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Page 2 - TABLE OF CONTENTS

TABLE OF CONTENTS Woodstock Intl., Inc. W1099 I. INTRODUCTION ............................................................................................................................. 2 II. COMMENTARY ..................................................................................................

Page 3 - Manager, Technical Documentation

I. INTRODUCTION - 2 - Woodstock Intl., Inc. W1099 II. COMMENTARY Woodstock International, Inc. is proud to offer the W1099 12" Dovetail Jig. Suitable for pro-duction work or small scale dovetail joinery, the Model W1099 enables you to simultaneously cut 5 / 8 " half-blind dovetails and pins ...

Page 4 - III. SAFETY RULES FOR ALL TOOLS

- 3 - Woodstock Intl., Inc. W1099 III. SAFETY RULES FOR ALL TOOLS 1. KNOW YOUR POWER TOOL. Read the owner’s manual carefully. Learn the tool’s applications and limitations, as well as its particular hazards. 2. KEEP ALL GUARDS IN PLACE and in working order. 3. GROUND ALL TOOLS. If an adapter is used...

Page 5 - Place the jig on your bench top so the front

IV. UNPACKING - 4 - Woodstock Intl., Inc. W1099 Remove the items packed in the carton. It may be a good idea to save the carton and packing material in case they might be needed in the future. Upon removal of all items from the package, you should have: 1. Dovetail Jig2. Hand Levers (2)3. Manual Fig...

Page 7 - VIII. ADJUSTMENT LOCATIONS

- 6 - Woodstock Intl., Inc. W1099 VIII. ADJUSTMENT LOCATIONS 1. The hand levers clamp your workpiece in place. 2. The fence knobs hold the fence in place. Loosen these knobs to adjust fence position. Router travel is stopped when the router base contacts the fence. 3. The upper side stops align the ...

Page 8 - IMPORTANT

- 7 - Woodstock Intl., Inc. W1099 The side stops serve three purposes: 1) they posi-tion each workpiece square to each other, 2) they offset the two workpieces for proper alignment, and 3) they give lateral support to the workpieces during routing. IMPORTANT: All pieces must be cut perfectly square ...

Page 10 - XI. TEMPLATE ADJUSTMENT

- 9 - Woodstock Intl., Inc. W1099 XI. TEMPLATE ADJUSTMENT The template is adjustable from front to back so that the joint will be hidden when the dovetails are complete. Adjustment is made by loosening the two template lock knobs. Do not adjust the screws holding the template. To adjust the template...

Page 11 - XII. FENCE ADJUSTMENT

- 10 - Woodstock Intl., Inc. W1099 The fence controls the depth of the dovetail pins by limiting the distance that the router travels. The router stops when the router base hits the fence. The fence must be adjusted parallel to the edge of the vertical piece just like the template. To adjust the fen...

Page 12 - TIPS FOR OPTIMUM RESULTS

- 11 - Woodstock Intl., Inc. W1099 Your router base must accept a guide bushing with a 7 / 16 " outside diameter and an inside diameter large enough to accept a 1 / 4 " shank dovetail bit. Securely mount the guide bushing to your router. Refer to your router’s operating manual for further in...

Page 13 - Remove both pieces from the jig and join the

- 12 - Woodstock Intl., Inc. W1099 Figure 13 shows dovetails after cutting. Figure 14 shows a finished drawer and 2 sides ready to be joined. Use care when the router bit exits the workpiece to reduce the risk of tear-out. See section XIV.A. for further instructions. 4. Remove both pieces from the j...

Page 14 - B. RABBETED DRAWER FRONTS; A spacer must be added to the vertical side

- 13 - Woodstock Intl., Inc. W1099 B. RABBETED DRAWER FRONTS Drawer fronts that have been rabbeted around the inside edge to create a lip to restrict drawer travel in the closed position require some additional setup. To produce half-blind dovetails on rabbeted draw-er fronts: 1. A spacer must be ad...

Page 16 - OR TOO LOOSE; If the fit is too tight, decrease the protrusion

- 15 - Woodstock Intl., Inc. W1099 XIV. TROUBLESHOOTING E. FIT TOO TIGHT OR TOO LOOSE If you find the fit to be about right in every other aspect, but it is simply a little too tight or too loose, the depth of the router bit is probably mal-adjusted. 1. If the fit is too tight, decrease the protrusi...

Page 17 - LIMITED WARRANTY

XV. WARRANTY - 16 - Woodstock Intl., Inc. W1099 LIMITED WARRANTY Woodstock International, Inc. (Woodstock) war-rants this product against defects in workmanship and materials under normal use and service for a period of one year. This warranty extends to the original purchaser from the date of purch...

Page 19 - Router Specifications:

- 18 - Woodstock Intl., Inc. W1099 XVIII. PARTS LIST XIX. TOOL DATA W1099 DOVETAIL JIG Overall Dimensions: Height ................................................................................................................................................... 6"Width .............................

Page 21 - NOTES