Siemens 488/TM - Manuals

Siemens PLT 112 · 2002 1/2 Introduction TELEPERM M Process Control System Intro duction ■ Overview The TELEPERM M process control system pro-vides all functions required for process automa-tion. It is highly suitable for the complete automation of continuous or discontinuous (batch) processes. The T...

Siemens PLT 112 · 2002 1/3 Introduction TELEPERM M Process Control System Engineering The PROGRAF AS+/NT configuring software which can be in-stalled on personal computers with the Windows NT or Windows 2000 operating system is predestined for the engi-neering of TELEPERM M automation systems. An en...

Siemens PLT 112 · 2002 1/5 Introduction AS 488/TM AS 488/TM systems for new plants exclusively with distributed I/Os on the PROFIBUS-DP can also be installed in SIMATIC PCS 7 cabinets. The SIMATIC S7/M7 installation guidelines also apply to this version (see Catalog ST PCS7.A, add-ons for the SIMATI...

Siemens PLT 112 · 2002 1/6 Introduction AS 488/TM ■ Area of application The main applications of the AS 488/TM are: • Replacement of existing AS 220, AS 230/230 K and AS 235/235 K automation systems With an AS 220 / AS 230 / AS 235, the subrack with the central processing units in the TELEPERM M cab...

6/1 Siemens PLT 112 · 2002 System architecture 2/2 System properties 2/4 System software 2/5 Data blocks 2/5 Blocks for analog and digital processing 2/5 Blocks for binary processing 2/6 Blocks for processing with standardized operation and monitoring 2/6 Blocks for signal exchange via the CS 275 or...

Siemens PLT 112 · 2002 2/3 System architecture System properties ■ Technical Specifications Quantity breakdown The AS 488/TM automation systems have the following quantity breakdowns: *) The values identified by an asterisk apply as alternatives and are not for addition. AS 488/TM CPU 486-3 CPU 488-...

Siemens PLT 112 · 2002 2/4 System architecture System software ■ Overview A separate memory card with system software is required for each automation system. The system software of the AS 488/TM is completely present on this memory card, and only executes there. The software is reloaded each time th...

Siemens PLT 112 · 2002 2/5 System architecture System software ■ Configuration Listing of TELEPERM M standard function blocks Data blocks Blocks for analog and digital processing Type Name Function GA Data block for glo-bal analog values Storage of 256 analog values with error 10 -9 ; storage of pro...

Siemens PLT 112 · 2002 2/8 System architecture System software Driver blocks for I/O modules of the TELEPERM M system via the TPM 478 communications module Type Name Function For modules with Order No. AE Analog input Suitable for PROFIBUS-DP process image Not with SIMATIC S7 I/O modules Acquisition...

Siemens PLT 112 · 2002 2/9 System architecture System software Blocks for I/O modules with standardized display Organization blocks Test blocks Type Name Function For modules with Order No. RE Controller, single-channel Acquisition of signals from single-channel controller modules; transfer of comma...

Siemens PLT 112 · 2002 2/10 System architecture Commissioning ■ Overview A commissioning terminal is required for commissioning and system configuring of the AS 488/TM or the CS-L2 bridge. A per-sonal computer/programming device with the commissioning terminal software ASBEDIEN belonging to the syst...

Siemens PLT 112 · 2002 2/11 System architecture Engineering with PROGRAF AS+ ■ Overview PROGRAF AS+/NT is a powerful PC-based engineering tool for the TELEPERM M AS 230/230 K and AS 235/235 K/235 H as well as AS 388/TM and AS 488/TM automation systems (includ-ing the AS 488 S and AS 488 K versions w...

Siemens PLT 112 · 2002 2/12 System architecture Engineering with PROGRAF AS+ Configuration of customer-specific and branch-specific libraries PROGRAF AS+/NT can be used to generate customer-specific or branch-specific libraries with elements which are used re-peatedly when configuring. This is also ...

Siemens PLT 112 · 2002 2/13 System architecture Engineering with PROGRAF AS+ ■ Ordering Data Order No. PROGRAF AS+/NT comprising: • 1 software CD with program package in German and English • Software protection (dongle) 6DL5 255-1CX PROGRAF AS+/NT upgrade for PROGRAF AS+, comprising software CD with...

6/1 Siemens PLT 112 · 2002 AS 488 S Cabinet system 3/2 AS 488 S cabinet system 3/2 Overview 3/2 Ordering data 3/2 Scope of delivery of AS 488 S systems 3/4 Accessories This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 3/2 Cabinet system AS 488 S cabinet system AS 488 S Cab in et s ystem ■ Overview The AS 488 S cabinet system is one of four design versions of the AS 488/TM automation system. The AS 488 S is specially designed for migration or expansion of existing TELEPERM M systems, and the...

Siemens PLT 112 · 2002 3/3 Cabinet system AS 488 S AS 488 S cabinet system Power supply • AS 488 S systems, versions 1, 2, 3 and 4, for operation with TELEPERM M I/O modules - PS 405 load power supply, 20 A, TELEPERM M packaging system Input: DC 24 V, output: DC 24 V/DC 5 V, 20 A, width: 3 standard ...

Siemens PLT 112 · 2002 3/4 Cabinet system AS 488 S cabinet system AS 488 S Accessories Order No. Hardware options Cable for connection of a com-missioning terminal PC • 5 m long • 10 m long 6ES7 902-1AB00-0AA0 6ES7 902-1AC00-0AA0 Set of ribbon cables for I/O bus with 5 slots For AS 488 S as alternat...

6/1 Siemens PLT 112 · 2002 AS 488 K Compact system 4/2 AS 488 K compact system 4/2 Overview 4/2 Ordering data 4/2 Scope of delivery of AS 488 K systems 4/3 Accessories This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 4/2 Compact system AS 488 K compact system AS 488 K Comp act s ystem ■ Overview The AS 488 K compact system is a design version of the AS 488/TM automation system which is compatible with the pre-vious AS 235 K system. With this design version, the AS 488/TM is integrated in a...

Siemens PLT 112 · 2002 4/3 Compact system AS 488 K AS 488 K compact system TELEPERM M I/Os connection • Connection of TELEPERM M AS I/Os to 488 K, comprising: - TPM 478-1 interface module (1 x for TELEPERM M I/Os and for connection to CS 275) - TBX 478 interface module, for connection of TELEPERM M ...

6/1 Siemens PLT 112 · 2002 AS 488 in SIMATIC design 5/2 Introduction 5/2 Overview 5/2 Technical Specifications 5/4 Central processing unit 5/5 Power supply modules 5/6 Connection of distributed I/Os 5/7 Connection to TELEPERM M I/Os 5/8 Connection to CS 275 5/8 Connection to PROFIBUS-TM 5/9 Packagin...

Siemens PLT 112 · 2002 5/2 AS 488 in SIMATIC design AS 488/TM Introduction AS 48 8 in SIMATIC d esign ■ Overview The AS 488 automation system comprises: • CPU 486-3/488-3 with memory modules, memory card and in- terface modules for commissioning, diagnostics and I & C monitoring • DC 24 V power ...

Siemens PLT 112 · 2002 5/3 AS 488 in SIMATIC design Introduction AS 488/TM Coupling to other systems with DP interface • SIMATIC S7 CPU 315-2 DP When using floating-point num-bers, see supplementary pack-age "DP extensions for AS x88/TM" • SIMATIC S7 CPU 316-2 DP When using floating-point nu...

Siemens PLT 112 · 2002 5/4 AS 488 in SIMATIC design Central processing unit ■ Overview CPU 486-3 The CPU 486-3 is equipped with an Intel 75-MHz Pentium pro-cessor. The performance is equivalent to the computing power of an AS 235 multiplied by a factor of 1.5. The front of the robust, compact plasti...

Siemens PLT 112 · 2002 5/5 AS 488 in SIMATIC design Power supply modules ■ Overview PS 405 and PS 407 load power supplies The modules of the AS 488/TM automation system are provided with the DC 5 V and DC 24 V operating voltages from the PS 405 and PS 407 power supply modules via the backplane bus. ...

Siemens PLT 112 · 2002 5/6 AS 488 in SIMATIC design Connection of distributed I/Os ■ Overview All versions of the AS 488/TM automation system can be operat-ed with distributed process I/Os on the PROFIBUS-DP. The PROFIBUS-DP fieldbus is standardized according to EN 50 170, Part 3. It permits communi...

Siemens PLT 112 · 2002 5/7 AS 488 in SIMATIC design Connection to TELEPERM M I/Os ■ Overview Together with the TPM 478 interface module, the TBX 478 inter-face module connects the I/O modules of the TELEPERM M pro-cess control system to the AS 488/TM system. The following interfaces are present on t...

Siemens PLT 112 · 2002 5/8 AS 488 in SIMATIC design Connection to CS 275 Connection to PROFIBUS-TM Connection to CS 275 ■ Overview The AS 488/TM and the CS-L2 bridge can be connected to the CS 275 bus system via the TPM 478 interface module. Two func-tions are integrated on this interface module: • ...

Siemens PLT 112 · 2002 5/9 AS 488 in SIMATIC design Packaging system ■ Overview UR2 rack The UR2 universal rack is the mechanical support for the AS 488 automation system. It accommodates the system modules (CPU, load power supply, EXM 478, TPM 478 and TBX 478), provides the modules with operating v...

Siemens PLT 112 · 2002 5/10 AS 488 in SIMATIC design System software, documentation System software ■ Overview For operation as well as loading and archiving of the system and user functions, the CPU provides an interface for a memory card in addition to the integral main memory (RAM). The non-volat...

6/1 Siemens PLT 112 · 2002 SIMATIC PCS 7 cabinet design 6/2 Introduction 6/2 Overview 6/3 Basic cabinet 6/4 ET 200M I/O unit 6/5 System unit This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 6/2 SIMATIC PCS 7 cabinet design Cabinet packaging system Introduction SIMATIC PC S 7 ca binet d esign ■ Overview The cabinet design for components close to the process (auto-mation systems and I/Os) fulfills the technical and economical demands placed on the AS 488/TM automat...

Siemens PLT 112 · 2002 6/3 SIMATIC PCS 7 cabinet design Basic cabinet ■ Overview The Siemens standard cabinet 8MC is the preferred basic cabi-net. The Siemens standard cabinet 8MC is a sheet-steel cabinet with rear panel and front door which can be assembled individ-ually or also in rows with furthe...

Siemens PLT 112 · 2002 6/5 SIMATIC PCS 7 cabinet design AS 488/TM system unit ■ Overview The scope of delivery of the AS 488/TM is variable, and is de-fined specific to the order. Fundamental components of the AS 488/TM are: • Mounting board for the UR2 rack and the rail for the OLM opti- cal link m...

6/1 Siemens PLT 112 · 2002 Migration of existing systems 7/2 Introduction 7/3 Migration packages 7/3 AS 488 S migration package 7/5 AS 488 K migration package 7/7 MIG I migration rack 7/8 MIG II migration rack 7/9 MIG K migration rack 7/10 Retrofitting services 7/11 Check list prior to retrofitting ...

Siemens PLT 112 · 2002 7/2 Migration of existing systems Migration of existing systems Introduction Migration o f existing sy stems ■ Overview Two different design versions of the AS 488/TM migration packages are available for migrating existing TELEPERM M AS 220 S, AS 230, AS 230 K, AS 235 and AS 2...

Siemens PLT 112 · 2002 7/3 Migration of existing systems Migration packages AS 488 S migration package ■ Overview The AS 488 S migration package is an optimized, cost-effective and lump sum offer for migration of AS 220 S/H, AS 230/ AS 230 K and AS 235/AS 235 K automation systems (AS 220 H and AS 23...

Siemens PLT 112 · 2002 7/4 Migration of existing systems AS 488 S migration package Migration packages ■ Configuration General marginal conditions/limitations The conversion of an AS 220 S/AS 230/AS 235 into an AS 488 S is carried out 1:1, i.e. the respective basic unit in the existing TELEPERM M ca...

Siemens PLT 112 · 2002 7/5 Migration of existing systems Migration packages AS 488 K migration package ■ Overview The AS 488 K migration package is an optimized, cost-effective and lump sum offer for migration of AS 230 K and AS 235 K au-tomation systems with AS 488/TM in a compact and compatible de...

Siemens PLT 112 · 2002 7/7 Migration of existing systems Migration packages MIG I migration rack The migration racks are the core components of the AS 488 S and AS 488 K migration packages. They integrate the AS 488/TM automation systems as replacements for existing ba-sic units/systems in an existi...

Siemens PLT 112 · 2002 7/8 Migration of existing systems MIG II migration rack Migration packages ■ Overview The MIG II migration rack has been developed further, and is a completely assembled ES 902 subrack for accommodating an AS 488/TM system which can be directly installed in the TELEPERM M stan...

Siemens PLT 112 · 2002 7/9 Migration of existing systems Migration packages MIG K migration rack ■ Technical Specifications Design ES 902 subrack (19-inch sys-tem), screwed connection of sub-rack from front Backplane 9 slots for AS 488/TM central modules, 5 slots preassembled for TELEPERM M I/O modu...

Siemens PLT 112 · 2002 7/10 Migration of existing systems Retrofitting services ■ Overview The following contract conditions apply to all services (standard or supplementary services) provided in the context of a migra-tion: • The services are based on the conditions of the "General instal- lati...

Siemens PLT 112 · 2002 7/11 Migration of existing systems Check list prior to retrofitting ■ Overview Details required for a quotation for migration: Plant configuration (structure diaphragm) • OS systems: - Types, quantity • Engineering systems: - Types, quantity, connection • AS systems: - Types, ...

Siemens PLT 112 · 2002 7/12 Migration of existing systems Migratable TELEPERM M modules in AS 488/TM Configuring lists Migratable TELEPERM M modules in AS 488/TM See overleaf for explanations on the table Designation Order No. of module Release Remarks Closed-loop control modules S controller, singl...

Siemens PLT 112 · 2002 7/13 Migration of existing systems Configuring lists Migratable TELEPERM M modules in AS 488/TM *) in certain circumstances there are some special features for these modules, please ask your Siemens contact Designation Order No. of module Release Remarks Binary calculation mod...

Siemens PLT 112 · 2002 8/2 Process I/Os Introduction Proce ss I/Os ■ Overview A wide range of SIMATIC ET 200B, ET 200M, ET 200S, ET 200X and ET 200U 1) distributed I/O systems with a comprehensive selection of I/O modules is available for the AS 488/TM for the acquisition and output of process signa...

Siemens PLT 112 · 2002 8/3 Process I/Os Connecting TELEPERM M I/Os ■ Overview In existing TELEPERM M systems, AS 220 S, AS 230, AS 230 K, AS 235 or AS 235 K automation systems are replaced by migra-tion with AS 488 S (cabinet design) or AS 488 K (compact de-sign). System integration is carried out i...

Siemens PLT 112 · 2002 8/4 Process I/Os Connecting SIMATIC I/Os ■ Overview In addition to the migration of existing TELEPERM M I/Os, all ver-sions of the AS 488/TM automation system can also be extended by distributed I/Os on the PROFIBUS-DP. In addition to the ET 200M system with a comprehensive ra...

Siemens PLT 112 · 2002 8/5 Process I/Os Connecting SIMATIC I/Os COM PROFIBUS COM PROFIBUS is a tool used for fieldbus configuring and for parameterization of the bus stations prior to commissioning. COM PROFIBUS can be installed on the commissioning terminal or on a PC/programming device with Micros...

Siemens PLT 112 · 2002 8/6 Process I/Os DP extensions for AS 488/TM ■ Overview Starting with the AS 488/TM system software M01.00, the ET 200M, ET 200U and ET 200B distributed I/O systems are explicitly released for the AS 488/TM as remote I/Os on the PROFIBUS-DP. Use of these systems on the AS 488/...

Siemens PLT 112 · 2002 8/7 Process I/Os ET 200M packaging system ET 200M The following types of I/O modules can be operated in ET 200M systems on AS 488/TM automation systems: • Standard S7-300 signal modules • I & C I/O modules with enhanced diagnostics capability • Ex input/output modules DP d...

Siemens PLT 112 · 2002 8/8 Process I/Os ET 200M packaging system ■ Design Simple packaging system with bus connectors The simple packaging system with SIMATIC S7-300 bus con-nectors makes the ET 200M flexible and easy to service: • Module installation Simply hook the modules into the DIN rail, swing...

Siemens PLT 112 · 2002 8/9 Process I/Os ET 200M modules ■ Overview In conjunction with the AS 488/TM automation systems, the fol-lowing I/O modules of the SIMATIC S7-300 automation system can be used in ET 200M I/O systems: SM 321 digital input modules Digital input modules convert the levels of the...

Siemens PLT 112 · 2002 8/11 Process I/Os Ex I/O modules ■ Overview The following Ex I/O modules can be used in ET 200M I/O sys-tems operated together with AS 488/TM automation systems: Ex digital input/output modules [EEx ib] Intrinsically-safe equipment which can be connected Ex analog input/output...

Siemens PLT 112 · 2002 8/12 Process I/Os Function and communications modules ■ Overview Special function and communications modules can be operated in the ET 200M I/O systems connected to the AS 488/TM auto-mation system via PROFIBUS-DP. These include: • SIWAREX M function module with weighing and d...

Siemens PLT 112 · 2002 8/13 Process I/Os ET 200S ET 200S ■ Overview The ET 200S is a bit-modular distributed I/O system with degree of protection IP 20. The bit modularity of the ET 200S permits op-timum, rapid adaptation to the respective automation task. The setting-up times can be minimized even ...

Siemens PLT 112 · 2002 8/16 Process I/Os SIWAREX M SIWAREX M ■ Overview In a process engineering application, SIWAREX M handles exe-cution of all weighing functions as well as the time-critical control of the dosing units (valves etc.) of dosing scales, independent of the time cycle of the automatio...

Siemens PLT 112 · 2002 8/17 Process I/Os PROFIBUS-PA Connecting PROFIBUS-PA to AS 488/TM ■ Overview PROFIBUS-PA is a fieldbus specially designed for process en-gineering for networking field devices (sensors and actuators) over large distances, even in hazardous areas. Its communica-tion is compatib...

Siemens PLT 112 · 2002 8/18 Process I/Os Connecting PROFIBUS-PA to AS 488/TM PROFIBUS-PA ■ Design Connection of PROFIBUS-PA using DP/PA coupler The PROFIBUS-DP is connected to the AS 488/TM via an IF 964-DP interface module which can be plugged into an EXM 478 extension module. DP/PA couplers are av...

Siemens PLT 112 · 2002 8/19 Process I/Os PROFIBUS-PA Connecting PROFIBUS-PA to AS 488/TM ■ Technical Specifications Technical data DP/PA link (IM 157) DP/PA coupler only Max. number of DP lines 2 2 Max. number of slaves per DP line 122 122 Number of bytes for inputs per DP slave 122 122 Number of by...

6/1 Siemens PLT 112 · 2002 Bus communication 9/2 PROFIBUS-TM 9/5 CS 275 9/7 CS-L2 bridge 9/9 Cebtral processing unit 9/10 Power supply modules 9/11 Connection to PROFIBUS-TM 9/11 Connection to CS 275 9/12 Packaging system 9/12 System software 9/12 Documentation This catalog is out of date, see note ...

Siemens PLT 112 · 2002 9/2 Bus communication PROFIBUS-TM PROFIBUS-TM Bu s communica tion ■ Overview The AS 488/TM and AS 388/TM automation systems are connected to one another, to OS 525 or PCS7/TM-OS operator systems and to PCs/programming devices with the PROGRAF AS+/NT configuration software via ...

Siemens PLT 112 · 2002 9/3 Bus communication PROFIBUS-TM PROFIBUS-TM Possible bus configurations: Linien-, Stern- und Ringstruktur bei gemischt elektrisch/optischen Netzen You can find further information and conditions on the PROFIBUS in the Catalog IK PI "Industrial communications and field de...

Siemens PLT 112 · 2002 9/4 Bus communication PROFIBUS-TM PROFIBUS-TM Optical bus terminal (OBT) for PROFIBUS The OBT (optical bus terminal) is used to connect a PROFIBUS station without an integral optical interface to an optical line with PROFIBUS stations with integral interface and OBT. The PROFI...

Siemens PLT 112 · 2002 9/6 Bus communication CS 275 CS 275 1) Ordering address: LEONI SPECIAL CABLES FRIESOYTHE GmbH & Co KGPehmertanger Weg 1-3D-26169 Friesoythe Tel: +49 (4491) 292 171 orTel: +49 (4491) 292 122 Order No. Remote bus cable Standard remote bus cable 1) Specify length in plain tex...

Siemens PLT 112 · 2002 9/8 Bus communication CS-L2 bridge CS-L2 bridge ■ Configuration Station addresses The address range defines the stations which are accessible on the PROFIBUS-TM from the CS 275 bus system via the CS-L2 bridge. From the viewpoint of PROFIBUS-TM, all stations whose addresses are...

Siemens PLT 112 · 2002 9/9 Bus communication CS-L2 bridge Central processing unit ■ Overview CPU 486-3 The CPU 486-3 is equipped with an Intel Pentium 75-MHz pro-cessor. The front panel of the rugged, compact plastic housing contains: • LEDs for status and fault display • Operating mode switch • Slo...

Siemens PLT 112 · 2002 9/11 Bus communication CS-L2 bridge Connection to PROFIBUS-TM Connection to CS 275 Connection to PROFIBUS-TM ■ Overview The CS-L2 bridge is connected to PROFIBUS-TM using an IF 964 interface module in an EXM 478 extension module. ■ Ordering Data See Catalog IK PI for further P...

Siemens PLT 112 · 2002 9/12 Bus communication Packaging system CS-L2 bridge Packaging system ■ Overview UR2 rack The UR2 rack is the basic mechanical frame of the AS 488/TM automation system. It accommodates the system modules (CPU, load power supply, EXM 478, TPM 478 and TBX 478), provides the oper...

Siemens PLT 112 · 2002 10/2 Data couplings with other systems Data couplings Introduction If the coupling is between different buildings or over large dis-tances within buildings, it is recommendable for potential diffe-rence reasons to use optical transmission techniques (fiber-optic cables) for th...

Siemens PLT 112 · 2002 10/3 Data couplings with other systems System couplings AG-AG coupling software ■ Overview AG/AG coupling with SIMATIC S5/S7 central controllers The devices of the SIMATIC S7-300 and S7-400 automation sys-tems and those of the SIMATIC S5-95F, S5-95U, S5-115U, S5-135U and S5-15...

Siemens PLT 112 · 2002 10/4 Data couplings with other systems AG-AG coupling software System couplings ■ Technical Specifications Released coupling partners for AS 388/TM and AS 488/TM SIMATIC S7-300, S7-400 SIMATIC S5-155U, S5-135U, S5-115U, S5-95U, S5-95F (in each case as PROFIBUS master) Bus syst...

Siemens PLT 112 · 2002 10/5 Data couplings with other systems Direct couplings Serial coupling ■ Overview In certain cases it may be meaningful to accommodate comple-te sections of an automation program in a subordinate automa-tion level. This reduces the load on the automation system, saving valuab...

Siemens PLT 112 · 2002 10/6 Data couplings with other systems Serial coupling Direct couplings ■ Technical Specifications Power supply • L+ DC 24 V, 260 mA • PM DC 24 V, 40 mA Number of channels/interfaces 2 Interface to the SIMATIC S5 central controller 20-mA current loop, transmitter and receiver ...

6/1 Siemens PLT 112 · 2002 Appendix 11/2 Software licenses 11/3 Information and order option in the Internet or on CD-ROM 11/4 Internet 11/4 Training 11/5 Order no. index 11/6 Terms and Conditions of Sale and Delivery 11/6 Export regulations This catalog is out of date, see note on page 3

Siemens PLT 112 · 2002 11/2 Appendix Software Software licenses Ap pend ix ■ Software types Software requiring a license is categorized into types.The following software types have been defined: • Engineering software• Runtime software Engineering software This includes all software products for cre...

Siemens PLT 112 · 2002 11/3 Appendix Information and order option in the Internet and on CD-ROM ■ A&D at WWW A detailed knowledge of the range of products and servic-es available is essential when planning and configuring automation systems. It goes without saying that this infor-mation must alw...

Siemens PLT 112 · 2002 11/4 Appendix Internet, Training ■ Internet Informations about the TELEPERM M process control system and the migration to SIMATIC PCS 7 are now presented in our new Internet site www.siemens.com/teleperm On the TELEPERM M Site you will find 7 Product informations for the compl...