Page 2 - Edition
Nur Online-Version: Rückenbreite für Druck überprüfen ! A5E03436620-04 GN: 30690_SIPART PS2 SSIP AR T PS2 wit h and wit h out HAR T Com pact Oper ating Ins tructions • 02/2014 Edition 02/2014
Page 5 - SIPART; Compact Operating Instructions; Introduction; Purpose of this documentation
© Siemens AG 2014. All rights reserved A5E03436620-04, 02/2014 3 SIPART Electropneumatic positioners SIPART PS2 (6DR5...) Compact Operating Instructions Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to pre...
Page 7 - Notes on warranty; Safety instructions; Requirement for safe use; Warning symbols on the device
SIPART PS2 (6DR5...) A5E03436620-04, 02/2014 5 CAUTION Insufficient protection during storage The packaging only provides limited protection against moisture and infiltration. ● Provide additional packaging as necessary. Special conditions for storage and transportation of the device are listed in &...
Page 8 - Improper device modifications
SIPART PS2 (6DR5...) 6 A5E03436620-04, 02/2014 2.1.2 Laws and directives Observe the test certification, provisions and laws applicable in your country during connection, assembly and operation. These include, for example: ● National Electrical Code (NEC - NFPA 70) (USA) ● Canadian Electrical Code (...
Page 9 - Basic safety instructions
SIPART PS2 (6DR5...) A5E03436620-04, 02/2014 7 WARNING Loss of safety of device with type of protection "Intrinsic safety Ex i" If the device has already been operated in non-intrinsically safe circuits or the electrical specifications have not been observed, the safety of the device is no l...
Page 10 - Proper mounting; Mounting the linear actuator
SIPART PS2 (6DR5...) 8 A5E03436620-04, 02/2014 WARNING Exceeded maximum ambient or process media temperature Danger of explosion in hazardous areas. Device damage. ● Make sure that the maximum permissible ambient and process media temperatures of the device are not exceeded. Refer to the information...
Page 12 - Positioners subjected to fast acceleration or strong vibration; Introduction locking the setting
SIPART PS2 (6DR5...) 10 A5E03436620-04, 02/2014 4. Fasten the plastic hose with a cable tie onto the control valve such that the opening points downwards. 5. Ensure that the plastic hose does not have any kinks and the exhaust air flows out without any hindrance. 3.5 Positioners subjected to fast ac...
Page 13 - External position detection
SIPART PS2 (6DR5...) A5E03436620-04, 02/2014 11 Requirements ● The positioner is mounted. ● You know whether the transmission ratio is to be set to 33° or 90°. ● The positioner has been commissioned successfully, i.e. initialization was completed with "FINISH". Procedure NOTICE The following...
Page 14 - Installing option modules; Connecting
SIPART PS2 (6DR5...) 12 A5E03436620-04, 02/2014 3.7 Installing option modules A number of option modules are provided for the positioner. Different option modules are available depending on the version of the device. Only the available option modules are listed below. For additional information and ...
Page 16 - Additional safety notes for PA and FF
SIPART PS2 (6DR5...) 14 A5E03436620-04, 02/2014 Two-wire mode NOTICE Connection of voltage source to current input Device damage if a voltage source is connected to the current input I w (terminals 6 and 7). ● Never connect the current input I w to a voltage source, otherwise the positioner may be d...
Page 17 - Electric connection
SIPART PS2 (6DR5...) A5E03436620-04, 02/2014 15 4.2 Electric connection 4.2.1 Device without explosion protection/Device with Ex d type of protection 4.2.1.1 Basic device (without and with HART) Connection diagram for order numbers 6DR50..-0N...; 6DR50.5-0E...; 6DR51..-0N...; 6DR51.5-0E... ① Basic e...
Page 19 - Device with Ex i/Ex n/Ex t type of protection
SIPART PS2 (6DR5...) A5E03436620-04, 02/2014 17 4.2.1.4 Basic device (FF) Connection diagram for order numbers 6DR56..-0N...; 6DR56.5-0E... ① Basic electronics ③ Simulation enable ② Input: Safety shutdown ④ Power source Figure 4-5 Device version 2-wire FOUNDATION Fieldbus (without Ex/with Ex d) 4.2....
Page 23 - Pneumatic connection; Pneumatic connection on the standard controller
SIPART PS2 (6DR5...) A5E03436620-04, 02/2014 21 4.3 Pneumatic connection WARNING Pneumatic auxiliary power Owing to safety reasons, the pneumatic auxiliary power supply must be fed after installation only if the positioner is switched to the "P-manual mode" when an electrical signal is avail...
Page 24 - Pneumatic connection in the flameproof enclosure; Restrictors
SIPART PS2 (6DR5...) 22 A5E03436620-04, 02/2014 4.3.2 Pneumatic connection in the flameproof enclosure Structure The pneumatic connections are provided on the right side of the positioner. ① Restrictor Y2 *) ⑤ Actuating pressure Y1 ② Restrictor Y1 ⑥ Exhaust air outlet ③ Actuating pressure Y2 *) ⑦ En...
Page 25 - Commissioning
SIPART PS2 (6DR5...) A5E03436620-04, 02/2014 23 5 Commissioning 5.1 Basic safety instructions WARNING Improper commissioning in hazardous areas Device failure or danger of explosion in hazardous areas. ● Do not commission the device until it has been mounted completely and connected in accordance wi...
Page 26 - Safety notes for operation with natural gas; Overview
SIPART PS2 (6DR5...) 24 A5E03436620-04, 02/2014 WARNING Commissioning and operation with pending error If an error message appears, correct operation in the process is no longer guaranteed. ● Check the gravity of the error. ● Correct the error. ● If the error still exists: – Take the device out of o...
Page 28 - Preparing linear actuators for commissioning
SIPART PS2 (6DR5...) 26 A5E03436620-04, 02/2014 5.5 Purge air switching When the enclosure is open, the purge air switch above the pneumatic terminal strip on the pneumatic block can be accessed. ● In the IN position, the enclosure is flushed from inside with a small volume of clean and dry instrume...
Page 29 - Automatic initialization of linear actuators
SIPART PS2 (6DR5...) A5E03436620-04, 02/2014 27 Setting the actuator 1. Check whether the mechanical unit can be moved freely in the entire actuating range. Move the drive to the respective end position for this purpose using the or button. Note End position By simultaneously pressing the and button...
Page 30 - Manual initialization of linear actuators
SIPART PS2 (6DR5...) 28 A5E03436620-04, 02/2014 – Briefly press the button if you do not require any information about the total stroke in mm. You are then directed to parameter 4. – Call the "3.YWAY" parameter. To do this, briefly press the button. The display shows the following: Note Set ...
Page 31 - Commissioning part-turn actuators; Preparing part-turn actuators for commissioning; Automatic initialization of part-turn actuators
SIPART PS2 (6DR5...) A5E03436620-04, 02/2014 29 5.7 Commissioning part-turn actuators 5.7.1 Preparing part-turn actuators for commissioning Note Setting of the adjustment angle The usual adjustment angle for part-turn actuators is 90°. ● Set the transmission ratio selector in the positioner to 90°. ...
Page 33 - Manual initialization of part-turn actuators; Service and maintenance
SIPART PS2 (6DR5...) A5E03436620-04, 02/2014 31 The software status is displayed. After releasing the button, the positioner is in "P manual mode". The part-turn actuator is not initialized. 5.7.3 Manual initialization of part-turn actuators See detailed operating instructions for informatio...
Page 34 - Cleaning of the screens; Positioner in macrolon enclosure
SIPART PS2 (6DR5...) 32 A5E03436620-04, 02/2014 WARNING Dust layers above 5 mm Danger of explosion in hazardous areas. Device may overheat du to dust build up. ● Remove any dust layers in excess of 5 mm. Cleaning the enclosure ● Clean the outside of the enclosure and the display window using a cloth...
Page 36 - Technical data; All device versions; Operating conditions; Pneumatic data
SIPART PS2 (6DR5...) 34 A5E03436620-04, 02/2014 7 Technical data 7.1 All device versions 7.1.1 Operating conditions Rated conditions Ambient temperature In hazardous areas, observe the maximum permissible ambient temperature corresponding to the temperature class. ● Permissible ambient temperature f...
Page 37 - Constructional design; Natural gas as actuator medium
SIPART PS2 (6DR5...) A5E03436620-04, 02/2014 35 Pneumatic data ● Air exhaust valve (depressurize drive) 1 ) 2 bar (29 psi) 8.2 Nm³/h (36.1 USgpm) 4 bar (58 psi) 13.7 Nm³/h (60.3 USgpm) 6 bar (87 psi) 19.2 Nm³/h (84.5 USgpm) Valve leakage < 6 ⋅ 10 -4 Nm³/h (0.0026 USgpm) Throttle ratio Adjustable ...
Page 38 - SIPART PS2 with and without HART; Electrical data
SIPART PS2 (6DR5...) 36 A5E03436620-04, 02/2014 7.3 SIPART PS2 with and without HART 7.3.1 Electrical data Basic device without explosion protection Basic device with explosion protection Ex d Basic device with explosion protection Ex "ia" Basic device with explosion protection Ex "ic...
Page 39 - Design
SIPART PS2 (6DR5...) A5E03436620-04, 02/2014 37 Basic device without explosion protection Basic device with explosion protection Ex d Basic device with explosion protection Ex "ia" Basic device with explosion protection Ex "ic", "nA", "t" 3-/4-wire connection (termina...
Page 40 - SIPART PS2 with PROFIBUS PA/with FOUNDATION Fieldbus
SIPART PS2 (6DR5...) 38 A5E03436620-04, 02/2014 7.4 SIPART PS2 with PROFIBUS PA/with FOUNDATION Fieldbus 7.4.1 Electrical data Basic device without explosion protection Basic device with explosion protection Ex d Basic device with explosion protection Ex "ia" Basic device with explosion prot...
Page 42 - FOUNDATION Fieldbus communication
SIPART PS2 (6DR5...) 40 A5E03436620-04, 02/2014 7.4.4 FOUNDATION Fieldbus communication Communication group and class According to the technical specification of the Fieldbus Foundation for H1 communication Function blocks Group 3, Class 31PS (Publisher Subscriber) 1 resource block (RB2) 1 analog ou...
Page 43 - Option modules; Alarm module
SIPART PS2 (6DR5...) A5E03436620-04, 02/2014 41 7.5 Option modules 7.5.1 Alarm module Without Ex protection/ with Ex protection Ex d With Ex protection Ex "ia" With Ex protection Ex "ic", "nA", "t" Alarm module 6DR4004-8A 6DR4004-6A 6DR4004-6A 3 binary output circuits...
Page 45 - Limit value contact module
SIPART PS2 (6DR5...) A5E03436620-04, 02/2014 43 Without Ex protection With Ex protection Ex "ia" With Ex protection Ex "ic", "nA", "t" Effective internal capacitance - C i = 41 nF C i = 41 nF Effective internal inductance - L i = 100 μH L i = 100 μH 1 fault message ou...
Page 46 - EMC filter module; Non-contacting position sensor
SIPART PS2 (6DR5...) 44 A5E03436620-04, 02/2014 Without Ex protection With Ex protection Ex ia With Ex protection Ex "ic", "nA", "t" ● Signal state Low (triggered) R = 10 kΩ < 1.2 mA < 1.2 mA ● Auxiliary power U H ≤ DC 35 V I ≤ 20 mA - - ● Connecting to circuits with th...
Page 47 - External position sensing system
SIPART PS2 (6DR5...) A5E03436620-04, 02/2014 45 Additional modules Without Ex protection With Ex protection Ex "ia" With Ex protection Ex "ic", "nA" ● Storage 1K5, but -40 to +90 °C (1K5, but -40 to +176 °F) ● Transport 2K4, but -40 to +90 °C (2K4, but -40 to +176 °F) Vibrati...
Page 49 - Appendix; Certificate
SIPART PS2 (6DR5...) A5E03436620-04, 02/2014 47 A Appendix A.1 Certificate The certificates can be found on the enclosed CD and on the Internet under: Certificates ( http://www.siemens.com/processinstrumentation/certificates ) A.2 Technical support Technical Support You can contact Technical Support...
Page 52 - Electropneumatic positioners
Nur Online-Version: Rückenbreite für Druck überprüfen ! A5E03436620-04 GN: 30690_SIPART PS2 SSIP AR T PS2 wit h and wit h out HAR T Com pact Oper ating Ins tructions • 02/2014 www.siemens.com/automation Subject to change without prior noticeA5E03436620-04© Siemens AG 2014 Siemens AGIndustry SectorPo...