Siemens Automobile Parts BA 2030 - Manuals

General information and safety notes 1.2 Copyright BA 2030 8 Operating Instructions, 06/12, 70000004040207 The gearboxes described here correspond to the state of the art at the time these operating instructions were printed. In the interest of technical progress we reserve the right to make changes...

General information and safety notes 1.3 Intended use BA 2030 Operating Instructions, 06/12, 70000004040207 9 1.3 Intended use The SIMOGEAR gearboxes described in these operating instructions have been designed for stationary use in general engineering applications. Unless otherwise agreed, the gear...

General information and safety notes 1.5 Particular types of hazards BA 2030 Operating Instructions, 06/12, 70000004040207 11 1.5 Particular types of hazards WARNING Depending on operating conditions, the gearbox may exhibit extreme surface temperatures. Hot surfaces over +55 °C pose a burn risk. Co...

BA 2030 Operating Instructions, 06/12, 70000004040207 13 Technical description 2 2.1 General technical description The gearbox is supplied with two or three transmission stages. The gearbox is suitable for various mounting positions. Observe the correct oil level. Housing The housings for sizes 19 a...

Technical description 2.2 Shaft seals BA 2030 14 Operating Instructions, 06/12, 70000004040207 2.2 Shaft seals The shaft seals on the output side prevent lubricant from escaping from the housing at the shaft outlet and prevent pollution from entering the housing. The optimum use of the seals depends...

Technical description 2.4 Rating plate BA 2030 Operating Instructions, 06/12, 70000004040207 15 2.4 Rating plate The rating plate on the gearbox or geared motor is of coated aluminum foil. It is covered with a special masking film which ensures permanent resistance to UV radiation and media of all k...

Technical description 2.5 Surface treatment BA 2030 16 Operating Instructions, 06/12, 70000004040207 2.5.2 Painted version The corrosion protection system is classified according to the corrosiveness categories in DIN EN ISO 12944-2. Table 2- 2 Paint according to corrosiveness categories Paint syste...

Technical description 2.5 Surface treatment BA 2030 18 Operating Instructions, 06/12, 70000004040207 2.5.3 Primed version Table 2- 3 Primer according to corrosiveness category Paint system Can be overpainted with Unpainted corrosiveness category C1 Cast iron parts immersion primed, steel parts prime...

BA 2030 Operating Instructions, 06/12, 70000004040207 19 Incoming goods, transport, and storage 3 3.1 Incoming goods NOTICE Make sure that damaged gearboxes or geared motors are not put into operation. Note Do not open or damage parts of the packaging that preserve the product. Note Check that the t...

Incoming goods, transport, and storage 3.2 Transport BA 2030 20 Operating Instructions, 06/12, 70000004040207 3.2 Transport 3.2.1 General information on transport NOTICE The use of force will damage the gearbox or geared motor. Transport the gearbox or geared motor carefully. Avoid knocks. Before pu...

Incoming goods, transport, and storage 3.2 Transport BA 2030 Operating Instructions, 06/12, 70000004040207 21 3.2.2 Fastening for suspended transport WARNING Gearboxes or geared motors may come loose and fall down during transport if not secured sufficiently. Use only the transport eye or eyebolt of...

Incoming goods, transport, and storage 3.3 Storage BA 2030 22 Operating Instructions, 06/12, 70000004040207 3.3 Storage 3.3.1 General information for storage WARNING Do not stack gearboxes or geared motors one on top of another. NOTICE Mechanical damage (scratches), chemical damage (acids, alkalis) ...

Incoming goods, transport, and storage 3.3 Storage BA 2030 Operating Instructions, 06/12, 70000004040207 23 3.3.3 Storage up to 36 months with long-term preservation (optional) 3.3.3.1 Notes for storage up to 36 months Store the gearbox or geared motor in dry, dust-free rooms that are maintained at ...

BA 2030 Operating Instructions, 06/12, 70000004040207 25 Installation 4 4.1 Unpacking NOTICE Make sure that damaged gearboxes or geared motors are not put into operation. Check the gearbox or geared motor for completeness and for damage. Report any missing parts or damage immediately. Remove packagi...

Installation 4.3 Thread sizes and tightening torques for fastening bolts BA 2030 Operating Instructions, 06/12, 70000004040207 27 4.3 Thread sizes and tightening torques for fastening bolts The general tolerance for the tightening torque in Nm is 10 %. The friction coefficient is 0.14 μ. Table 4- 1 ...

Installation 4.4 Fastening in the case of high shock loads BA 2030 28 Operating Instructions, 06/12, 70000004040207 4.4 Fastening in the case of high shock loads In the case of high shock loads provide additional suitable positive fastenings such as cylindrical taper pins or spring pins. NOTICE Do n...

Installation 4.6 Gearboxes in foot or flange version BA 2030 Operating Instructions, 06/12, 70000004040207 29 4.6 Gearboxes in foot or flange version NOTICE Do not subject the gearbox housing to excessive stress by adding add-on elements to the foot or flange. Add-on elements must not transmit force...

Installation 4.7 Mounting an input or output element on the gearbox shaft BA 2030 Operating Instructions, 06/12, 70000004040207 31 Observe the correct mounting arrangement to minimize stress on shafts and bearings due to lateral forces. Correct Incorrect ) ) D D a Hub F Force Figure 4-2 Mounting arr...

Installation 4.8 Removing and installing the protection cover BA 2030 32 Operating Instructions, 06/12, 70000004040207 4.8 Removing and installing the protection cover The protection cover is delivered ready-fitted to the gearbox flange. The protection cover must be removed in order to fit the outpu...

Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 33 4.9 Installing and removing the shaft-mounted gearbox 4.9.1 General information on installing the shaft-mounted gearbox NOTICE Damage to shaft sealing rings caused by solvent o...

Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 34 Operating Instructions, 06/12, 70000004040207 4.9.2 Mounting and removing the hollow shaft with feather key 4.9.2.1 Mounting the hollow shaft with parallel key * Not included in scope of supply ① Machine shaft ② Hollow sha...

Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 36 Operating Instructions, 06/12, 70000004040207 Design suggestion for threaded block and disk šG V šG E šG E E X W b10 b11 b12 d10 d11 t max u Size [mm] [mm] [mm] [mm] [mm] s11 [mm] [mm] 19.9 10 M6 22.5 6 29 3 15 10 24.9 14 ...

Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 37 4.9.3 Mounting the hollow shaft with shrink disk 4.9.3.1 Mounting the hollow shaft with shrink disk D E E a Greased b Absolutely grease-free * Not included in scope of supply ①...

Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 39 Note The machine shaft material must comply with the following criteria in order to safely and reliably transfer the forces and torques. Yield point, Re >= 360 Nm / mm 2 Mod...

Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 42 Operating Instructions, 06/12, 70000004040207 4.9.4 Mounting the hollow shaft with splines * Not included in scope of supply ① Machine shaft ② Hollow shaft ③ Hexagon nut ④ Threaded spindle ⑤ Disk ⑥ Locking ring ⑦ Mounting ...

Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 43 4.9.5 Torque arms with shaft-mounted gearboxes 4.9.5.1 General information regarding torque arms Torque arms can absorb the reaction torque and the weight force of the gearbox....

Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 44 Operating Instructions, 06/12, 70000004040207 4.9.5.2 Mounting torque arms on parallel shaft gearboxes We recommend using pretensioned, damping rubber elements. Fixing accessories such as brackets, bolts, nuts, etc., are n...

Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 45 4.9.5.3 Mounting torque arms on bevel gearboxes NOTICE The torque arm bush must be supported by bearings on both sides. Figure 4-10 Mounting suggestion for torque arms on bevel...

BA 2030 Operating Instructions, 06/12, 70000004040207 47 Commissioning 5 5.1 General information for commissioning WARNING Secure the drive unit to prevent it from being started up unintentionally. Attach a warning notice to the start switch. WARNING Remove any oil spillage immediately with an oil-b...

Commissioning 5.3 Mounting the oil expansion unit BA 2030 48 Operating Instructions, 06/12, 70000004040207 5.3 Mounting the oil expansion unit An oil expansion unit can be used depending on the power, drive speed, type of construction and transmission ratio. This is used to equalize changes in the o...

BA 2030 Operating Instructions, 06/12, 70000004040207 49 Operation 6 CAUTION In the event of changes during operation, the drive unit must be switched off immediately. Determine the cause of the fault using the fault table in Section Faults, causes and remedies (Page 51). Remedy faults or have fault...

BA 2030 Operating Instructions, 06/12, 70000004040207 51 Faults, causes and remedies 7 Note Faults and malfunctions occurring during the warranty period and requiring repair work on the gearbox must be remedied only by Technical Support. In the case of faults and malfunctions occurring after the war...

BA 2030 Operating Instructions, 06/12, 70000004040207 55 Service and maintenance 8 8.1 General notes about maintenance work WARNING Secure the drive unit to prevent it from being started up unintentionally. Attach a warning notice to the start switch. NOTICE Service and maintenance must only be carr...

Service and maintenance 8.2 Checking and changing lubricants BA 2030 Operating Instructions, 06/12, 70000004040207 57 8.2 Checking and changing lubricants 8.2.1 General safety notes for checking and changing lubricants WARNING Danger of scalding from the hot oil emerging from the unit. Before starti...

Service and maintenance 8.2 Checking and changing lubricants BA 2030 58 Operating Instructions, 06/12, 70000004040207 8.2.2 Checking the oil level NOTICE The volume of gearbox oils changes with temperature. If the temperature rises, the volume increases. Where temperature differences and filling qua...

Service and maintenance 8.2 Checking and changing lubricants BA 2030 Operating Instructions, 06/12, 70000004040207 59 8.2.3 Checking the oil level using the oil sight glass (optional) If there is an oil sight glass to check the oil level ① , the oil must be visible in the center of the sight glass w...

Service and maintenance 8.2 Checking and changing lubricants BA 2030 60 Operating Instructions, 06/12, 70000004040207 8.2.5 Changing the oil 8.2.5.1 General safety notes for changing the oil NOTICE An impermissible mixture of oils will lead to clouding, depositing, foam formation, changes to the vis...

Service and maintenance 8.2 Checking and changing lubricants BA 2030 64 Operating Instructions, 06/12, 70000004040207 8.2.6 Topping up with oil You may need to top the gearbox up with oil if the gearbox mounting position changes or if oil is lost due to a leak. If you notice oil escaping, locate the...

Service and maintenance 8.2 Checking and changing lubricants BA 2030 Operating Instructions, 06/12, 70000004040207 65 8.2.8 Service life of the lubricants Note In case of ambient conditions deviating from normal conditions, e.g. high ambient temperatures, high relative humidity, aggressive ambient m...

Service and maintenance 8.2 Checking and changing lubricants BA 2030 Operating Instructions, 06/12, 70000004040207 67 8.2.9 Recommended lubricants DANGER The lubricants used have not been approved to USDA -H1/-H2 (United States Department of Agriculture). They are not or only conditionally approved ...

Service and maintenance 8.3 Checking the gearbox for leaks BA 2030 Operating Instructions, 06/12, 70000004040207 69 8.3 Checking the gearbox for leaks Note From the inherent principle of operation, oil mist can escape from the vent valve or a labyrinth seal. Oil or grease escaping in small quantitie...

Service and maintenance 8.5 Checking the oil level sensor (optional) BA 2030 70 Operating Instructions, 06/12, 70000004040207 8.5 Checking the oil level sensor (optional) The oil level sensor indicates the oil level only when the gearbox is shut down. Lower the oil level and fill it up again until t...

Service and maintenance 8.7 Checking tightness of fastening bolts BA 2030 Operating Instructions, 06/12, 70000004040207 71 8.7 Checking tightness of fastening bolts Note Replace damaged headless screws with new screws of the same type and strength class. Switch off the power to the drive unit and us...

BA 2030 Operating Instructions, 06/12, 70000004040207 73 Disposal 9 WARNING Incorrect disposal of used oil is a threat to the environment and health. After use, oil must be taken to a used oil collection point. The addition of foreign substances such as solvents and brake and cooling fluid is prohib...

BA 2030 Operating Instructions, 06/12, 70000004040207 75 Technical data 10 10.1 Type designation Table 10- 1 Example of the type designation structure Example F D F 89 Gearbox type F Transmission stage D Type F Size 89 Table 10- 2 Type designation code Gearbox type (-) Helical gearbox B Bevel gearbo...

Technical data 10.2 General technical data BA 2030 76 Operating Instructions, 06/12, 70000004040207 10.2 General technical data The most important technical data appears on the rating plate of the gearboxes and geared motors. This data, together with the contractual agreements for the geared motors,...

Technical data 10.3 Weight BA 2030 78 Operating Instructions, 06/12, 70000004040207 10.3 Weight The weight of the entire geared motor is given in the shipping papers. If the weight exceeds 30 kg, the weight of the entire geared motor is indicated on the rating plate of the gearbox or geared motor. W...

Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 79 10.5 Mounting positions 10.5.1 General notes on mounting positions The gearbox must be operated only in the mounting position specified on the rating plate. This ensures that the correct quantity of lubri...

Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 85 M1 M2 A 2 4 1 A 2 4 1 M3 M4 A 2 4 1 A 2 4 1 M5 M6 3 2 Mounting position for helical gearboxes DF / ZF in a flange design and DZ / ZZ in a housing flange design, size 39

Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 87 10.5.3 Parallel shaft gearbox M1 M2 4 2 1 A 1 2 4A M3 M4 2 1 4 A 2 4 1 A M5 M6 3 1 2 A 2 3 1 A * Mounting position for parallel shaft gearboxes F.AD in a shaft-mounted design, size 29

Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 93 10.5.4 Bevel gearboxes % $ $ % % $ $ % $ % $ % $ % 0 0 0 0 0 0 Figure 10-2 Mounting position for bevel gearbox B foot-mounted design, size 29

Technical data 10.6 Oil quantities BA 2030 102 Operating Instructions, 06/12, 70000004040207 10.6 Oil quantities NOTICE Incorrect oil quantities damage the gearbox. The oil quantities listed in the tables are guide values for changing the oil. They are used, for example, for lubricant storage and pr...

BA 2030 Operating Instructions, 06/12, 70000004040207 107 Spare parts 11 11.1 Stocking of spare parts By stocking the most important spare and wearing parts on site, you can ensure that the gearbox or geared motor is ready for use at any time. NOTICE Please note that spare parts and accessories not ...

Spare parts 11.3 Parallel shaft gearboxes F sizes 29 - 89 BA 2030 110 Operating Instructions, 06/12, 70000004040207 11.3 Parallel shaft gearboxes F sizes 29 - 89 Note For gearbox, size 29, we recommended that the gearbox is replaced if service is required. Parts subject to wear are available on requ...

Spare parts 11.4 Bevel gearbox B sizes 29 - 49 BA 2030 Operating Instructions, 06/12, 70000004040207 113 11.4 Bevel gearbox B sizes 29 - 49 Note For gearbox, size 29, we recommended that the gearbox is replaced if service is required. Parts subject to wear are available on request. %$%$=%$' %) %$6 %...

Spare parts 11.5 Bevel gearbox K sizes 39 - 89 BA 2030 116 Operating Instructions, 06/12, 70000004040207 11.5 Bevel gearbox K sizes 39 - 89 .$. .$6. .). 1001 Gearbox housing 1020 Bearing 1021 Supporting disk / shim 1022 Supporting disk / shim

BA 2030 Operating Instructions, 06/12, 70000004040207 119 Declaration of Incorporation 12 Declaration of Incorporation according to Directive 2006/42/EC Annex II 1 B. Manufacturer: Siemens AG Address: Bahnhofstraße, 72072 Tübingen, Germany Product designation: SIMOGEAR Types:  Two- and three-stage ...

Declaration of Incorporation BA 2030 120 Operating Instructions, 06/12, 70000004040207 Nominated person for compiling the technical documentation: Georg Böing, Head of Research and Development Gears. Before the final product is commissioned, in which the incomplete machine described here should be i...

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