Page 2 - Building Technologies; Table of Contents; EMC
Building Technologies Table of Contents 1 SAFETY .............................................................................................................................................. 3 2 INTRODUCTION ..............................................................................................
Page 3 - Safety; Warning
Building Technologies Page 3 of 50 Last Revised: 4/11/2011 1 Safety Before installing and putting the equipment into operation, read these safety instructions and warnings carefully. Also read and obey all warning signs attached to the equipment. Make sure that the warning labels are kept in a legib...
Page 4 - Introduction; Components of the G120P; Control Unit
Building Technologies Page 4 of 50 Last Revised: 4/11/2011 2 Introduction The G120P variable speed drive is aimed at providing a versatile solution for various industrial and commercial applications, and so there are a number of options that can be chosen to suit. 2.1 Components of the G120P The com...
Page 5 - Rating label information
Building Technologies Page 5 of 50 Last Revised: 4/11/2011 2.1.3 Power Modules – PM230 IP55 2.2 Rating label information Every Power Module has a rating label which details the specifications of the Power Module. The specifications shown on the rating label can vary due to the requirements of specif...
Page 6 - Website link to G120P Manuals; Planning
Building Technologies Page 6 of 50 Last Revised: 4/11/2011 Temperature range Is the operating temperature range of the product. The country of origin and manufacture Order number Hardware version Serial number 2.3 Website link to G120P Manuals Included is the G120P website link where you can downloa...
Page 8 - Sizin; LA; ectio
B uildi ng T ec hnol ogie s Page 8 of 50 L as t Re vis ed : 4 /1 1/2 01 1 3.1 Sizin g W he n siz ing dri ves th ere is a com mon mi sconcept ion t ha t ma tching t he kilowa tts of the mo tor t o t he dri ve is t he c orrec t me th od, a nd w hil e most of the time it wi ll be satisfactor y, there a...
Page 9 - EMC Considerations; ) of rated voltage less than 1000 V intended for use
Building Technologies Page 9 of 50 Last Revised: 4/11/2011 3.2 EMC Considerations In 2005 the standards governing the level of acceptable noise emission and immunity (or Electro Magnetic Compatibility AS/NZS 61800.3) were redefined to ensure that the appropriate level of filtering and installation m...
Page 10 - Installation; Dimensions
Building Technologies Page 10 of 50 Last Revised: 4/11/2011 4 Installation 4.1 Dimensions G120P Dimensions (mm) Clearance Distance Mounting Holes Bolts Frame kW (LO) Width (X) Height (Y) Depth (Z) Above Below Side Width (X) Height (Y) mm FSA 0.37…3.0 154 460 264 100 100 0 132 445 4 FSB 4.0…7.5 180 5...
Page 11 - EMC Compliant Install for IP55 Units
Building Technologies Page 11 of 50 Last Revised: 4/11/2011 4.3 EMC Compliant Install for IP55 Units 5 Assembly - Notes Make sure the D-type adapter is not lost! You will need it to connect the operator panel to the control unit through the front lid on drive units 0.37kW to 15kW. Using the optional...
Page 12 - Fitting the D-type adapter retaining bracket
Building Technologies Page 12 of 50 Last Revised: 4/11/2011 5.1 Fitting the D-type adapter retaining bracket A special bracket has been designed to ensure that the D-type adapter is fixed securely to the enclosure door. The bracket is fitted as shown in the figure below. The bracket and fixings are ...
Page 14 - Control Unit Connections; Fault
Building Technologies Page 14 of 50 Last Revised: 4/11/2011 5.3 Control Unit Connections Note that the ratings for the digital outputs are as follows: DO-0 = 250Vac, 2A Relay output. By default this is set to Fault indication. DO-1 = 30Vac, 0.5A Transistor (Triac) output. By default this is set to A...
Page 15 - Commissioning; Using the Basic Operator Panel; Item
Building Technologies Page 15 of 50 Last Revised: 4/11/2011 6 Commissioning 6.1 Using the Basic Operator Panel 6.1.1 Layout and functions The physical layout of the BOP-2 is shown below: Description of BOP-2 physical characteristics Item Description Release catch LCD screen ESC key Up key Down key O...
Page 18 - Freely selecting and changing parameters
Building Technologies Page 18 of 50 Last Revised: 4/11/2011 6.1.3 Freely selecting and changing parameters Use BOP-2 to change your inverter settings, by selecting the appropriate parameter number and changing the parameter value. Parameter values can be changed in the "PARAMS" menu and the ...
Page 19 - Commissioning the Drive; Planning
Building Technologies Page 19 of 50 Last Revised: 4/11/2011 6.2 Commissioning the Drive 6.2.1 Commissioning Steps Here is a suggested commissioning process that shows the various stages of setting up a drive after you have planned the job and installed the device. 1. Note down the motor nameplate da...
Page 20 - If you want to add technological features then go to section; Typical HVAC Applications; and
Building Technologies Page 20 of 50 Last Revised: 4/11/2011 6.2.2 Additional & Optional Steps 1. If you want Start on the fly feature, select Parameters menu (leave in standard filter) and go to P1200 and set to 1. 2. If you want Auto Restart after mains failure or fault, select Parameters menu ...
Page 21 - of; Editing parameters
Building Technologies Page 21 of 50 Last Revised: 4/11/2011 6.2.3 Motor Nameplate Data Setup menu The setup menu is a fixed sequence of screens that allow the user to perform the basic commissioning of the Inverter. Once a parameter value has been modified, there is no possibility to cancel the basi...
Page 27 - Typical HVAC Applications; Legend
Building Technologies Page 27 of 50 Last Revised: 4/11/2011 6.3 Typical HVAC Applications The following list is comprised of common HVAC orientated applications, and should provide a useful starting point for most projects. #0 - Default 0-10V Speed Set-point Low Level Control #1 - 4 Fixed Speeds &am...
Page 30 - Page 30 of 50 Last Revised: 4/11/2011
Building Technologies Page 30 of 50 Last Revised: 4/11/2011 6.3.2 Application #1 - 4 Fixed Speeds & Fixed Speed ESM
Page 31 - Page 31 of 50 Last Revised: 4/11/2011
Building Technologies Page 31 of 50 Last Revised: 4/11/2011 Parameter Parameter text Parameter Value Unit p840[0] BI: ON / OFF (OFF1) Control_Unit : r1025.0 p1000[0] Speed setpoint selection [3] Fixed speed s etpoint Note: Fixed Frequency setpoints are cumulative, so ensure external relay logic ener...
Page 32 - Page 32 of 50 Last Revised: 4/11/2011
Building Technologies Page 32 of 50 Last Revised: 4/11/2011 6.3.3 Application #2 - 0-10V Speed Set-point & Fixed Speed ESM
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Building Technologies Page 33 of 50 Last Revised: 4/11/2011 Parameter Parameter text Parameter Value Unit p1015[0] CO: Fixed speed setpoint 15 1350 rpm p1113[0] BI: Setpoint inversion 0 p1210 Automatic restart, mode [26] Acknowledging all faults and reclosing for an ON command p2103[0] BI: 1. Acknow...
Page 34 - Page 34 of 50 Last Revised: 4/11/2011
Building Technologies Page 34 of 50 Last Revised: 4/11/2011 6.3.4 Application #3 - Stairwell Pressurisation System
Page 35 - Page 35 of 50 Last Revised: 4/11/2011
Building Technologies Page 35 of 50 Last Revised: 4/11/2011 Parameter Parameter text Parameter Value Unit Note: To change P0595 you first need to set P0010 = 5, and then set P0010 back to 0 afterwards. p595 Selecting technological units [5] Pa p596 Reference quantity, technological units 100 p753[0]...
Page 36 - Page 36 of 50 Last Revised: 4/11/2011
Building Technologies Page 36 of 50 Last Revised: 4/11/2011 6.3.5 Application #4 - Two Zone Stairwell Pressurisation System
Page 37 - Page 37 of 50 Last Revised: 4/11/2011
Building Technologies Page 37 of 50 Last Revised: 4/11/2011 Parameter Parameter text Parameter Value Unit Note: To change P0595 you first need to set P0010 = 5, and then set P0010 back to 0 afterwards. p595 Selecting technological units [5] Pa p596 Reference quantity, technological units 100 p753 CU...
Page 38 - Page 38 of 50 Last Revised: 4/11/2011
Building Technologies Page 38 of 50 Last Revised: 4/11/2011 6.3.6 Application #5 - Multi-zone Stairwell using SEZ220 signal selector
Page 39 - Page 39 of 50 Last Revised: 4/11/2011
Building Technologies Page 39 of 50 Last Revised: 4/11/2011 Parameter Parameter text Parameter Value Unit Note: To change P0595 you first need to set P0010 = 5, and then set P0010 back to 0 afterwards. p595 Selecting technological units [5] Pa p596 Reference quantity, technological units 100 p753[0]...
Page 40 - Page 40 of 50 Last Revised: 4/11/2011
Building Technologies Page 40 of 50 Last Revised: 4/11/2011 6.3.7 Application #6 - Cooling Tower Fan using Int. PID & Hibernation Feature
Page 41 - Page 41 of 50 Last Revised: 4/11/2011
Building Technologies Page 41 of 50 Last Revised: 4/11/2011 Parameter Parameter text Parameter Value Unit Note: To change P0595 you first need to set P0010 = 5, and then set P0010 back to 0 afterwards. p595 Selecting technological units [4] °C p596 Reference quantity, technological units 100 p753 CU...
Page 42 - Page 42 of 50 Last Revised: 4/11/2011
Building Technologies Page 42 of 50 Last Revised: 4/11/2011 6.3.8 Application #8 - Constant Pressure Control with Fixed Speed ESM
Page 43 - Page 43 of 50 Last Revised: 4/11/2011
Building Technologies Page 43 of 50 Last Revised: 4/11/2011 Parameter Parameter text Parameter Value Unit Note: To change P0595 you first need to set P0010 = 5, and then set P0010 back to 0 afterwards. p595 Selecting technological units [5] Pa p596 Reference quantity, technological units 500 p753[0]...
Page 44 - Troubleshooting; Diagnostic Menu
Building Technologies Page 44 of 50 Last Revised: 4/11/2011 7 Troubleshooting 7.1 Diagnostic Menu The Diagnostics menu allows the user to access the following function: Acknowledge all faults Faults History Status To access the Diagnostics menu, the following actions should be performed: 1. Using th...
Page 46 - Page 46 of 50 Last Revised: 4/11/2011; Fault and Warning List
Building Technologies Page 46 of 50 Last Revised: 4/11/2011 7.2 Fault and Warning List The following is a condensed list of possible faults and warnings you may encounter. If the number you are searching for is not listed or you require a more detailed explanation, please refer to the same section a...
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Building Technologies Page 49 of 50 Last Revised: 4/11/2011
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Building Technologies Page 50 of 50 Last Revised: 4/11/2011