Siemens E-110 - Manuals - manualsarea.com

Page 3 - Firmware Version

SINAMICS G110 120 W - 3 kW Operating Instructions User Documentation Inverter Type SINAMICS G110 Firmware Version 1.0 &1.1 (See Page 4) Issue 04/2005 Overview 1 Installation 2 Commissioning 3 Using the SINAMICS G110 4 System Parameters 5 Troubleshooting 6 Specifications 7 Options 8 Electro-Magne...

Page 4 - Summary of Amendments

SINAMICS G110 Operating Instructions 4 6SL3298-0AA11-0BP0 Summary of Amendments Edition Valid for firmware version Status/Changes Order no of the inverter 6SL3211-0xxxx-xxxx 04/2003 1.0 First issue Last digit “0” 6SL3211-0xxxx-xxx 0 11/2004 1.0 1.1 New features inserted: Types of Control using the T...

Page 5 - Information; Important Information; WARNING; Use for intended purpose only; Technical Support Nuremberg; Customers can access technical and general information at:; Contact address

04/2005 Important Information SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 5 Important Information WARNING Before installing and commissioning the inverter, you must read all safety instructions and warnings carefully including all the warning labels attached to the equipment. Make sure t...

Page 6 - Definitions; and equipment in accordance with established safety procedures.

Definitions 04/2005 SINAMICS G110 Operating Instructions 6 6SL3298-0AA11-0BP0 Definitions DANGER For the purpose of this documentation and the product warning labels, “Danger” indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING For the p...

Page 7 - Instructions; Safety Instructions; General

04/2005 Safety Instructions SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 7 Safety Instructions The following Warnings, Cautions and Notes are provided for your safety and as a means of preventing damage to the product or components in the machines connected. This section lists Warnings, C...

Page 8 - Commissioning; WARNINGS; Work on the device/system by; unqualified; personnel or failure to comply with; CAUTION

Safety Instructions 04/2005 SINAMICS G110 Operating Instructions 8 6SL3298-0AA11-0BP0 Transport & Storage WARNING Correct transport, storage, erection and mounting, as well as careful operation and maintenance are essential for proper and safe operation of the equipment. CAUTION Protect the inve...

Page 9 - Operation

04/2005 Safety Instructions SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 9 Operation WARNINGS ¾ SINAMICS G110 inverters operate at high voltages. ¾ When operating electrical devices, it is impossible to avoid applying hazardous voltages to certain parts of the equipment. ¾ Emergency Stop ...

Page 11 - Overview; Table of Contents

04/2005 Overview SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 11 Table of Contents 1 Overview ................................................................................................................ 15 1.1 The SINAMICS G110 ............................................................

Page 13 - List of Illustrations

04/2005 Overview SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 13 List of Illustrations Figure 2-1 Reforming Capacitors After a Period of Storage .................................................................. 19 Figure 2-2 Derating for Altitude ............................................

Page 15 - Overview; Main Characteristics

04/2005 Overview SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 15 1 Overview 1.1 The SINAMICS G110 The SINAMICS G110s are a range of frequency inverters for controlling the speed of three phase AC motors, incorporating the CPM 110 controlled power module. The various models available range...

Page 16 - Performance Characteristics

Overview 04/2005 SINAMICS G110 Operating Instructions 16 6SL3298-0AA11-0BP0 Performance Characteristics ¾ Fast repeatable response time to control signals ¾ Fast Current Limitation (FCL) for trip-free operation ¾ Built-in DC injection brake ¾ Compound braking ¾ Fixed Frequencies ¾ Motor potentiomete...

Page 17 - Installation; Installation after a Period of Storage; manufacture and not the time of delivery.

04/2005 Installation SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 17 2 Installation WARNINGS ¾ Work on the device/system by unqualified personnel or failure to comply with warnings can result in severe personal injury or serious damage to material. Only suitably qualified personnel traine...

Page 18 - Ambient operating conditions; Temperature; Shock and Vibration

Installation 04/2005 SINAMICS G110 Operating Instructions 18 6SL3298-0AA11-0BP0 The serial numbers consist 13 characters and contains the date of manufacture, e.g. XAP214-123456 XA P214-123456 Characters 1-2 are the site where the product is built XA P 214-123456 Character 3 denotes the year e.g. R ...

Page 19 - Atmospheric Pollution; The inverter; MUST; be front mounted in a vertical position to ensure optimum; Harmonic Currents; Overcurrent Trip Levels

04/2005 Installation SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 19 Atmospheric Pollution Do not install the inverter in an environment, which contains atmospheric pollutants such as dust, corrosive gases, etc. Water Take care to site the inverter away from potential water hazards, e.g. ...

Page 20 - Mechanical Installation; The control, power supply and motor leads; must; be laid separately. Do not feed

Installation 04/2005 SINAMICS G110 Operating Instructions 20 6SL3298-0AA11-0BP0 2.8 Mechanical Installation WARNING ¾ To ensure the safe operation of the equipment, it must be installed and commissioned by qualified personnel in full compliance with the warnings laid down in these operating instruct...

Page 23 - Electrical Installation

04/2005 Installation SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 23 2.9 Electrical Installation WARNING ¾ To ensure the safe operation of the equipment, it must be installed and commissioned by qualified personnel in full compliance with the warnings laid down in these operating instruct...

Page 24 - Operation with Residual Current Device

Installation 04/2005 SINAMICS G110 Operating Instructions 24 6SL3298-0AA11-0BP0 Operation with Residual Current Device If an RCD (also referred to as ELCB or RCCB) is fitted, the SINAMICS G110 inverters will operate without nuisance tripping, provided that: ¾ A type B RCD is used. ¾ If the SINAMICS ...

Page 25 - Access to the power and motor terminals

04/2005 Installation SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 25 Access to the power and motor terminals Figure 2-5 below show the layout of the SINAMICS G110 inverter’s control, power and motor connection terminals. Figure 2-5 SINAMICS G110 Connection Terminals Figure 2-6 SINAMICS G1...

Page 26 - Caution; the DC link cables.

Installation 04/2005 SINAMICS G110 Operating Instructions 26 6SL3298-0AA11-0BP0 On FSA to access the DC+/DC- terminals the cutout cover must be removed using a small pair of cutters, ensuring that no plastics from the cutout fall into the inverter housing (see Figure 2-6 on page 25). The terminal co...

Page 29 - Cooling Considerations

04/2005 Installation SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 29 2.10 SINAMICS G110 Flat Plate Variant The SINAMICS G110 Flat Plate variant has been designed to allow greater flexibility in the installation of the inverter by an advanced user as an individual unit or as part of an aut...

Page 30 - Free from dents and holes.

Installation 04/2005 SINAMICS G110 Operating Instructions 30 6SL3298-0AA11-0BP0 ♦ Free from dents and holes. ♦ Made of metal (steel or aluminium). ♦ Must not be painted. ♦ Must be free from rust. 5. Apply coating of heatsink/thermal contact paste to the inverter’s flat plate. 6. Ensure that the cont...

Page 31 - Commissioning; SINAMICS G110 inverters operate at high voltages.

04/2005 Commissioning SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 31 3 Commissioning This section describes the different methods of how to commission and run the SINAMICS G110 inverter. A prerequisite is that the mechanical and electrical installation has been completed as described in ...

Page 33 - Commission Modes; of the SINAMICS G110 Inverter can be performed by using

04/2005 Commissioning SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 33 3.2 Commission Modes Basic commissioning of the SINAMICS G110 Inverter can be performed by using one of the following methods which are suitable for a large range of applications: ¾ Using the inverter with its factory d...

Page 34 - Basic Commissioning; RS485 connection using the USS variant.; Changing the motor base frequency

Commissioning 04/2005 SINAMICS G110 Operating Instructions 34 6SL3298-0AA11-0BP0 3.3 Basic Commissioning The SINAMICS G110 is supplied with default parameter settings to cover the following basic operation: ¾ The motor rating data; voltage, current and frequency data has already been keyed into the ...

Page 35 - Note; Start and stopping the motor (DIN0 via external switch)

04/2005 Commissioning SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 35 3.3.1 Factory Settings The inverter has already been programmed at the factory for standard V/f applications on a Siemens standard four-pole 3-phase induction motor, that has the same power rating as the inverters. Cont...

Page 36 - ) to the analog input (external switches and; Warnings and faults states on the inverter

Commissioning 04/2005 SINAMICS G110 Operating Instructions 36 6SL3298-0AA11-0BP0 Controlling the speed of the motor is accomplished on the Analog variant by connecting a potentiometer ( ≥ 4.7 k Ω ) to the analog input (external switches and potentiometers are not supplied with the inverter) or via t...

Page 37 - Bus termination on USS variant; The BOP must be connected directly to the

04/2005 Commissioning SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 37 Bus termination on USS variant The USS variant of the SINAMICS G110 inverter uses RS485 protocols to communicate with the controlling system and all other inverters connected to the network. It is necessary to terminate...

Page 38 - Changing parameters with the Basic Operator Panel; Changing P0003 – parameter access level; Changing P0719 an indexed parameter – setting BOP control; Step

Commissioning 04/2005 SINAMICS G110 Operating Instructions 38 6SL3298-0AA11-0BP0 Changing parameters with the Basic Operator Panel The description below serves as an example that shows how to change any parameters using the BOP. These examples can also be used as a guide to configuring the inverter ...

Page 39 - Changing single digits in parameter values; NOTE; Commissioning of motorpoti (MOP) function

04/2005 Commissioning SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 39 NOTE In some cases - when changing parameter values - the display on the BOP shows . This means the inverter is busy with tasks of a higher priority. Changing single digits in parameter values For changing the parameter...

Page 40 - Warning and fault status; Advanced Commissioning

Commissioning 04/2005 SINAMICS G110 Operating Instructions 40 6SL3298-0AA11-0BP0 Note The speed reading on the BOP is correct if a Siemens standard 4-pole 3-phase induction motor is connected. Otherwise the motor rated speed has to be changed (see Section 3.4.4 on page 46). Warning and fault status ...

Page 42 - Terminal; Change parameter values

Commissioning 04/2005 SINAMICS G110 Operating Instructions 42 6SL3298-0AA11-0BP0 The SINAMICS G110 inverters can be operated using the following modes: Terminal This mode provides a simple method of controlling the inverter using switches and a potentiometer and is only available on the Analog varia...

Page 43 - STARTER Software; Warning; Windows NT

04/2005 Commissioning SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 43 For a complete description of the buttons on the BOP and the procedure for attaching the BOP to the inverter, see Appendices C and D starting on page 82. For more information on using the BOP, please refer to Section 3....

Page 44 - NOTES

Commissioning 04/2005 SINAMICS G110 Operating Instructions 44 6SL3298-0AA11-0BP0 3.4.2 Commissioning Overview Depending on the variant and desired mode (see Table 3-3 on page 41), different possibilities are available for the advanced commissioning. Table 3-4 below gives an overview on how to: ¾ Cha...

Page 45 - Changing the Motor Base Frequency; Parameter P0100 can be modified as described below.; Changing the motor base frequency via DIP switch

04/2005 Commissioning SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 45 3.4.3 Changing the Motor Base Frequency The default motor base frequency of the SINAMICS G110 inverter is 50 Hz. In some parts of the world motors are designed for a base frequency of 60 Hz. Changing the inverter motor ...

Page 46 - that parameter P0010 is used for commissioning and P0003 is used; Motor data for parameterization

Commissioning 04/2005 SINAMICS G110 Operating Instructions 46 6SL3298-0AA11-0BP0 3.4.4 Quick Commissioning (P0010=1) Quick commissioning is an easy way to optimally configure the SINAMICS G110 inverter to a specific motor. The motor data, taken from the motor rating label, is entered into the invert...

Page 47 - see the Parameter List.

04/2005 Commissioning SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 47 NOTES ¾ P0308 & P0309 are only visible if P0003 = 3. For detailed information, please see the Parameter List. ¾ P0307 indicates kW or HP depending upon the setting of P0100. For detailed information, please see the ...

Page 49 - The reset process can take up to 3 minutes to complete.; External Motor Thermal Overload Protection

04/2005 Commissioning SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 49 3.4.5 Reset to Factory default To reset all parameters to the factory default settings; the following parameters should be set as follows: 1. Set P0010=30. 2. Set P0970=1. NOTE The reset process can take up to 3 minutes...

Page 52 - Once the cloning procedure has started, it cannot be interrupted.; P0719 – Selection of command and frequency setpoint

Commissioning 04/2005 SINAMICS G110 Operating Instructions 52 6SL3298-0AA11-0BP0 ¾ Once the cloning procedure has started, it cannot be interrupted. ¾ It is possible to copy data from inverters of different power and voltage ratings. ¾ During download, if the data is not compatible with the inverter...

Page 53 - Using the SINAMICS G110

04/2005 Using the SINAMICS G110 SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 53 4 Using the SINAMICS G110 WARNINGS ¾ When operating electrical devices, it is impossible to avoid applying hazardous voltages to certain parts of the equipment. ¾ Emergency Stop facilities according to EN 6020...

Page 54 - Starting the motor

Using the SINAMICS G110 04/2005 SINAMICS G110 Operating Instructions 54 6SL3298-0AA11-0BP0 4.2 Command Sources (P0700) This parameter determines from which source the inverter receives the Start, Stop and Reverse commands. The SINAMICS G110 has two default settings depending on the inverter variant,...

Page 55 - Reversing the motor; Analog Variant; Types of Control using the Terminals

04/2005 Using the SINAMICS G110 SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 55 Reversing the motor Analog Variant ¾ Default value: 2 – Terminal 4 (DIN 1, high) ¾ Other settings: see P0701 to P0704 in the Parameter List USS Variant ¾ Default value: 5 – Terminals 8 & 9 (RS485); control...

Page 60 - the drive OFF and cause a ramp down to 0 Hz.; Function

Using the SINAMICS G110 04/2005 SINAMICS G110 Operating Instructions 60 6SL3298-0AA11-0BP0 4.3.4 3-wire Control (P0727=3) Overview There are three signals associated with this function: 1. OFF1/HOLD – Being maintained closed the opening of the contact will switch the drive OFF and cause a ramp down ...

Page 61 - OFF and Braking Functions

04/2005 Using the SINAMICS G110 SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 61 4.4 OFF and Braking Functions 4.4.1 OFF1 This command (produced by canceling the ON command) causes the inverter to come to a standstill at the selected ramp-down rate. Parameter to change ramp-down time see P...

Page 62 - If no digital input is set to DC braking and P1233; Flying restart is active; Parabolic V/f control; Faults and Alarms; Standard Inverter

Using the SINAMICS G110 04/2005 SINAMICS G110 Operating Instructions 62 6SL3298-0AA11-0BP0 NOTE If no digital input is set to DC braking and P1233 ≠ 0, DC braking will be active after every OFF1/OFF3 command with the time set in P1233, when the inverter output frequency (f out) has fallen below the ...

Page 63 - Parameters; System Parameters; Introduction to SINAMICS G110 System; Busy Message

04/2005 System Parameters SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 63 5 System Parameters 5.1 Introduction to SINAMICS G110 System Parameters The parameters can only be changed by using the optional Basic Operator Panel (BOP) or the Serial Interface. Parameters can be changed and set ...

Page 64 - System Parameters

System Parameters 04/2005 SINAMICS G110 Operating Instructions 64 6SL3298-0AA11-0BP0 5.2 Parameter Overview Figure 5-1 Parameter Overview For a comprehensive description of all the parameters, please consult the SINAMICS G110 Parameter List.

Page 65 - Troubleshooting; Troubleshooting with the Standard Inverter LED

04/2005 Troubleshooting SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 65 6 Troubleshooting WARNINGS ¾ Repairs on equipment may only be carried out by Siemens Service , by repair centers authorized by Siemens or by authorized personnel who are thoroughly acquainted with all the warnings and...

Page 66 - Checking for an ON Command

Troubleshooting 04/2005 SINAMICS G110 Operating Instructions 66 6SL3298-0AA11-0BP0 Checking for an ON Command If, for example, DIN0 on terminal 3 was set-up to give an ON command, the following procedure would allow the user to check that an ON command is present: 1. Ensure the BOP is connected to t...

Page 67 - SINAMICS G110 Specifications

04/2005 SINAMICS G110 Specifications SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 67 7 SINAMICS G110 Specifications Table 7-1 SINAMICS G110 Performance Ratings Feature Specification Mains operating voltage and power ranges 200 V to 240 V (±10%) 1AC 120 W to 3.0 kW Input frequency 47 to 63...

Page 71 - Options; Variant Dependent Options

04/2005 Options SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 71 8 Options The following accessories are available as options for your SINAMICS G110 Inverter. For more details please refer to the catalogue or contact your local Siemens sales office if you require assistance. Variant Depend...

Page 74 - EMC Directive Compliance with Harmonics Regulations

Electro-Magnetic Compatibility (EMC) 04/2005 SINAMICS G110 Operating Instructions 74 6SL3298-0AA11-0BP0 9.1.3 EMC Directive Compliance with Harmonics Regulations From 1st January 2001 all electrical apparatus covered by the EMC Directive will have to comply with EN 61000-3-2 "Limits for harmonic...

Page 75 - Case 1: General Industrial; and; Restricted Distribution; Case 2: Filtered Industrial

04/2005 Electro-Magnetic Compatibility (EMC) SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 75 9.1.4 Three general cases of EMC performance are applicable as detailed below Case 1: General Industrial Compliance with the EMC Product Standard for Power Drive Systems EN 61800-3 for use in Seco...

Page 76 - Case 3: Filtered - for residential, commercial and light industry

Electro-Magnetic Compatibility (EMC) 04/2005 SINAMICS G110 Operating Instructions 76 6SL3298-0AA11-0BP0 Case 3: Filtered - for residential, commercial and light industry This level of performance will allow the manufacturer / assembler to self-certify compliance of their apparatus with the EMC direc...

Page 77 - It is possible to use unfiltered inverters in a Category C1

04/2005 Electro-Magnetic Compatibility (EMC) SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 77 Table 9-5 Compliance Table Model Remarks Case 1 – General Industrial 6SL3211-0****-*U*0 Unfiltered units, all voltages and powers. The product standard EN 61800-3 + A11 for “Adjustable speed elect...

Page 79 - Removal of ‘Y’ Capacitor Link; Remove the EMC earth screw as shown

04/2005 Removal of ‘Y’ Capacitor Link SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 79 A Removal of ‘Y’ Capacitor Link To use the SINAMICS G110 FSB and FSC on ungrounded supplies the ‘Y’ capacitor (cap) link must be removed as follows: 1. Ensure the inverter has been disconnected from all ...

Page 80 - DIN Rail Mounting Kit; The kit consists of the following items:; in the direction as indicated by the arrow labeled 1.; Removal of Inverter from DIN Rail; mechanism in a downward direction.

DIN Rail Mounting Kit 04/2005 SINAMICS G110 Operating Instructions 80 6SL3298-0AA11-0BP0 B DIN Rail Mounting Kit The DIN Rail Mounting Kit is an optional accessory for the SINAMICS G110 inverter. It must be ordered as a separate item using the following Order Numbers: ¾ For FSA: 6SL3261-1BA00-0AA0. ...

Page 81 - release it from the DIN rail.

04/2005 DIN Rail Mounting Kit SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 81 4. Holding the front of the inverter, pull the inverter forward and upwards to release it from the DIN rail. Figure B-1 Installing the DIN Rail Mounting Kit (FSA)

Page 82 - Fitting the Basic Operator Panel

Fitting the Basic Operator Panel 04/2005 SINAMICS G110 Operating Instructions 82 6SL3298-0AA11-0BP0 C Fitting the Basic Operator Panel

Page 83 - Description of the BOP; Panel/Button Function

04/2005 Description of the BOP SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 83 D Description of the BOP Panel/Button Function Effects Indicates Status The LCD displays the settings currently used by the converter. Start motor Pressing the button starts the inverter. This button is disable...

Page 84 - Applicable Standards; E Applicable; European Low Voltage Directive; Electronic equipment for use in power installations; European EMC Directive; Machinery Directive

Applicable Standards 04/2005 SINAMICS G110 Operating Instructions 84 6SL3298-0AA11-0BP0 E Applicable Standards European Low Voltage Directive The SINAMICS G110 product range complies with the requirements of the Low Voltage Directive 73/23/EC as amended by Directive 98/68/EC. The units are certified...

Page 85 - List of Abbreviations; F List

04/2005 List of Abbreviations SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 85 F List of Abbreviations AC Alternating current AD Analog digital converter ADC1 Analog input 1 BOP Basic operator panel CP Cold Plate Assembly CPM Controlled Power Module CT Constant torque DC Direct current DIN...

Page 87 - Index

04/2005 Index SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 87 Index 2 2-wire control · 55 2-wire Logic · 58 3 3-wire control · 55 3-wire Control · 59, 60 A Abbreviations · 85 Access Levels · 63 Advanced commissioning · 33 Advanced Commissioning · 40 Altitude · 18 Ambient operating conditi...

Page 89 - Suggestions and/or Corrections; Corrections; Erlangen; From

Suggestions and/or Corrections Suggestions Corrections To: Siemens AG Automation & Drives Group SD PM 4 P.O. Box 3269 D-91050 Erlangen Federal Republic of Germany For Publication/Manual: SINAMICS G110 Operating Instructions Email: [email protected] User Documentation From Name: Company/Service D...