Siemens SINAMICS G120 - Manuals

Safety instructions Validity These instructions apply to the following converter: Product SINAMICS G120 Prerequisites You are proficient in working with the Microsoft® Windows™ operating system. You are conversant with the principles of electronics and electrical engineering. Warning Dangerous curre...

9 Converter family SinamicS G120 I_DT_G120_Booklet_RZ.indd 9 04.04.2012 13:11:34

10 1.1 components The SINAMICS G120 frequency converter is modular. It comprises of three basic components: 1 2 The Power Module supplies voltage to the motor The Control Unit controls and monitors the Power Module Converter family SINAMICS G120: Components I_DT_G120_Booklet_RZ.indd 10 04.04.2012 13...

11 3 + The Basic Operator Panel (BOP-2) and the Intelligent Operator Panel (IOP) are used to operate and monitor the converter The optional PC Connection Kit-2 can also be used to set parameters, operate and monitor the converter; the kit is required in order to establish communication between a PC ...

12 1 2 3 4 5 Power Module The device is available in several sizes. Its power range is between 0.37 kW and 250 kW. The picture shows the PM240-2 frame size A. Please check the rating plate to make sure that the module also meets your requirement specifications. NOTE Rating plate Power connectors Con...

13 1 2 3 3 1 6 4 2 5 8 8 8 7 4 5 6 7 8 Control Unit There are various designs for the Control Units. They differ primarily in terms of the control terminal assignments as well as in terms of different field bus interfaces. This tutorial will use the example of the CU240E-2 Control Unit. It was devel...

14 Basic Operator Panel 2 (BOP-2) The basic input and display device is used to operate and set parameters for the converter after being connected to the Control Unit. It is operated by pressing the buttons and features a simple commission - ing thanks to the menu prompting and the 2-line display. I...

15 Mounting of the Power Module into the switch cabinet Please refer to the drilling pattern accompanying the Power Module for the correct drilling centers and clearance distances above and below the Power Module. 1.2 mounting and wiring Before starting assembly, check to ensure the following condit...

16 Connecting the Power Module to the motor Depending on the operating environment, different cable length limits are required for the connection between the Power Module and motor. Unshielded cables up to 100 m in length are possible in indus - trial electrical networks. The motor and Power Module ...

18 Attaching the Control Unit Connect the Control Unit with the fastening clips on the bottom of the Power Module and then press the upper edge of the Control Unit against the Power Module until the locking device snaps into place. Before wiring the control terminals, the terminal cover has to be op...

21 Mounting the IOP or BOP-2 in a cabinet door The operator panels can simply be mounted in a control cabinet door with just a few manual operations using the optionally available door mounting kit. Degree of protection IP55 / UL type 12 is achieved when mounting them in the control cabinet door. Do...

24 Menu bar indicates the selected menu function (see page 25) Provides information about the selected functionality or displays the actual value Displays the values Operator Panels BOP-2 and IOP: Basic functions In this tutorial, we introduce an application that is based on “ V/f control with linea...

25 MONITORING The actual status of the converter/motor system is dis-played CONTROL Setpoint, Jog and Reverse mode can be activated DIAGNOSTICS Faults and alarms can be acknowledged, history and status is displayed PARAMETER Parameter values can be viewed and changed SETUP Basic commissioning of the...

27 • Press UP to access the next parameter • In this case, P3 appears (P means that you can change the value of this parameter) • Press OK to edit the parameter • Use the UP and DOWN buttons to adjust the value • Confirm the value by pressing OK Operating pattern • Press ESC to enter the menu select...

28 Operator Panels BOP-2 and IOP: Working with BOP-2 Example for index parameters • Pressing OK takes you to [00] • UP takes you to [01], DOWN back to [00] • Decide for an index number of your choice • Press OK again to edit the index • The value starts flashing • Adjust the value by pressing UP and...

29 Function buttons With the function buttons, you can actually operate the motor. The HAND/AUTO button changes the command source between the BOP-2 (HAND) and field bus (AUTO). A hand icon appears in the screen to indicate HAND mode is active. • In HAND mode the ON and OFF buttons are enabled • In ...

30 Starting quick commissioning • Press ESC to enter the menu selection • Use UP and DOWN to move the menu bar to SETUP and press OK • The screen will automatically display the next parameter in the commissioning sequence Resetting the converter • Press OK while the BOP-2 shows RESET • Press UP or D...

32 2.0 HP 3.55-3.55 2.05-2.05 84.5% 84.5% 86.5% NOM.EFF K A V 380 - 420 660 - 725 CL IP55 E0807/0496382_02 003 IMB3 UNIREX-N3 40°C Tamb Th.Cl. 155(F) 25 kg Design A TEFC MG1-12 NEMA SF 1.15 CONT 60Hz: Intervall: 4000hrs IEC/EN 60034 100L 3~Mot. 1LE10011AC434AA0 6206-2ZC3 6206-2ZC3 Bearing DE NE 11g ...

33 Activating pre-defined settings (P15) e.g. for command and setpoint source • Press OK to activate macro parameterization MAc PAr • Macro 12 (Std ASP) is displayed, it determines DI 0 for the command source and the potentiometer for the setpoint source • Leave the value and confirm by pressing OK ...

34 Operator Panels BOP-2 and IOP: Quick commissioning Completing quick commissioning • Press OK while the BOP-2 shows FINISH • Select YES and press OK again The values are displayed in seconds. In both cases, the times indicated should not be too short, because this might result in an alarm. The con...

35 The Basic Operator Panel 2 can also be used to make a variety of other adjustments to your application. Please note that an overview of the parameter numbers can be found in the Operating Instructions: Con- trol Units CU240E-2. Motor data identification • Start the motor manually by using digital...

36 Operator Panels BOP-2 and IOP: Intelligent Operator Panel 2.4 intelligent Operator Panel With the Intelligent Operator Panel, you can set the inverter parameters, put the inverter into operation, monitor the ongoing operation of the motor, and get valuable information about faults and alarms. All...

37 1 2 3 The device The IOP is a menu-driven device. Its functionality is structured by three options: 1 2 3 The display All necessary information is user-friendly displayed in plain text or icons. The displayed icons are shown at the top right-hand edge of the display. They indicate various states ...

38 Working with IOP The IOP is operated mainly by using the push-wheel. The five additional buttons make it possible to display certain values or to switch between manual and auto mode. The buttons are called: ON key, OFF key, ESC key, INFO key and HAND/AUTO key. Turning changes the selection Pressi...

39 On the top of the screen, you can see numbers that indicate the present step of the wizard that you are in. 2/15 for example means that you are in step 2 of 15. NOTE Example: Basic commissioning • Use the wheel to highlight the word WIZARDS • Confirm by pressing OK • Navigate to BASIC COMMISSIONI...

40 Accessing diagnostics If you want to find out which input and output devices are connected to the converter, simply navigate to the diagnostics menu and select the I/O STATUS. This option displays a list of the digital and analog inputs and outputs of the converter. In addition, you can monitor t...

41 If you want to find out about previous faults and alarms, please navigate back one level and select “History”. This will dis - play a list of all previous faults and alarms including the time they occurred. NOTE Getting information on active faults • Use the wheel to highlight the word MENU • Con...

43 STaRTER software and Pc I_DT_G120_Booklet_RZ.indd 43 04.04.2012 13:12:26

44 STARTER software and PC: Mounting and preparation 3.1 mounting and preparation The optional PC Connection Kit 2 is required to set up the parameters using a PC. The kit consists of two components. 1 2 Connecting cable STARTER software on DVD I_DT_G120_Booklet_RZ.indd 44 04.04.2012 13:12:26

45 Hardware preparation • Place the STARTER DVD into your DVD drive • Install the STARTER software by following the setup wizard • Connect the USB cable to the Control Unit • Connect the other end to the USB interface of your PC The STARTER is also available as a download at: http://support. automat...

46 Creating a STARTER project After installation is complete, switch on the converter’s power supply and start the program. The project wizard opens automatically. The wizard will help you create your first project. Select “Find drive units online” Give the project a name and click “Continue” 1 2 ST...

49 STARTER user interface Project tree Program menu Toolbar with special features Icon “Connect to selected target devices” Connection mode Work area 1 1 4 2 2 5 5 6 3 3 4 6 I_DT_G120_Booklet_RZ.indd 49 04.04.2012 13:12:41

50 STARTER software and PC: Mounting and preparation Loading converter data Before you can load the current converter’s data into your project, an online connection between the PC and the converter has to be established. Click the icon “Connect to selected target devices” Set the access point to “DE...

51 Now the converter data is loaded into the project and an online connection between PC and converter is established. The blue highlighted “Offline mode” changes to the yellow highlighted “Online mode” The workbench area opens 4 5 Workbench area The area provides additional information such as alar...

52 STARTER software and PC: Parameterization 3.2 Parameterization You can now begin to parameterize your converter. Double-click on the converter icon in the project tree Click on “Load CPU / drive unit to PG” 1 2 1 2 2 I_DT_G120_Booklet_RZ.indd 52 04.04.2012 13:12:50

54 Configuration wizard The configuration wizard guides you step by step through the following parameters: • Control structure • Defaults of the setpoint source and the command source • Drive setting • Motor • Motor data • Drive functions • Important parameters • Calculation of the motor data • Summ...

58 Safety Integrated If your converter is used in a safety related environment, we strongly recommend performing Safety Integrated engineering using the STARTER. STARTER guides you clearly and easily through the process. Thus, the risk of wrong parameterization is reduced to a minimum. All control u...

59 Activating Safety Integrated Browse to “Safety Integrated” in the project tree Select “Change settings” Choose ”STO via terminal” from the drop-down menu 1 1 2 3 2 3 Did you know that extended SINAMICS Safety Integrated functions can be used without the need of an encoder at the motor? This world...

62 Start motor data identification Open the “Commissioning” entry in the project tree Double-click “Control panel” in the project tree Click on “Assume control priority!” in the workbench area A setup window for command transfer opens, accept the displayed values and safety instructions The pending ...

64 Motor data identification is processed. Parameter setup has been successfully completed when Alarm 7991 has disappeared. STARTER software and PC: Parameterization I_DT_G120_Booklet_RZ.indd 64 04.04.2012 13:13:29

65 3.3 application cases Before returning control authority from the STARTER software to the terminal, you should try controlling the motor from the PC. Setting setpoint specifications Input 1.500 rpm in the “setpoint specification” box Click the green button to start the motor See how the motor run...

66 Adjust the speed with the slider Click the red button to stop the motor Conclude the process by clicking “Give up control priority!” All functions from the displayed control area in the STARTER will be deactivated. The control authority has been returned to the terminal. 4 5 6 STARTER software an...

67 Saving data A power outage may cause the loss of the parameter settings. As a result, STARTER offers various possibilities for protecting your parameter settings. Double-click the “Drive navigator” in the project tree Select “Commissioning” in the work area 1 2 1 2 I_DT_G120_Booklet_RZ.indd 67 04...

69 Because you have worked in online mode, no data whatsoever have been stored in your project. Click “Save data to project” to save the parameter setting in your project Now you could disconnect the online connection to the converter by clicking the “Disconnect from target system” icon. In our exam...

75 Download overview Overview of the various control unit versions http://www.siemens.com/sinamics-g120/printmaterial SINAMICS G120 brochure Safety Integrated Function Manual http://support.automation.siemens.com/WW/view/en/50736819 STARTER software http://support.automation.siemens.com/WW/view/en/2...

Siemens AG Industry Sector Drive Technologies Motion Control Subject to change Order No.: 6FC5095-0AA85-0BA0 Dispo: 21200 04/2012 HL 11076147 EN Printed in Germany © Siemens AG 2012 I_DT_G120_Booklet_RZ.indd 76 04.04.2012 13:11:24