Page 39 - The manometer block for single-acting actuator contains two mano-; Manometer block
Design and Functional Principle 39 SIPART PS2 Manual A5E00074631--06 2.7.8 Accessories Y1 PZ PZ Y1 Y2 Figure 2-14 Manometer block (left for single-acting, right for double-acting actuators) The manometer block for single-acting actuator contains two mano- meters which are screwed to the lateral pneu...
Page 41 - Preparing for Operation; the packaging. Compare this with the order number in chapter 7.1,; Dimensional drawings
Preparing for Operation 41 SIPART PS2 Manual A5E00074631--06 Preparing for Operation This chapter describes all the preparations necessary for operating the positioner. 3.1 Instrument identification (type key) The order number of the positioner is printed on the rating plate and on the packaging. Co...
Page 43 - this chapter; General
Preparing for Operation 43 SIPART PS2 Manual A5E00074631--06 M8, 14 deep (4x) 23 129.5 ∅ 8 h9 3.5 235,3 60 M6, 11 deep (4x) All air connections G 1/ 4 or 1 / 4 ”NPT 7.5 25.7 14,3 1) M6, 8 deep (2x) M20, M25 or 1/ 2 ”NPT (2x) 87.2 65 43 7.75 50 ∅ ∅ 136.5 34 25 4.5 10.25 19,25 33.5 33.5 7 12 E 82,5 15...
Page 44 - Instructions for using positioners in a wet environment
Preparing for Operation 44 SIPART PS2 Manual A5E00074631--06 . NOTE The positioner will be equipped at the factory and delivered complete with the necessary options at the customer’s request. Options modules may only be retrofitted by our service technicians.The positioner must be assembled – especi...
Page 46 - Assembly of the screw-type gland with plastic hose
Preparing for Operation 46 SIPART PS2 Manual A5E00074631--06 Assembly of the screw-type gland with plastic hose S Unscrew the sinter bronze silencer from the exhaust air opening on the underside of the housing. S Screw the screw-type gland mentioned above into the exhaust air opening. S Mount the ab...
Page 47 - Procedure
Preparing for Operation 47 SIPART PS2 Manual A5E00074631--06 Procedure After you have installed the positioner and put it fully into operation, you can set the torque for the friction clutch as follows: S On the module cover, insert an ordinary 4 mm wide screwdriver into a slot on the yellow wheel. ...
Page 49 - The; Designation
Preparing for Operation 49 SIPART PS2 Manual A5E00074631--06 3.3.3 Mounting kit “linear actuator” 6DR4004-8V and 6DR4004-8L The scope of delivery of the mounting kit “linear actuator IEC 534 (3 mm to 35 mm)” are contained (ser. no. see figure 3-7, page 51): Ser. no. pieces Designation Note 1 1 NAMUR...
Page 52 - Pieces
Preparing for Operation 52 SIPART PS2 Manual A5E00074631--06 4) 8 1 10 11 7 21 11 10 11 as required Mounting on yoke with columns Mounting on yoke with plane surface 8 10 Mounting on yoke with ledge Figure 3-7 Assembly procedure (linear actuator) continued 3.3.5 Mounting kit “part-turn actuator” 6DR...
Page 55 - explosion proof version
Preparing for Operation 55 SIPART PS2 Manual A5E00074631--06 0%20 40 60 80 100% 1) 2) 3) 5) 18 2 3 16 17 2 4.1 9 14 15 4) 2 3 Figure 3-9 Assembly procedure for explosion proof version (part-turn actuator)
Page 57 - fastening level; Electrical Connection; Working reliability regulations
Preparing for Operation 57 SIPART PS2 Manual A5E00074631--06 M6 4 35 Schwenkantrieb Befestigungsebene Stellungsregler F05-Lkr.- 50 +0,1 fastening level positioner part-turn actuator Figure 3-11 Attachment of part-turn actuator, mounting console (scope of delivery actuator manufacturer),dimensions 3....
Page 58 - when the housing is closed. Where power supply is required, we
Preparing for Operation 58 SIPART PS2 Manual A5E00074631--06 ! WARNING If the intrinsically safe version is operated with a higher operating vol- tage by mistake, the positioner must no longer be used for intrinsically safe application.The explosion-proof positioner may only be supplied with electri...
Page 61 - Digital inputs and outputs
Preparing for Operation 61 SIPART PS2 Manual A5E00074631--06 U H 6162 6162 J E + + ≤ 35 V Iy module: 6DR4004-8J Figure 3-16 I y- module 6DR4004-8J, not Ex Digital inputs and outputs + 1112 +13 V +4,5 V ≥ 1 Digital input 2 2122 + +3 V 3132 4142 5152 Alarm module 6DR4004-8A 1K 1K 1K 35 V + 35 V + 35 V...
Page 62 - Mechnical limit switch module; Connection in intrinsically safe version
Preparing for Operation 62 SIPART PS2 Manual A5E00074631--06 3132 4142 5152 SIA module 6DR4004-8G + + + 1K21 10K <35 V 8.2 V 8.2 V Fault message Limit value A1 Limit value A2 Swi tchi ng am pl ifi er accor di ng to E N 60947- 5- 6 Figure 3-18 SIA module 6DR4004-8G, not Ex Mechnical limit switch m...
Page 63 - Standard controller
Preparing for Operation 63 SIPART PS2 Manual A5E00074631--06 Standard controller + J 4 to 20 mA 6DR5010-xExxx 6DR5020-xExxx 6DR5011-xExxx 678910 A E EEx Non-hazardous area Intrinsically safe power source Hazardous area zone 1 or zone 2 Positioner Digital input 1 Figure 3-20 Two-wire connection, EEx ...
Page 65 - setting range 1
Preparing for Operation 65 SIPART PS2 Manual A5E00074631--06 L+ Iy M M Instrument 1 6DR5210-xExxx6DR5220-xExxx6DR5211-xExxx 6DR5210-xExxx6DR5220-xExxx6DR5211-xExxx I EEx U EEx # # +18 to 30 V +0/4 to 20 mA Power supply in tri nsi cal ly saf e feed sour ces Instrument 2 Positioner Positioner setting ...
Page 67 - SIA module
Preparing for Operation 67 SIPART PS2 Manual A5E00074631--06 SIA module 6DR4004-6G EEx EEx EEx 3132 4142 5152 2K1 10K + + + 8.2 V 8.2 V 8.2 V Hazardous area zone 1 or zone 2 Non-hazardous area Fault message Limit value A1 Limit value A2 Intrinsically safe Switching ampli- fier to DIN EN 60947-5-6 Fi...
Page 68 - Connection in type of protection “n” version
Preparing for Operation 68 SIPART PS2 Manual A5E00074631--06 3.4.3 Connection in type of protection “n” version Standard controller + J 4 to 20 mA 6DR5010-xGxxx 6DR5020-xGxxx 6DR5011-xGxxx 678910 A E Hazardous area zone 2 Non-hazardous area Positioner Digital input 1 Figure 3-28 Two-wire connection,...
Page 69 - Current output
Preparing for Operation 69 SIPART PS2 Manual A5E00074631--06 + 0/4 to 20 mA 6DR5210-Gxxx 6DR5220-Gxxx 6DR5211-Gxxx 2345 678910 A E *) *) Only for three-wire connection + 18 to 30 V U *) HAR Communicator J Hazardous area zone 2 Non-hazardous area Positioner Digital input 1 Figure 3-30 Three-/Four-wir...
Page 71 - Pneumatic Connection
Preparing for Operation 71 SIPART PS2 Manual A5E00074631--06 3.5 Pneumatic Connection ! WARNING For reasons of safety, the pneumatic power may only be supplied after assembly when the positioner is switched to operating level P manual operation with electrical signal applied (as-delivered state, see...
Page 72 - Automatic initialization
Preparing for Operation 72 SIPART PS2 Manual A5E00074631--06 3.6 Commissioning Once the positioner has been fitted to a pneumatic actuator, it must be provided with electrical and pneumatic auxiliary power.Then you can then adapt the position controller to the respective actua- tor by parameterizing...
Page 74 - Automatic initialization of linear actuator
Preparing for Operation 74 SIPART PS2 Manual A5E00074631--06 NOTICEfor the explosion-proof version: Only adjust the outer friction clutch (8, Fig. 2-12, page 31). The internal friction clutch (8, Fig. 2-11 page 28) is fixed and, for the explosion- proof version, must not be adjusted. 3.6.2 Automatic...
Page 76 - Manual initialization of linear actuator
Preparing for Operation 76 SIPART PS2 Manual A5E00074631--06 3.6.3 Manual initialization of linear actuator The positioner can be initialized with this function without the actuator being driven hard against the limit stop. The start and end positions of the travel are set manually. The other initia...
Page 79 - Preparations for part-turn actuator; operation; Automatic initialization of part-turn actuator
Preparing for Operation 79 SIPART PS2 Manual A5E00074631--06 3.6.4 Preparations for part-turn actuator . NOTEVery important: Switch the transmission ratio selector in the positioner (8, figure 2-2, page 17) to position 90 ° (normal angle for part-turn actuator). 1. Mount the positioner with the appr...
Page 81 - Configuration; Manual initialization of part-turn actuators; tion procedure in
Preparing for Operation 81 SIPART PS2 Manual A5E00074631--06 To exit the Configuration mode, press the operation mode key for longer than 5 s. The software version is displayed after about 5 s. The instrument is in manual operation after releasing the operation mode key. . NOTE You can abort an ongo...
Page 82 - Make sure that the transmission ratio selector is in position 90
Preparing for Operation 82 SIPART PS2 Manual A5E00074631--06 . NOTE Make sure that the transmission ratio selector is in position 90 ° ! 5. Switch on to the following display by pressing the operation modekey twice: The following steps are identical with the steps 6) to 9) for initiali- zation of li...
Page 87 - NOTICE
Preparing for Operation 87 SIPART PS2 Manual A5E00074631--06 3.7 Copying initialization data (positioner exchange) With this function you have the possibility of starting up a positioner without running the initialization routine. This allows for example a posi- tioner to be changed on a running sys...
Page 89 - Operation
Operation 89 SIPART PS2 Manual A5E00074631--06 Operation The following chapter describes the operation of the positioner. 4.1 Display The LC display has two lines whereby the lines have different segmentation. The elements of the top line consist of 7, those of the bottom line of 14 segments. The co...
Page 90 - The degree of protection IP 66/NEMA4x is not guaranteed as long as
Operation 90 SIPART PS2 Manual A5E00074631--06 Figure 4-1 Meaning of the various display options . NOTE The degree of protection IP 66/NEMA4x is not guaranteed as long as the positioner is open.
Page 92 - Configuration and initialization
Operation 92 SIPART PS2 Manual A5E00074631--06 4.3 Operating modes The positioner can be operated in five operating modes.1. P-manual mode (ex-factory state) 2. Configuration and initialization 3. Manual mode (MAN) 4. Automatic (AUT) 5. Diagnostic display Figure 4-4 gives you an overview of the poss...
Page 95 - operation the position last reached is retained.
Operation 95 SIPART PS2 Manual A5E00074631--06 See chapter 4.5, page 122 for further information. . NOTE The respective operating mode (MAN or AUT) of the positioner is retai- ned when you switch to the diagnostic display, i.e. in automatic opera- tion the specified setpoint is still used for contro...
Page 101 - Setpoint ramp UP
Operation 101 SIPART PS2 Manual A5E00074631--06 Positioner 1 Positioner 2 100 %-SPRE 100 %-SPRA SPRA SPRE [0 % to 100 %] y = x 100 % 0 % Positioner 1 Positioner 2 6.SDIR = FALL 6.SDIR = riSE J W Setting range 1 Setting range 2 Total setting range 100 % Figure 4-8 Example: Split range-operation with ...
Page 103 - and; YE must always be set to greater than YA.
Operation 103 SIPART PS2 Manual A5E00074631--06 Dead zone of the controllerAt dEbA = AUto the dead zone in automatic operation is adapted con- tinuously to the requirements of the control circuit. The dead zone is gradually increased on detecting a control oscillation. The reverse adaptation takes p...
Page 104 - set with parameter “YCDO” or above that set with parameter “YCUP”.
Operation 104 SIPART PS2 Manual A5E00074631--06 Example:YNRM = FLOW with YA = 10 % and YE = 80 % YNRM = MPOS or YNRM = FLOWPresetting: YA = 0% and YE = 100% Input current (setpoint) X displayW display X displayW display X displayW display Mechan. Stroke(actual value) Mechan. Stroke (actual value) Me...
Page 108 - endstop positions, we recommend activating the parameters; determined maintenance parameters are deleted.
Operation 108 SIPART PS2 Manual A5E00074631--06 Monitoring time for setting the fault messagesThe set value(s) is/are for the specification of the time, within which the positioner must have reached a compensated state. The corresponding response threshold is preset with “49. LIM”.If the set time is...
Page 112 - guide value and the expected position sequence, which allows
Operation 112 SIPART PS2 Manual A5E00074631--06 General control valve malfunctionThis parameter activates the dynamic monitoring of the control valve reaction. To do this, the actual position sequence is compared to the guide value and the expected position sequence, which allows conclusions with re...
Page 114 - the filtered step is saved as slipstick value. When the valve moves
Operation 114 SIPART PS2 Manual A5E00074631--06 Slipstick effectThis parameter is used to activate the function for the detection of a slipstick effect. The device tries to detect sudden changes of the valve position that indicate excess slipstick. If the device detects a slipstick, the filtered ste...
Page 116 - hold 1 error message.; as a malfunction if the threshold values are exceeded.
Operation 116 SIPART PS2 Manual A5E00074631--06 Shifting the upper stopThis function is for detecting when the upper stop has changed its value compared to the value during initialization by more than the specified tolerance value. Monitoring is only possible if the valve is within the tight closing...
Page 120 - warning messages when a certain fraction of the maximal number is
Operation 120 SIPART PS2 Manual A5E00074631--06 Monitoring of the changes of directionThis parameter activates the monitoring of the changes of direction. This function allows the preventive maintenance of the control valve, also see chapter 4.5 “Diagnosics”, page 122. Limit for the changes of direc...
Page 123 - path between 0 and 100 % and back. The value is written into a; STRKS
Operation 123 SIPART PS2 Manual A5E00074631--06 No. Reset possible Unit Values than can be indicated Meaning Abbre- viation 21 P100 P otentiometer value upper stop ( 100 %) 0.0 to 100.0 % 22 IMPUP Pulse length up ( Imp ulse Length Up ) 2 to 160 ms 23 IMPDN Pulse length down ( Imp ulse Length D ow n ...
Page 125 - HOURS
Operation 125 SIPART PS2 Manual A5E00074631--06 Number of fault messagesIn the controller, every malfunction is noted and added to the number of fault messages. The counter can be set to zero with the incrementbutton . Number of alarms 1 and Number of alarms 2The reaction of alarms 1 and 2 is counte...
Page 133 - Explanations for the “Error codes” column:
Operation 133 SIPART PS2 Manual A5E00074631--06 Error code Possible causes Error message disappears if... Parameter- setting Event three- level 12 yes Slipstick effect occurs d. STIC ¸ OFF ... no more slipstick can be detected, or the function is deactivated. Increased slipstick, valve no longer mov...
Page 134 - Stroke number monitoring
Operation 134 SIPART PS2 Manual A5E00074631--06 4 Stroke number monitoring 5 Monitoring of the number of changes of direction The two values, number of strokes and number of changes of direction, are compared to the threshold values on a continuous basis. These values result from the parameters “L1....
Page 136 - Guide; see; Initialization; In which environment and under which basic conditions does the; Stress due to knocks or shocks (e.g. steam pulses or flaps breaking; When does the fault occur?; usually after a certain operation time
Operation 136 SIPART PS2 Manual A5E00074631--06 4.5.4 Fault correction Guide see Table In whichoperating mode does the fault occur? • Initialization 5 • Manual mode and automatic mode 6 7 8 9 In which environment and under which basic conditions does the fault occur? • Wet environment (e.g. heavy ra...
Page 137 - Fault indication
Operation 137 SIPART PS2 Manual A5E00074631--06 Fault indication (symptoms) possible cause(s) Remedies • SIPART PS2 stops during “RUN 1”. • Initialization started from end position and • reaction time of max. 1 min. not waited for. • Mains pressure not connected or insufficient. • Up to 1 min. delay...
Page 139 - Meaning of the other display text; Remarks on the tables:; Upper lin
Operation 139 SIPART PS2 Manual A5E00074631--06 Fault indication (symptoms) possible cause(s) Remedies • Zero point misadjusts sporadically (> 3 %). • Stress caused by knocks or shocks result in acceleration values that are so high that the friction clutch is misadjusted (e.g. with “steam pulses”...
Page 140 - Messages during the installation phase:
Operation 140 SIPART PS2 Manual A5E00074631--06 Messages during the installation phase: Upper lin e Lower lin e Meaning/cause Measure P---- x See above See above RUN 1 x Initialization has been started, part 1 is active (direction of action is being determined) S Wait RUN 2 x Initialization, part 2 ...
Page 141 - Measure
Operation 141 SIPART PS2 Manual A5E00074631--06 Measure Meaning/cause Lower lin e Upper lin e UP > x “UP” tolerance range exceeded or inactive zone of the potentiometer passed S Increase effective lever length for linear actuators or switch transmission ratio selector to 90 degrees S Press operat...
Page 142 - Messages on exiting configuration mode:; Messages during operation:
Operation 142 SIPART PS2 Manual A5E00074631--06 Messages on exiting configuration mode: Upper lin e Lower lin e Aut o - ma tic M anua lm ode P m anual m ode Meaning/cause Measure 4.nn.nnVER x x Software version S Wait Error SL nn x x Monotony violation of the free characteristic curve at vertice n S...
Page 143 - Optimizing the controller data; actuators also result in large movements.
Operation 143 SIPART PS2 Manual A5E00074631--06 4.7 Optimizing the controller data The data for the control quality that was automatically determined during initialization is optimized for short compensation with low overshooting. In special cases (e.g. extremely small and therefore particularly fas...
Page 145 - Care and Maintenance; Service and Maintenance; Positioner in metal housing and explosion proof version; Removal
Care and Maintenance 145 SIPART PS2 Manual A5E00074631--06 Service and Maintenance The positioner is largely maintenance-free. The positioners are fitted with filters in the pneumatic connections as protection against coarse particles of dirt. If the pneumatic energy supply contains particles of dir...
Page 146 - housing with a dry cloth.
Care and Maintenance 146 SIPART PS2 Manual A5E00074631--06 8. Replace the cover and screw it tight. 9. Re-connect the pipes and supply pneumatic energy. ! DANGER Electrostatic charging must be prevented in hazardous areas. These could be caused by example when cleaning the positioner in plastic hous...
Page 147 - Technical Data; General data for basic device 6DR50xx
Technical Data 147 SIPART PS2 Manual A5E00074631--06 Technical Data General data for basic device 6DR50xx 6DR51xx 6DR52xx 6DR53xx (see following pages) 6
Page 153 - Scope of deliver; Scope of Delivery; sions are identified respectively by a special rating plate.; ners and options modules are combined which are approved for the
Scope of deliver 153 SIPART PS2 Manual A5E00074631--06 Scope of Delivery The positioner and its options modules are delivered as separate units and in different versions. Positioners and options modules for operation in hazardous areas and non-hazardous areas are available. These ver- sions are iden...
Page 154 - Scope of delivery; Scope of delivery of standard controller; Versions; Scope of delivery of options; Option
Scope of delivery 154 SIPART PS2 Manual A5E00074631--06 7.1 Scope of delivery of standard controller Versions Housing Valve Ex-protection Order numbers SIPART PS2 Plastic housing single action non Ex 6DR5010-xNxxx-0AA0 SIPART PS2 2L without Plastic housing double action non Ex 6DR5020-xNxxx-0AA0 2L ...
Page 155 - Scope of delivery of accessories; Accessories
Scope of deliver 155 SIPART PS2 Manual A5E00074631--06 7.3 Scope of delivery of accessories Accessories Order number Mounting kit set linear actuators IEC 534 -- 6 including lever arm for 3 to 35 mm way 6DR4004-8V Additional lever for > 35 to 130 mm way 6DR4004-8L Mounting kit part-turn actuators...
Page 156 - List of Spare Parts; Spare parts list: SIPART PS2 positioner
Scope of delivery 156 SIPART PS2 Manual A5E00074631--06 7.4 List of Spare Parts Spare parts list: SIPART PS2 positioner Description Order No. for version Cover (plastic enclosure) with screws (4 pcs) and seal C73451-A430-D82 6DR4___ 6DR5___ Cover (metal enclosure) with screws (4 pcs) and seal C73451...
Page 157 - Index
Index 157 SIPART PS2 Manual A5E00074631--06 Index A Accessories, 39 Actuating ranges, 130 Alarm function, 106 Alarm module, 32, 61, 66, 70 Application positioner in a wet environment, 44 under great accelerations and vibrations, 46 Assembly, 43 Screw--type gland with plastic hose, 46 Assembly proced...
Page 159 - Appendix; Literature and catalogs; Title
Appendix 159 SIPART PS2 Manual A5E00074631--06 Appendix 9.1 Literature and catalogs Nr. Title Issue by Order no. /1/ Industrial Communication for Au- tomation and Devices Catalog IK PI · 2005 Siemens AG E86060--K6710--A101--B4--7600 /2/ Field Instruments for Process Automation Catalog FI 01 · 2007 S...
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